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1.0   SAFE OPERATING PROCEDURES AND SAFETY 

PRECAUTIONS

Read all DANGER, WARNING and CAUTION statements 

carefully. Follow any recommended safety precautions 

to avoid personal injury or damage to the unit. 

LARZEP, 

S.A

. cannot be responsible for any damage or injury from 

unsafe use, lack of maintenance or incorrect operation. 

In the event any questions or concerns arise, contact 

LARZEP, S.A

. or a local distributor for clarification.

  

DANGER

 

Is only used when your action or lack of 

action may cause serious injury or even 

death.

  WARNING

 

Indicates a potential danger that requires 

correct procedures or practices to avoid 

personal injury.

  CAUTION

 

Is used to indicate correct operating or 

maintenance procedures and practices 

to prevent damage to, or destruction of 

equipment, or other property.

Failure to comply with the following safety precautions 

could cause equipment damage, property damage or 

personal injury.

  

DANGER

 

To avoid personal injury, keep hands and 

feet away from cylinder and work-piece during operation.

  

DANGER

 

Do not handle pressurized hoses. Escaping 

oil under pressure can penetrate the skin, causing serious 

injury. If oil is injected under the skin, see a doctor 

immediately.

  

DANGER

 

Only use double-acting hydraulic cylinders 

in a coupled system. Never use a cylinder with unconnected 

couplers. If the cylinder becomes severely overloaded, 

components can fail catastrophically causing severe 

personal injury or death.

  WARNING  

Wear proper personal protective gear when 

operating hydraulic equipment.

  WARNING  

Stay clear of loads supported by hydraulics. 

A cylinder is only a load lifting device. Cylinders should 

never be used as a load holding device unless they are 

equipped with a lock nut, cribbing blocks or U-rings to 

provide mechanical load holding. Cylinders without these 

features should never be used as a load holding device. 

After the load has been raised or lowered, it must always 

be blocked mechanically.

  WARNING  

USE ONLY RIGID PIECES TO HOLD LOADS. 

Carefully select steel or wood blocks that are capable of 

supporting the load. Never use a hydraulic cylinder as a 

shim or spacer in any lifting or pressing application.

  WARNING  

Do not exceed equipment ratings. Never 

attempt to lift a load weighing more than the capacity of 

the cylinder. Overloading causes equipment failure and 

possible personal injury. The Larzep hand pumps are 

designed for a maximum pressure of 700 bar. Do not 

connect a jack or cylinder to a pump with a higher pressure 

rating. Never set the relief valve to a higher pressure than 

the maximum rated pressure of the pump. Higher settings 

may result in equipment damage and/or personal injury.

  WARNING  

The system operating pressure must not 

exceed the pressure rating of the lowest rated component 

in the system. Install pressure gauges in the system to 

monitor operating pressure. It is your window to what is 

happening in the system.

  CAUTION

 

Avoid damaging hydraulic hose. Avoid sharp 

bends and kinks when routing hydraulic hoses. Using a 

bent or kinked hose will cause severe back-pressure. 

Sharp bends and kinks will internally damage the hose, 

leading to premature hose failure. Do not drop heavy 

objects on hose. A sharp impact may cause internal 

damage to hose wire strands. Applying pressure to a 

damaged hose may cause it to rupture.

  WARNING  

Keep hydraulic equipment away from flames 

and heat. Excessive heat will soften seals, resulting in fluid 

leaks. Heat also weakens hose materials. For optimum 

performance do not expose equipment to temperatures of 

65°C or higher. Protect hoses and cylinders from weld 

spatter.

IMPORTANT 

Do not lift hydraulic equipment by the hose 

or swivel couplers. Use the carrying handle or other means 

of safe transport.

Содержание W Series

Страница 1: ...t to LARZEP S A or the authorized dealer which sold you the hydraulic equipment LARZEP S A will repair or replace the faulty equipment whichever is deemed most appropriate LARZEP S A shall not be held liable for any consequential damages or losses which may occur as a result of faulty equipment RECEIVING INSTRUCTIONS Important Make sure to inspect all of the components for shipping damage If damag...

Страница 2: ...anical load holding Cylinders without these features should never be used as a load holding device After the load has been raised or lowered it must always be blocked mechanically WARNING USE ONLY RIGID PIECES TO HOLD LOADS Carefully select steel or wood blocks that are capable of supporting the load Never use a hydraulic cylinder as a shim or spacer in any lifting or pressing application WARNING ...

Страница 3: ... 46 0 4 0 2600 14 5 W24507 2 28 700 46 0 4 0 4450 18 1 X24507 2 28 700 46 0 4 0 4450 19 5 W26507 2 28 700 126 0 4 9 6500 20 0 X26507 2 28 700 126 0 4 9 6500 20 8 Note Models beginning with W are for use with single acting cylinders and tools Models beginning with X are for use with double acting cylinders and tools 2 2 Hand Pump Hydraulic Connections Outlet Port Outlet Ports Release Screw Assembly...

Страница 4: ...retract port b For double acting cylinders use two hoses Connect the first hose from the pump advance port A to the cylinder advance port Connect the second hose from the pump retract port B to the cylinder retract port WARNING One or more shipping plugs are used to prevent residual oil from leaking out of port s during shipment Do not operate pump with the shipping plug s installed Oil may be exp...

Страница 5: ...7 W20307 W20807 W21807 W22607 and W24507 1 Close release valve by turning clockwise as shown in Figure 1 Figure 1 CAUTION Close release valve HAND TIGHT ONLY Using tools on release valve can damage it and cause the pump to malfunction 2 Operate pump handle to deliver hydraulic power to system Pressure will be maintained until release valve is opened 3 Open release valve turn counter clockwise to r...

Страница 6: ...oval Removing air from the hydraulic system will help the cylinder to advance and retract smoothly Refer to the procedure in the following steps 1 On pumps with non vented reservoirs loosen the oil fill plug On pumps with vented reservoirs loosen the vent screw 2 Single acting pump models Close the release valve or move the control valve lever to the advance position Double acting pump models Move...

Страница 7: ...illed If a non vented reservoir is completely filled a vacuum will form preventing proper operation of the pump 5 3 Filling Vented Reservoirs models W24507 X24507 W26507 and X26507 Vented reservoirs can be filled up to the bottom of the oil fill hole However it is recommended to leave a small air gap to allow optimum functioning of the venting system Models W26507 and X26507 must be filled to with...

Страница 8: ...ording to the maintenance instructions Close the release valve Check that all couplers are fully tightened Do not attempt to lift more than rated tonnage Remove air according to instructions Check for damage to cylinder Have cylinder serviced by a qualified hydraulic technician Cylinder advances but does not hold pressure Leaking connection Leaking seals Internal leakage in pump Check that all con...

Страница 9: ... S A o al distribuidor autorizado que le vendió el equipo LARZEP S A reparará o reemplazará el equipo defectuoso según se juzgue oportuno LARZEP S A no será responsable de ninguna pérdida o daño que pueda ocurrir como resultado de un equipo defectuoso INSTRUCCIONES DE RECEPCIÓN Importante Asegúrese de inspeccionar todos los componentes para comprobar si están dañados a causa del transporte Si encu...

Страница 10: ...cánica de la carga Cilindros sin estas características nunca deberían usarse como un dispositivo de retención de cargas Después de que la carga se haya subido o bajado debe bloquearse siempre mecánicamente ADVERTENCIA USE SOLO PIEZAS RÍGIDAS PARA SOSTENER CARGAS Seleccione cuidadosamente bloques de acero o de madera capaces de soportar la carga Nunca use un cilindro hidráulico como calza o separad...

Страница 11: ... 46 0 4 0 4450 18 1 X24507 2 28 700 46 0 4 0 4450 19 5 W26507 2 28 700 126 0 4 9 6500 20 0 X26507 2 28 700 126 0 4 9 6500 20 8 Observación Los modelos que comienzan con W son para uso con cilindros y herramientas de simple efecto Los modelos que comienzan con X son para uso con cilindros y herramientas de doble efecto 2 2 Conexiones hidráulicas de la bomba manual Puerto de salida Puertos de salida...

Страница 12: ...ntilación o sin ventilación Consulte la tabla siguiente para determinar el tipo de depósito en la bomba 3 3 Purgar el depósito modelos W24507 X24507 W26507 y X26507 Para que pueda funcionar la bomba debe abrirse la ventilación Si la ventilación está bloqueado o cerrado la bomba no funcionará correctamente o no será operativa Gire el tornillo de purga en sentido antihorario para abrir ventilación P...

Страница 13: ...W21807 W22607 y W24507 1 Cierre la válvula de descarga girándola en el sentido horario como se muestra en la Figura 1 Figura 1 PRECAUCIÓN Cierre la válvula de descarga SÓLO A MANO El uso de herramientas en la válvula de descarga pueden dañarla y provocar un mal funcionamiento de la bomba 2 Accione la palanca de la bomba para aplicar potencia hidráulica al sistema La presión se mantendrá hasta que ...

Страница 14: ...ire del sistema hidráulico ayudará a que el cilindro avance se retraiga suavemente En los siguientes pasos se describe el procedimiento 1 En las bombas con depósitos sin ventilación afloje el tapón de llenado de aceite En las bombas con depósitos con ventilación afloje el tornillo de purga 2 Modelos de bomba de simple efecto cierre la válvula de descarga o mueva la palanca de la válvula de control...

Страница 15: ...ma un vacío impidiendo el funcionamiento correcto de la bomba 5 3 Llenar depósitos con ventilación modelos W24507 X24507 W26507 y X26507 Los depósitos con ventilación pueden llenarse hasta la parte inferior del orificio de llenado de aceite Sin embargo es recomendable dejar un pequeño espacio de aire para permitir un funcionamiento óptimo del sistema de purga Los modelos W26507 y X26507 debe llena...

Страница 16: ... de descarga Compruebe que todos los enchufes estén completamente apretados No intente levantar más tonelaje del nominal Elimine el aire según las instrucciones Compruebe daños en el cilindro Haga revisar el cilindro por un técnico hidráulico cualificado El cilindro avanza pero no retiene la presión Conexión con fugas Fugas en las juntas Fugas internas en la bomba Asegúrese de que las conexiones e...

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