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Maintenance

Maintenance

5

5-2

Lastec//021819

Maintenance

5.1

Maintenance

Danger

Caution

DANGER!

NEVER allow children to operate the Articulator!

NEVER allow children on or near the Articulator!

NEVER operate the Articulator when children are present!

NEVER perform maintenance to the Articulator when children are present!

CAUTION!

Proper maintenance of the Articulator is important! 

ALWAYS perform the appropriate maintenance checklist at the proper time interval!

Failure to complete the appropriate maintenance checklists at the proper time inter-
vals will cause damage to the Articulator, unsafe operating conditions, substandard 
performance, and will void the warranty!

Warranty issues are dependent upon proper maintenance!

Along with completing the 

Pre-Operation Equipment Inspection Checklist

 (

See Sec-

tion 3.33

) 

each time

 you operate the Articulator, complete the following Maintenance 

Checklists at the indicated time intervals. (

See Section 5.11

 

Maintenance Chart

.

)

5.2

Every 8 Operating Hours or Daily

Complete the Pre-Operation Equipment Inspection Checklist.

Verify all hardware is functional, securely fastened and in good condition.

Grease all grease zerks.   

Inspect the spindle bearing grease seals (under each deck) for grease leakage or 
improper seating. 

Inspect gearbox and seals for leaks.

Lubricate all joints and moving parts which are not equipped with grease fittings. 

Содержание The Articulator 3696H

Страница 1: ...The Articulator Models 3696H 3696M Owner s Manual Serial 28320707 and later Manual Part Man 3696H M P...

Страница 2: ...means or used in any information storage and retrieval system without written permission from Lastec LLC 8180 W 10th Street Indianapolis IN 46214 Phone 317 892 4444 Fax 317 892 4188 www lastec com CA...

Страница 3: ...Manufacturers Warranties 1 6 1 6 Servicing The Articulator 1 7 1 7 Warranty Registration 1 8 SECTION 2 SAFETY INFORMATION 2 1 2 1 Warning Symbols 2 2 2 2 Safety Decals and Symbols 2 2 2 3 About This...

Страница 4: ...3 10 3 13 Gearbox 3 11 3 14 Gearbox Belts 3 11 3 15 Gearbox Alignment 3 12 3 16 Mower Deck Drive Belt 3 13 3 17 Mower Deck Belts 3 15 3 18 Weight Transfer Springs 3 16 3 19 Blades 3 17 3 20 Operator S...

Страница 5: ...First 50 Operating Hours 5 3 5 4 Every 50 Operating Hours 5 3 5 5 Every 100 Operating Hours 5 4 5 6 Every 200 Operating Hours 5 4 5 7 Every 400 Operating Hours 5 4 5 8 Every 500 Operating Hours 5 4 5...

Страница 6: ......

Страница 7: ...Lastec 021819 1 1 1 SECTION 1 TO THE OWNER...

Страница 8: ...ulator when children are present The information presented herein will prepare you to operate the Articulator in a safe and knowledgeable manner Proper opera tion of the Articulator will provide a saf...

Страница 9: ...ec com or located in the back of this section This form must be completed and returned to the fac tory within fifteen 15 days of purchase in order to validate the warranty Please do not hesitate 1 3 I...

Страница 10: ...arranty at the warrantor s discretion After ninety 90 days component fail ure as a result of loose hardware is no longer covered under further warranty from warrantor Warrantor agrees to warrant for a...

Страница 11: ...ales aids shall constitute a warranty or other basis for any legal action against warrantor THE ORIGINAL PURCHASER ANY PERSONS TO WHOM THIS EQUIPMENT IS TRANFERRED AND ANY INTENDED USER OR BENEFICIARY...

Страница 12: ...e warranted by their respective manu facturers These parts include Engine Clutch Hydro Gear Hydraulic Pumps Warner Linear Actuator Ross Hydraulic Motors Curtis or Superior Gearbox The complete manufac...

Страница 13: ...servicing the Articulator be sure to use only genuine Lastec parts Utilization of substitute parts will not only void the warranty but may also cause unsafe or unsatisfac tory operation of the Articul...

Страница 14: ...u hear about Lastec Who referred you to Lastec Date Purchased Distributor Dealer Purchased From How Did You Hear About Us Your Lastec Mower Average Operating Hours Total Acreage Cut Customer Profile I...

Страница 15: ...Lastec 021819 2 1 2 SECTION 2 SAFETY INFORMATION...

Страница 16: ...es a potential equipment hazard Failing to properly adhere to the instructions rules or procedures may result in personal equipment malfunction damage or destruction The above illustrated symbols are...

Страница 17: ...and Symbols Safety Information Lastec 021819 2 3 2 Caution Rotating Blades Keep Hands and Feet Away from Blades Keep Covers Locked Down Pinch Point Read the Manual Remove the Key Rotating Parts Rotati...

Страница 18: ...rules in this manual as well all safety rules for any related equipment Although these instructions have been compiled through extensive field experience and engineering data some information present...

Страница 19: ...mational purposes only NEVER operate your Lastec Mower with any of the safety covers removed Safety is a primary concern in the design and manufacture of all Lastec products Unfortunately our extensiv...

Страница 20: ...s who have read and understand the entire operator s manual to oper ate your Lastec Mower Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled...

Страница 21: ...WARNING ALWAYS work safely Follow all safety rules A careful oper ator is the best insurance against accidents ALWAYS clear area of all personnel before operating your Lastec Mower Only allow persons...

Страница 22: ...in sharp turns to minimize potential tipping or loss of control Use caution when changing directions on slopes Be alert for holes in the terrain as well as any other hidden hazard Always drive slowly...

Страница 23: ...r accessing any roadways driveways or parking lots Watch for oncoming traffic Do not allow extended running of engine indoors exhaust fumes are deadly Handle fuel with caution Always use approved fuel...

Страница 24: ...protection when performing any service or maintenance Keep your Lastec Mower engine area free of accumulated debris fuel or excess grease and oil to reduce fire hazard Keep your Lastec Mower in good o...

Страница 25: ...en Never allow extended running of the engine indoors Exhaust fumes are deadly Never store equipment with fuel in the tank inside a building where fumes could reach an open flame or spark Allow the en...

Страница 26: ...ith clean water A solu tion of baking soda or household ammonia and water may be used as a neutralizer Electrolyte splashed into the eyes is extremely dangerous If this should happen force the eye ope...

Страница 27: ...a any electrolyte that spills on a vehicle or in the work area After neutralizing rinse contaminated area clean with water To prepare electrolyte of a desired specific gravity always pour the concentr...

Страница 28: ...INAL CONNECTION OF NEGATIVE CABLE TO ENGINE BLOCK OF STALLED VEHICLE AWAY FROM BATTERY 9 Start engine and remove cables in REVERSE order of connections 1 STALLED VEHICLE BATTERY TO GROUND ENGINE BLOCK...

Страница 29: ...elts and pulleys Clear warning in manual Battery explosion Improper battery handling or jumping Instructions on battery handling from the Bat tery Council International included in manu als Danger of...

Страница 30: ......

Страница 31: ...Lastec 021819 3 1 3 SECTION 3 INITIAL SET UP...

Страница 32: ...ts into front and rear pivot plates Tighten all hardware You may find it easier to install the rear pivot pin if you lift the rear wheel for greater clearance 6 Install the deck belt from deck four 4...

Страница 33: ...tween the two plates on the rear of deck one 1 Secure ball swivel end with 3 4 clevis pin and hitch pin 3 2 Parking Brake Warning WARNING ALWAYS set the parking brake before performing any set up insp...

Страница 34: ...Articulator is shipped dry no fuel from the factory so you will need to fuel the Articulator before operating The engine has been run at the factory so bleeding the fuel lines is unnecessary The fuel...

Страница 35: ...perator seat pan have someone help you with the second handle located on the other side of the operator seat Engine cover hood Release the two rubber latches located at the front of the engine cover U...

Страница 36: ...oil level and quality be checked daily Use of incorrect oil inadequate oil level or con taminated oil will cause engine damage Be sure the Articulator is parked on level ground before checking the oi...

Страница 37: ...ways allow ample time for coolant to cool before checking changing or repairing leaks CAUTION Clean radiator daily Overheating may occur if radiator is not cleaned daily Brush out and clean radiator a...

Страница 38: ...from any leaks or loose con nections while system is pressurized HYDRAULIC FLUID IS HOT Always allow ample time for hydraulic fluid to cool before changing or repairing leaks CAUTION Be sure to use th...

Страница 39: ...ydrostatic pumps to keep the drive wheels from creeping Follow these procedures to adjust the pumps 1 Lift the rear of the drive unit until the drive tires clear the ground Use jack stands for safety...

Страница 40: ...tor seat pan between the engine main drive pulley and the hydrostatic pumps both to the left and right of the engine Each pump mount pivots away from the engine at the frame above the pump The tension...

Страница 41: ...rtan Synthetic EP 100 gear oil for Curtis gearboxes and 75W90 oil for Superior gearboxes Check which gearbox is on your Articulator Inspect the entire area around and under the gearbox for any oil lea...

Страница 42: ...not correct then loosen the gearbox pulley and reposition it After alignment at least 7 16 of the gearbox shaft protrudes from the pulley Snug up the three bolts do not tighten of the split taper bus...

Страница 43: ...f the idler tensioner pivots to its maximum stroke with out adequately tightening the belt you need to replace the belt If the belt you are check ing is new and the idler tensioner goes to its maximum...

Страница 44: ...leys spac ers are used These spacers can be adjusted either above or below the pulleys depending on the average grass cutting height desired The spacers should be used in whatever combination results...

Страница 45: ...for proper tension If an idler tensioner pivots to its maximum stroke with out adequately tightening the belt you need to replace the belt If the belt you are check ing is new and the idler tensioner...

Страница 46: ...the operator seat pan running from the mounting bolt on the right front of the frame to the two pivot arms located in front of the right steering control arm The pivot arms extend to the outer left a...

Страница 47: ...engine remove the key and set the parking brake before attempting to inspect adjust change or perform any other maintenance to the blades Keep all personnel clear of all controls while inspecting adj...

Страница 48: ...tion which is straight up and down and centered with the neutral position lock notch in the frame Be sure to return and lock both control arms into neutral position The control arms can be adjusted fo...

Страница 49: ...on will also temporarily raise the deck While maintaining tension on the control valve raise the hand lever from the locking bracket and adjust the spacers to the desired height setting Each spacer pl...

Страница 50: ...justment point is on the rocker tube If you would run out of adjust ment an additional adjustment point is located on the inside of the frame 7 To adjust the cable on the rocker loosen the front nut a...

Страница 51: ...ange place 2 blocks underneath the front and back of each deck Make sure that the 2 blocks are positioned on a flat surface The 2 blocks need to be positioned at the closest point to each wheel 7 Star...

Страница 52: ...at each wheel swivels freely in the shaft pivot collar and the bushings are in good condition If any wheel does not swivel freely clean and grease the shaft collar assembly Replace the bushings if nec...

Страница 53: ...ing the engine 1 From the operator seat verify all switches on the control panel are in the OFF position 2 Verify both steering control arms are locked into neutral position 3 Turn the key switch cloc...

Страница 54: ...dark exhaust stop the engine and correct the problem before operating the Articulator Refer to the Kubota Diesel Engine Operator s Manual for proper instructions Listen for any unusual engine noises I...

Страница 55: ...s both lifting and locking the mower deck properly depress the foot control device again to release the hydraulic deck lift cylinder If you are preparing to travel to the cut site you may wish to leav...

Страница 56: ...lation tension and con dition Clean entire mower deck area under operator seat pan of any grease oil fuel grass or debris Check all mower deck belts and idler tension springs for proper installation t...

Страница 57: ...Lastec 021819 4 1 4 SECTION 4 OPERATING PROCEDURES...

Страница 58: ...ttempting to oper ate the Articulator ALWAYS perform the appropriate maintenance schedule s before attempting to operate the Articulator After you have read and understood this manual in its entirety...

Страница 59: ...will sound signifying adequate preheat 2 Turn the key switch clockwise to START position cranking the engine for a maximum of 10 seconds NOTE Cranking engine for more than 20 seconds will cause electr...

Страница 60: ...e drive wheel in the corresponding direction i e pushing the right steering control arm forward activates the right drive wheel in the forward direction Pull ing the right steering control arm back ac...

Страница 61: ...rs to the neutral position To change directions Slowly return both control levers to the neutral position and allow the Articulator to slow to a stop Then slowly move the control levers into the appro...

Страница 62: ...e contours when cutting excessively tall wet or thick grass or when traveling up or down large or steep hills Maximum ground speed is intended for transport to and from the work site only and should n...

Страница 63: ...ll clear of blades during operation NEVER operate the Articulator when children are present The Articulators 3696H and 3696M are equipped with a 96 wide mower deck which is comprised of four independe...

Страница 64: ...he blades are engaged will cause the blades to automatically disengage Blades will shut off automatically if overheating occurs 4 9 Anti Scalp Wheel Adjustment The rear anti scalp wheel on the deck ca...

Страница 65: ...Lastec 021819 5 1 5 SECTION 5 MAINTENANCE...

Страница 66: ...r unsafe operating conditions substandard performance and will void the warranty Warranty issues are dependent upon proper maintenance Along with completing the Pre Operation Equipment Inspection Chec...

Страница 67: ...ean off decks of any dirt grease or oil Depending on current cutting conditions brush out and clean the radiators and hood grills periodically during the day to ensure proper flow of cooling air Check...

Страница 68: ...and alternator belt Replace as needed Clean fuel filter 1 5 6 Every 200 Operating Hours Change engine oil and filter 1 Change gearbox oil with 75W90 synthetic 5 7 Every 400 Operating Hours Replace fue...

Страница 69: ...eplace if needed 5 9 Annual Replace deck pivot bushings and pins Replace air cleaner filter elements if necessary 1 Replace fuel filter cartridge Change the hydraulic oil and filter Replace the gearbo...

Страница 70: ...ge Hydraulic oil and filter X X X Change engine oil and filter X Change gearbox lubrication 75W90 Synthetic X Inspect engine fuel lines and clamps X X X Grease all blade spindle bearing housings X X X...

Страница 71: ...n of grass chutes Retighten gauge wheels bearing pre load Grease all zerks 1 Grease all wheel hubs 1 Lubricate all joints and moving parts 1 1 Perform service immediately after each washing Initials D...

Страница 72: ...odyear Insta Power 85930 028083 Deck D3 Belt Goodyear Insta Power 85870 P707 Deck D4 Belt Goodyear Insta Power 85890 P706 Gearbox Curtis Curtis Model 215 Rat 1 1 Type B 018786 Gearbox Oil Curtis Exxon...

Страница 73: ...SH SAE 10W 30 040640 Oil Capacity 6 0L 6 34 Qt Oil Filter Kubota 16271 32090 018050 Fuel Diesel Fuel No 2 D ASTM D975 Fuel Capacity 10 Gal Fuel Filter Element Racor R12T 10 Micron 028084 Battery Deka...

Страница 74: ...intenance Hydraulic System Diagram 5 5 10 Lastec 021819 Maintenance 5 15 Hydraulic System Diagram 045898 045898 Deck Valve Wing Valve Deck Cylinder Wing Cylinder RIGHT LEFT 041027 T Fitting 360105 369...

Страница 75: ...045898 045898 RIGHT LEFT 041027 T Fitting 3696M 360106 Maintenance Hydraulic System Diagram Maintenance Lastec 021819 5 11 5...

Страница 76: ...Maintenance Schematics Serial 5911005 and later 5 5 12 Lastec 021819 Maintenance 5 16 Schematics Serial 5911005 and later...

Страница 77: ...Maintenance Schematics Serial 5911005 and later Maintenance Lastec 021819 5 13 5...

Страница 78: ...Maintenance Electrical Schematics Serial 5900905 and prior 5 5 14 Lastec 021819 Maintenance 5 17 Electrical Schematics Serial 5900905 and prior...

Страница 79: ...Maintenance Electrical Schematics Serial 5900905 and prior Maintenance Lastec 021819 5 15 5 CR6...

Страница 80: ...Maintenance Electrical Schematics Serial 5900905 and prior 5 5 16 Lastec 021819 Maintenance...

Страница 81: ...Maintenance Articulator Lubrication Diagram Drive Unit 3696H M Maintenance Lastec 021819 5 17 5 5 18 Articulator Lubrication Diagram Drive Unit 3696H M 3696H M Drive Unit Lubrication Chart 360107...

Страница 82: ...ance Articulator Lubrication Diagram Deck 3696H M 5 5 18 Lastec 021819 Maintenance 5 19 Articulator Lubrication Diagram Deck 3696H M 3696M Deck Lubrication Chart 360108 Units prior to serial number 28...

Страница 83: ...Maintenance Articulator Lubrication Diagram Deck 3696H M Maintenance Lastec 021819 5 19 5 3696H Deck Lubrication Chart Units prior to serial number 28330707 360109...

Страница 84: ...Maintenance Deck Belt Illustration 5 5 20 Lastec 021819 Maintenance 5 20 Deck Belt Illustration 1 1 2 2 3 3...

Страница 85: ...ortant that the spac ers remain tight between the framework at all times Failure to keep these spacers tight will result in premature wear on the bolts and equipment damage Ensure that ALL bolts asso...

Страница 86: ......

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