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Zone Monitor 3000

Installation and Operation Manual

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Содержание Zone Monitor 3000

Страница 1: ...Zone Monitor 3000 Installation and Operation Manual ...

Страница 2: ...Monitor 3000 Installation and Operation Important Safety Message 3 Zone Monitor 3000 Overview 3 Installation Instructions 5 Testing and Using the System 11 Troubleshooting Guide 13 Controller Specifications 14 Details and Dimensions 15 ...

Страница 3: ...nd Zone Monitor 3000 control system should not be used as a substitute for machine guarding requirements set forth by local and national organizations such as OSHA The installer must be appropriately qualified for the installation task and familiar with the requirements for the particular application as well as any local codes or ordinances before attempting to install any safeguarding systems Pro...

Страница 4: ...at Connectors Four mat connectors make wiring faster and easier Optional quick disconnects available 10 Relay Fault LED Used in normal operation to indicate a detected relay fault or temporary line power drop out 11 Manual Restart Switch Momentary contact switch used to restart the Zone Monitor 3000 and or associated equipment 12 Manual Reset Switch Momentary contact switch used to reset the Zone ...

Страница 5: ...osure Select a sturdy horizontal or vertical mounting surface that has enough room to allow the cover door to open after installation The machine operator should be able to view the status lights easily on the face of the control Access holes have been provided at the bottom of the enclosure for safety mat wires incoming power and control signal wires If additional holes are required remove the in...

Страница 6: ...me operation each time the control enters a Stop condition or the power is cycled to the Zone Monitor The Zone Monitor 3000 is shipped from the factory in Guard Only Mode Option 2 Automatic Restart Mode allows the machine to resume operation immediately once an activated mat is cleared WARNING The automatic restart mode of operation should not be used unless the machinery has its own control relia...

Страница 7: ... to indicate the corresponding mat b Become Familiar with the Connector Positions When viewing the four mat connectors note that the wiring sequence begins with connector number 1 being the highest connector The sequence travels down with the lowest connector being number 4 Each position at each mat connector is marked with a B for black wires and a W for white wires c Route the Mat Lead Wires Rou...

Страница 8: ...white NOTE When wiring the mats ensure the mat clamps in the terminal blocks are in the fully open position by turning the screws counterclockwise several turns Once the mat wires in the terminal blocks are secured gently pull on the mat wire to ensure it is securely and properly installed In the Guard Only Mode of operation the Restart switch is used to re energize the machine control relays and ...

Страница 9: ... Position 1 2 Normally Open Closed When Run Position 3 4 Normally Closed Open When Run Position 5 6 Normally Open Closed When Run 6 Connect Machine to Control Wiring Figure 7 Machine Control Connector 6 Connect Machine to Control Wiring Figure 8 Input Power Connections under Relay Module Electrical connections must be made by qualified service personnel The enclosure must be permanently attached t...

Страница 10: ...ded in the line Position 5 Not Used Position 6 240 VAC Hot c 24 VDC Configuration J19 Position 1 24 VDC Position 2 24 VDC Ground Position 3 ESD Ground Protection Position 4 Not Used Position 5 Not Used Position 6 Not Used d Ground Connection The AC earth ground wire must be connected to the chassis ground stud Use a crimping tool specified for use with 14 16 AWG PIDG connectors and follow the manu...

Страница 11: ...he Guard Only Mode of operation the red Stop and yellow Relay Fault LEDs should turn on 5 Place the jumper J4 on the relay board 6 Press and release the Reset button The yellow Relay Fault LED should turn off 7 Press and release the Restart button and verify the red Stop LED turns off and the green Run LED turns on The two machine control relays energize 8 Next apply and release pressure to safety...

Страница 12: ...m continue by checking all of the mats in the system in the same way as tested mat 1 noting that the activated mat corresponds to the number of the Activated Mat LED that turns on NOTE If more than one mat is activated the mat with the lowest number will be displayed 7 Next while in a green Run condition carefully disconnect one of the safety mats by removing one of the mat wires from any of the m...

Страница 13: ...t one of the mats If the internal yellow Relay Fault LED stays on or comes back on at any time during this test replace the relay pack Condition Internal yellow Relay Fault LED is on Probable Cause Machine control relay pack has failed Temporary line power drop occurred Solution Press the Reset button and the Restart button if in Guard Only Mode and test a mat If the internal yellow Relay Fault LE...

Страница 14: ...ety Mats with up to 40 Cord Length Each quick disconnect mat connections available Safety Output Relays Two Captive Contact Relays with Two Closed when Run NO and One Open when Run NC Sets of Contacts Rated 8 Amps at 230 VAC Relay Life Mechanical 10 000 000 Operations Electrical 500 000 Operations at 1 Amp at 240 VAC Operating Temperature 32 F 122 F Relative Humidity 20 90 Acceptable Range Restart...

Страница 15: ...es Applications must be limited to machines that can be stopped consistently In the event that Larco Safety Mats do not prevent all access to the hazardous operation the unprotected access must be guarded by other appropriate safeguarding devices or barriers For more information on Larco Industrial Safety products and accessories visit www larco com 8 88 225 30 8 4 43 112 4 00 102 59 15 1 13 29 1 ...

Страница 16: ...sumes no responsibility for any errors which may appear in this document reserves the right to change devices or specifications detailed herein at any time without notice and does not make any commitment to update the information contained herein No licenses to patents or other intellectual property of ATEK are granted by the Company in connection with the sale of Larco products expressly or by im...

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