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Lapple FIBRO FIBROTOR VM.NC, Руководство по сборке и эксплуатации

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5

  

ASSEMBLY

 

5.1  IMPORTANT  SAFETY  GUIDELINES 

  

 

 

FIBROTOR

 

25

  | 

50

 

5

 

Assembly 

5.1

 

Important safety guidelines 

 

 

Incorrect installation 

The  assembly  work should  be performed  by qualified personnel  only.  Work on the 
power supply  line connections  should  be performed by  qualified electricians only. 
A check must  be carried out  to ensure  that  the  power supply  frequency  and 
voltage  correspond  with  the data in the technical  specification. The  electric, 
hydraulic  and pneumatic  devices must  be connected  only  when  the  power supply 
is turned  off.  Crushing  and electrocution  injuries. 
 

When  assembling  the rotary  table or its components,  the  following  must  be 
ensured: 

•  

the  assembly  site is suitable  for the  operational weight,  including  the 
superstructural  parts of the  client  and the  tools. 

•  

the  expected loads, torques  and moments  of inertia  have  been taken  into 
consideration. 

•  

the  assembly  site has been isolated with  a signal  strip. 

•  

the  assembly  site has been marked with  danger signs. 

•  

only  authorised  persons have  access to the work  area and no other  persons 
could  be endangered  by the  assembly  work. 

 
 

5.2

 

Installation requirements 

The  assembly  site must  be prepared for the  assembly  work and  has to be clean 
and even. 
The  mounting  bolts  must  be available. 
 

5.3

 

Assembly of the rotary table 

5.3.1

 

Mechanical assembly 

 

Rotary  table damage. The  rotary  table should  not be 

braced while  being bolted. The  maximum  bolting  depth and  the tightening 
moments  of the  mounting  bolts as well  as the  maximum  offset for the  cylindrical 
pins must  be observed. 
 

 

Содержание FIBRO FIBROTOR VM.NC

Страница 1: ...FIBROTOR VM NC TRANSLATION OF THE ORIGINAL ASSEMBLY AND OPERATION MANUAL ...

Страница 2: ......

Страница 3: ...vice fibro de Tel 49 0 7134 73 243 Fax 49 0 7134 73 344 FIBRO GmbH All rights to this document are subject to the copyright of FIBRO GmbH This document may not be copied or reproduced either in full or in part without the prior written permission by FIBRO GmbH This document is intended only for the user of the described components and therefore may not be made available to uninvolved third parties...

Страница 4: ...1 INTRODUCTION 1 1 DEFINITION FIBROTOR 4 50 ...

Страница 5: ...AFETY INSTRUCTIONS 15 2 1 1 Due diligence of the operator 16 2 1 2 PERSONNEL REQUIREMENTS 17 2 2 Qualification of the personnel 17 2 3 Safety devices on the machine 18 2 4 Remaining risks 18 3 Technical description 19 3 1 General technical data 19 3 2 Electrical connections 19 3 3 Temperature ranges 19 3 4 Assembly units 20 3 4 1 Rotary table 20 3 4 2 Cam roller gearbox 20 4 Transport 21 4 1 Impor...

Страница 6: ... guidelines 31 8 2 Customer service 31 9 Repair 33 9 1 Important safety guidelines 33 9 2 Maintenance work 34 9 2 1 Inspections 34 9 2 2 Maintenance cleaning 34 9 3 Long term lubrication 35 9 3 1 Repair 35 10 Shutdown 37 10 1 Important safety guidelines 37 10 2 Temporary shutdown 37 10 3 Permanent shutdown 38 11 Disassembly and disposal 39 11 1 Important safety guidelines 39 11 2 Disposal of compo...

Страница 7: ...1 INTRODUCTION 1 1 DEFINITION FIBROTOR 7 50 Index of figures Fig 1 Personal protective clothing 16 Fig 2 Name plate 19 Fig 3 Worm gearbox 20 Fig 4 Transporting boxes 23 ...

Страница 8: ...1 INTRODUCTION 1 1 DEFINITION FIBROTOR 8 50 ...

Страница 9: ...the relevant documentation Observing the maintenance instructions The rotary table may only be used as intended Only methods and procedures described in this manual may be used 1 3 Improperuse Any use that does not comply with the intended use of the rotary table is considered a misuse and is prohibited The rotary table may not be subjected to loads above its maximum load limits As a matter of pri...

Страница 10: ... component assemblies are available if the structure is to be extended The rotary table may also be used as a built in table 1 5 1 Bearing The bearing for the table top is large and is both axially and radially pretensioned In order to absorb large tilting moments e g when the table top is in a vertical position the additional component assembly reinforced table top bearing is available 1 5 2 Midd...

Страница 11: ...pe of delivery This manual describes the operation of the machine and contains important information about its intended use This manual is addressed especially to the personnel that has been trained and authorised for operating and servicing the machine A copy of this manual must be stored and made continuously available at the operating site of the machine and everyone assigned to work on or with...

Страница 12: ...y damage The safety instructions related to warnings about injuries are emphasised with the help of a code chart containing a warning triangle and a signal word The respective text describes the type of hazard its source the means of prevention and the consequences of disregarding the safety instruction The general instructions or those related to possible property damage are designated with a cod...

Страница 13: ...iate interruption of all motion processes by activation of an emergency stop button Protective equipment Technical equipment on the machine whose purpose is to guarantee its safety Safety instruction Instruction in manuals and handbooks related to possible physical injuries Safety information Information about the safe operation of the machine ...

Страница 14: ...1 INTRODUCTION 1 8 DEFINITIONS OF TERMS FIBROTOR 14 50 ...

Страница 15: ...other machines FIBRO GmbH has no control over the intended use of the machine The operator is responsible for the safety devices for operation of the machine Operation without safety devices is prohibited The operator is responsible for the safe operation and the information that is necessary for the operation The rotary table may not be used in any way that deviates from the instructions in this ...

Страница 16: ...applicable documents must be always available in a complete and good legible condition at the operation site of the rotary table It must be ensured that all persons who have to perform activities on the rotary table can consult the manual at any time The rotary table is operated and maintained by specially trained and authorised personnel Personnel are familiar with the manual and especially the s...

Страница 17: ...y table only under the supervision of an experienced and trained person in addition to the manual observe also the operating instructions for work safety and accident prevention issued by the operator inform the operator or the supervisory personnel about any malfunctions inform immediately the respective managers about any changes in the rotary table which can affect its safety 2 2 Qualification ...

Страница 18: ...autions such as for example protective grids jog mode two hand operation emergency stop button etc must be taken Do not reach in the path of motion Danger of crushing Explosive atmospheres The rotary table is not designed for operation in an explosive atmosphere Operation in explosive atmosphere or the processing of inflammable substances can lead to explosion The operator must take all necessary ...

Страница 19: ...________________________________________ Fig 2 Name plate For all questions and orders the data on the name plate must be provided Number Type Year of manufacture 3 2 Electrical connections Operating voltage Motor dependent see the technical specification Control voltage Motor dependent see the technical specification Brake voltage Motor dependent see the technical specification 3 3 Temperatureran...

Страница 20: ...ms see Chapter 16 annex 3 4 2 Cam roller gearbox The operation is generated from the drive motor via a gearbox and cam drive to the table top The direction of rotation can optionally be to the left or right The rotary table can swing between the positions by a change in the direction of rotation on the drive motor Cam rollers Operating curve Table top ______________________________________________...

Страница 21: ...ng boxes Tilted loads If the centre of gravity is disregarded a load can tilt The rotary table must be positioned so that the load can be in equilibrium Always take into consideration the centre of gravity when fastening the transport means Secure the load against tilting Injuries from tilted loads Unsecured rotary table The rotary table can turn or become displaced from the linear axis depending ...

Страница 22: ... the International Plant Protection Convention IPPC The packaging materials must be either reused or properly disposed of in accordance with the country specific regulations 4 4 Transportdamages The shipment must be inspected for completeness and transport damages immediately after the delivery If damage is found on the packaging that indicates possible damage to the content the content must be al...

Страница 23: ...portlocks The rotary table can be transported as an individual device without separate transport locks In the case of combination layouts transport locks according to the supplementary sheet must be used 4 7 1 Unpacking and transporting of the rotary table 1 Unpack the rotary table and make it freely accessible on all sides 2 Inspect the rotary table for damage during the transport 3 Verify the en...

Страница 24: ...x while observing the safety instructions and transport regulations 4 8 Return shipping All parts which are forwarded to the manufacturer for repair must be securely packaged for the return shipping The air vent screws of the gear boxes must be closed in order to prevent oil leakage The electronic components must be always transported in antistatic packaging The transport locks must be re attached...

Страница 25: ...ly site is suitable for the operational weight including the superstructural parts of the client and the tools the expected loads torques and moments of inertia have been taken into consideration the assembly site has been isolated with a signal strip the assembly site has been marked with danger signs only authorised persons have access to the work area and no other persons could be endangered by...

Страница 26: ...nds or fingers Lower the machine carefully and place Remove the transport belts The type and positions of the connections must be taken from the dimensional drawing and the electric diagram in the appendix The information regarding the type size and other data for pneumatic hydraulic water and electrical connections must be taken from the diagrams and drawings enclosed in the appendix Check functi...

Страница 27: ...l inspection of the rotary table has to be performed Hereby it is necessary to check and make sure that the safety devices are operational there are no damages on the rotary table there are no foreign bodies tools or other objects on the machine all supply facilities are connected and operational Prior to the return to operation a test run must be performed 6 2 1 Test run The test run is performed...

Страница 28: ...7 OPERATION 6 2 PRIOR TO THE COMMISSIONING FIBROTOR 28 50 ...

Страница 29: ...informed prior to starting the rotary table about the correct behaviour in the event of accidents the operation is performed only by persons who have been trained instructed and authorised for that These persons must know this manual and proceed according to it the rotary table is used deployed only in accordance with its intended use see Chapter 1 2 Intendeduse on page 9 during power up and opera...

Страница 30: ...0 7 4 FUNCTIONAL SEQUENCES FIBROTOR 30 50 ...

Страница 31: ...be secured The repairs must be performed by FIBRO personnel only The use of unauthorised personnel can lead to injuries resulting from incorrect action 8 2 Customerservice If you need assistance from our customer service please provide the following data Serial number according to the name plate Description of the occurring fault The point in time and the circumstances of the occurred fault The pr...

Страница 32: ...9 REPAIR 8 2 CUSTOMER SERVICE FIBROTOR 32 50 ...

Страница 33: ...s must be always replaced with new ones All prescribed tightening torques must be adhered to exactly as specified Failure of unapproved spare parts can cause injuries Missing safety devices Under certain circumstances safety devices may have to be removed when maintenance work is performed The removed parts must be reassembled immediately after completing the maintenance work The protection functi...

Страница 34: ...pply sources must be also turned off Injuries when the power supply is turned on 5 steps for securely turning off the electric power supply Turn off the main switch disconnect all sides Secure the main switch against re starting Check for absence of voltage Ensure the grounding of all sides Cover any live neighbouring parts After the work has been completed the shut down must be in cancelled in th...

Страница 35: ... overhaul of the device Contact our customer service in this regard It is recommendable to thoroughly clean the gearbox when changing the lubricant Synthetic and mineral lubricants must not be mixed with each other In the case of ambient temperatures below 20 C and above 60 C rotary shaft seals with special material quality must be used In the case of external reservoirs observe their lubrication ...

Страница 36: ...9 REPAIR 9 3 LONG TERM LUBRICATION FIBROTOR 36 50 ...

Страница 37: ...Unauthorised personnel Personnel that has not been properly trained does not have the authorisation to take the machine out of operation The shutdown must only be performed by trained personnel that has been authorised for performing the respective activities The use of unauthorised personnel can lead to injuries resulting from incorrect action 10 2 Temporary shutdown For the temporary shutdown Tu...

Страница 38: ... 10 3 Permanentshutdown For permanent shutdown and decommissioning Turn off the machine in a proper manner Secure the machine against unintentional restarting Put a warning sign on the machine that shows clearly that it is permanently out of operation ...

Страница 39: ...not stand under suspended loads The auxiliary personnel may act only on instructions by the specialised personnel During the transport the safety measures for the transport should also be observed Disregarding the safety measures can lead to serious injuries The auxiliary personnel of the operator must strictly adhere to the instructions of the FIBRO personnel and observe the safety instructions T...

Страница 40: ...l and regional laws and guidelines Attention must be paid to the environmentally compatible disposal of the process consumables The local regulations regarding the proper waste recycling or removal must be observed The local authorities provide information about the disposal and collection depots The machine consists of Iron steel Aluminium Grey cast iron Brass Copper motors and electric lines Pla...

Страница 41: ...tion is available Address all written enquiries to FIBRO GmbH Rotary Table Division Weidachstrasse 41 43 D 74189 Weinsberg rtservice fibro de All FIBRO representation offices worldwide can be found under www fibro de 12 2 Spare parts Spare parts must meet the technical requirements specified by FIBRO GmbH By ordering original spare parts from FIBRO GmbH you are assured that these requirements will...

Страница 42: ...photos or sketches Quantity of the spare parts needed Please address your spare parts order to FIBRO GmbH Rotary Table Division Weidachstrasse 41 43 D 74189 Weinsberg rtservice fibro de All FIBRO representation offices worldwide can be found under www fibro de Upon receipt of the spare parts delivery Check that the right number of parts has been delivered and that they are all correct and in good ...

Страница 43: ... VII Part B of this guideline The incomplete machine also meets the requirements of Directives 2014 35 EU regarding electrical equipment and 2014 30 EU regarding electromagnetic compatibility We undertake to submit via our documentation department the special documents for the incomplete machine to the market supervisory authorities upon justified request The incomplete machine must not be put int...

Страница 44: ...13 DECLARATION OF INCORPORATION 13 1 DECLARATION OF INCORPORATION FIBROTOR 44 50 ...

Страница 45: ...Holding brake 10 Hydraulic diagram 10 Hydraulic oil 40 I Inspection 34 Installation requirements 25 Intended use 9 Interim storage 22 L Linear axis 21 Load suspension devices 21 23 Long term lubrication 35 Lubricants 35 M Main switches 33 37 Maintenance cleaning 34 Maintenance work 35 Measuring system 11 Moments of inertia 25 N Name plate 19 31 42 O Offset gearbox 35 Operating curve 20 Operating m...

Страница 46: ...39 Service and spare parts 41 Service life 35 Service number 31 41 Servo motor 20 Shipping by sea 22 Shutdown 37 38 Spare parts 33 41 42 Spare parts ordering 42 T Technical Data 19 Test run 27 Transport 15 21 23 24 39 Transport damages 22 23 42 Transport locks 21 22 24 Transport regulations 24 26 U Unauthorised changes 18 Unpacking the machine 23 W Warranty 11 Worm gearbox 20 ...

Страница 47: ...15 PERSONAL NOTES 15 1 NOTES FIBROTOR 47 50 15 Personal notes 15 1 Notes ...

Страница 48: ...15 PERSONAL NOTES 15 1 NOTES FIBROTOR 48 50 ...

Страница 49: ...16 ANNEX 16 1 OTHER DOCUMENTS FIBROTOR 49 50 16 Annex 16 1 Other documents Technical specification Dimensional drawing s Connection diagram ...

Страница 50: ......

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