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3-2

F-669-0113 Edition

OPERATING INSTRUCTIONS

Figure 3-1: Trailer Terminology

Figure 3-2: Service Hookups

855 terms

LIFT CYLINDER

FEMALE (RETURN) AND
MALE (PRESSURE)
HYDRAULIC COUPLINGS

HYDRAULIC
CONTROL
OPERATION
INSTRUCTIONS

LIFT ARM

LOAD BLOCK

LOAD CARRIER

CARRIER LOCK

ACCESS COVER
(HYDRAULIC AND
PNEUMATIC
VALVES)

GOOSENECK LOAD
HOOKS, FRAME
RECEIVER HOOK

AIR AND ELECTRICAL

STORAGE COMPARTMENT

FRONT
FLAG
HOLDER

AIR RAISE/LOWER
(STANDARD)

REAR FLAG

HOLDER

SWING OUT
OUTRIGGERS
(OPTION)

ABS LIGHT

REAR BUMPER

AIR RAISE/LOWER
(OPTION)

DIGITAL AIR SCALE
(OPTION)

7 WAY ELECTRICAL
RECEPTACLE

EMERGENCY AIR
GLADHAND

HYDRAULIC HOOKUPS

3/4 QUICK COUPLERS
PRESSURE SIDE

RETURN SIDE

SERVICE AIR
GLADHAND

545-108665

Содержание 855 HD Series

Страница 1: ...F 669 0113 01 2013 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model 855C 855 HD Series Detachable Semitrailer Operator s Manual...

Страница 2: ......

Страница 3: ...itrailer 3 4 Connecting Tractor Services to the Semitrailer 3 4 Tractor and Semitrailer Check Out 3 5 Towing the Semitrailer 3 7 Parking the Trailer 3 8 Uncoupling Towing Vehicle from Semitrailer 3 8...

Страница 4: ...l 4 17 Spring Air Brake Chambers 4 17 Caging the Power Spring 4 18 Removal 4 18 Installation 4 18 Emergency Relay Valve Maintenance 4 18 Brake Assembly Maintenance 4 19 Brake Adjustment 4 19 Disassemb...

Страница 5: ...F 669 0113 Edition iii Tires Wheels Suspension 5 2 Brakes 5 4 Brake Drums 5 6 Hydraulic System 5 7...

Страница 6: ...iv F 669 0113 Edition...

Страница 7: ...will void your warranty IF YOU HAVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 or FAX 888 527 3909 CHAPTER 5 is a trouble...

Страница 8: ...E Make sure you read and understand the information contained in this manual and on the machine signs decals before you attempt to operate or maintain this vehicle The safety statements contained in t...

Страница 9: ...SIZE 255 70R22 5 LRH DOUBLE COIN BRAKE SIZE 16 1 2 X 7 FULL AIR W SPRING BRAKES ON THREE AXLES ABS 4S 2M ELECTRICAL HOOKUP 7 WAY CONNECTOR AIR HOOKUP COLOR CODED GLAD HANDS HYDRAULIC HOOKUP QUICK COU...

Страница 10: ...BEAM PIVOT AND ADAPTER BOLTS DESIGNATED W NEWAY ON BOLT HEAD 800 FT LBS DESIGNATED W HOLLAND NEWAY ON BOLT HEAD 550 FT LBS SHOCK ABSORBER MOUNTING 150 FT LBS AIR SPRING MOUNTING 1 2 35 FT LBS 3 4 35 F...

Страница 11: ...0 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 3...

Страница 12: ...CIFIED IN FOOT POUNDS PARKER BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 57 5 62 5 12 8...

Страница 13: ...d circuit and ground through the white wire It is necessary that the blue circuit is hot when the tractor key switch is on The blue circuit on the trailer may not be used to power any additional auxil...

Страница 14: ...ARRIER CARRIER LOCK ACCESS COVER HYDRAULIC AND PNEUMATIC VALVES GOOSENECK LOAD HOOKS FRAME RECEIVER HOOK AIR AND ELECTRICAL STORAGE COMPARTMENT FRONT FLAG HOLDER AIR RAISE LOWER STANDARD REAR FLAG HOL...

Страница 15: ...t the semitrailer hydraulic power engine Use the TRAILER LIFT lever to raise or lower the kingpin plate sufficiently to set proper coupling height See Trailer Lift Lever on page 3 8 Drain all air and...

Страница 16: ...king brakes IMPORTANT Keep brakes engaged for remainder of hookup checkout procedures and parking Connecting Tractor Services to the Semitrailer 1 Connect the towing vehicle 7 pole electrical plug to...

Страница 17: ...r leakage is found repair the defect before transporting 7 Check the oil in each hub for proper level and freedom from contamination If hubs are contaminated with water dirt or some other foreign mate...

Страница 18: ...3 6 F 669 0113 Edition OPERATING INSTRUCTIONS Figure 3 3 Hydraulic Controls A A VIEW A A 855c hyd controls...

Страница 19: ...railer exceeds 4 mph If the warning lamp does not go off a fault exists in the semitrailer ABS Once the vehicle speed exceeds 4 mph the light should remain off unless a fault occurs or the keyswitch i...

Страница 20: ...er wheels are chocked If tractor does not disconnect repeat steps 4 and 5 6 Pull the tractor away from the semitrailer DANGER Trailer Lift Lever The TRAILER LIFT lever See Figures 3 1 and 3 3 is locat...

Страница 21: ...Do not operate if any extension is not locked in place Inspect all extensions to insure each is locked securely in position 1 Top of extension planks must be flush with main deck boards 2 Centerline o...

Страница 22: ...ING INSTRUCTIONS Figure 3 4 Swing Out Outrigger Platform Extension OUTRIGGER FLAG HOLDER WELDMENT FRONT OUTRIGGER MAXIMUM WIDTH NOT TO EXCEED TRAILER WIDTH CENTERLINE OF TRACKS OR TIRES CENTERLINE OF...

Страница 23: ...past the load block Continue to push the CARRIER LOCK RELEASE BUTTON and TRAILER LIFT lever to down position until the carrier lock goes past the carrier lock stop The release buttons will not need to...

Страница 24: ...3 12 F 669 0113 Edition OPERATING INSTRUCTIONS Figure 3 5 Gooseneck Attachment to Frame GOOSENECK FRAME hookup...

Страница 25: ...er load must be securely tied to the deck front and rear using the D rings on the semitrailer frame The load must be tied with chain or ratchet straps sufficient to withstand the weight of the load us...

Страница 26: ...aches to the receptacle in the side of the gooseneck Open shutoff gladhands to connect service and emergency air hoses to their respective gladhand on the side of the gooseneck CAUTION CAUTION Unloadi...

Страница 27: ...ower any additional electrical devices while the semitrailer is moving forward However additional devices such as remote controls may be powered from the auxiliary circuit while the semitrailer is sta...

Страница 28: ...temperature decreases 5 Periodically check drain holes in the bottom of the relay valve for trailers with air brakes and storage compartments They must be open at all times to avoid moisture entrapme...

Страница 29: ...bleshooting Guide on page 5 1 to check for SYMPTOMS and PROBLEMS of any trailer system not functioning correctly or where wear distortion or breakage are found Administer REMEDY according to the right...

Страница 30: ...ition MAINTENANCE AND LUBRICATION Figure 4 1 Lubrication Points 1 of 2 855c lube assy CYLINDER END BUSHINGS 3 FOUR PLACES LOAD BLOCK PIVOTS 3 TWO PLACES HUB OIL 5 BOTH SIDES CARRIER PIVOT 3 TWO PLACES...

Страница 31: ...MAINTENANCE AND LUBRICATION 4 3 Figure 4 2 Lubrication Points 2 of 2 CENTRALIZED GREASE SYSTEM LOCATION CAM BUSHINGS SHAFT SLACK ADJUSTERS 3 855 lube points p2...

Страница 32: ...tan 220 SAE 90 Phil Gear Lube 220 SAE 90 Meropa 220 SAE 90 3 ALL YEAR Lit Multi purpose Grease Rondex Multi purpose Grease Phil Lube M W Grease MarFax All Purpose 4 ALL YEAR Industrial Oil 32 Estic 32...

Страница 33: ...all parts of the trailer Rinse degreasing solution off with cold water 3 Inspect semitrailer for cause of any reported troubles WARNING 4 Scrape sand prime and repaint areas where finish is missing or...

Страница 34: ...EAR I I f WHEEL LUG NUTS I T I I T b SUSPENSION ALIGNMENT I I UNDERCARRIAGE ROLLERS L 3 c HYDRAULIC OIL I I R 1 c HYDRAULIC FILTER R R HOSES Inspect Replace as needed I I I R WINCH GEAR CASE I I 2 c I...

Страница 35: ...arts promptly Hydraulic System General 1 Check the oil level of the tractor wet kit weekly or after any leakage See Table 4 1 for proper hydraulic oil Check the hydraulic oil level with hydraulic cyli...

Страница 36: ...J6 ABS ECU VALVE GRN W WHT STRIPE BLU RED WHT DS23 ABS WARNING LIGHT GRN W WHT STRIPE WHT J3 DS9 MARKER REAR BED LEFT DS7 MARKER LEFT TURN CENTER DS5 MARKER FRONT BED LEFT JUNCTION BOX MAIN J2 J7 S1 W...

Страница 37: ...KER YELLOW DS34 LEFT TURN YELLOW DS10 RIGHT REAR BED MARKER YELLOW DS35 RIGHT TURN YELLOW DS11 LEFT REAR SIDE MARKER RED DS12 RIGHT REAR SIDE MARKER RED J1 FRONT MAIN CONNECTOR DS13 LEFT STOP TAIL OUT...

Страница 38: ...ground or a malfunctioning voltage regulator Locate the source of the problem and repair System grounds must be grounded to bare metal surfaces Paint grease wax and other coatings act as insulators Re...

Страница 39: ...ING AIR UNION TEE FITTING AIR TANK 4 PORT TASK VALVE ABS KIT 1 4 NYLON TUBING 90 AIR FITTING 90 AIR FITTING AIR FITTING FEMALE AIR COUPLER 3 8 NYLON TUBING BRAKE PROTECTOR VALVE HEIGHT CONTROL VALVE O...

Страница 40: ...Triple Axle w Flip Air Ride Suspension System triple w flip air ride FLIP ASSEMBLY FRAME ASSEMBLY AIR BAG 90 AIR FITTING 3 8 NYLON TUBING TEE AIR FITTING 45 AIR FITTING ANCHOR COUPLING AIR FITTING 3 8...

Страница 41: ...ined 6 Loosen the 1 4 adjusting lock nut located on the adjusting block allowing the control arm to move approximately 1 inch Move the adjusting block until holes align then insert locating pin See Fi...

Страница 42: ...xle Double point end against the inner and outer wheel bearing surfaces of the spindle being checked and the other point on the inner bearing surface on the other spindle See Figure 4 7 3 Move the axl...

Страница 43: ...MAINTENANCE AND LUBRICATION 4 15 Figure 4 8 Examples of Camber Figure 4 9 Checking Axle Alignment D D1 Y Y1 Z Z1 855 check CURBSIDE STREETSIDE...

Страница 44: ...ligned and adjusted at the factory and it should not be necessary to align the axles If however it does become necessary to align the axles the procedure is as follows 1 To align air ride suspension a...

Страница 45: ...ncy chamber or spring chamber Service brake chambers should be disassembled and cleaned at 50 000 miles or yearly The diaphragm and any marginal parts should be replaced When replacing the service dia...

Страница 46: ...in Caging the Power Spring on page 4 18 2 Position the inlet ports by loosening the service chamber clamp bands and rotating center housing such that ports are located according to alignment marks mad...

Страница 47: ...imately 180o to relieve the tension on the shoe keeper springs Remove the springs and slip the shoes off the anchor pins 8 Remove camshaft lock ring spacer washer s and camshaft 9 After removing the s...

Страница 48: ...4 20 F 669 0113 Edition MAINTENANCE AND LUBRICATION Figure 4 12 Axle and Brake Assembly...

Страница 49: ...rake application 6 Measure the movement of the push rod from the completely released position to the applied position by marking the push rod where it exits the air chamber before and after applicatio...

Страница 50: ...to length 13 If the push rod is not fully engaged in clevis body install a new push rod cut to length 14 Install the slack adjuster on the cam shaft 15 Rotate the manual adjuster shaft CW until the sl...

Страница 51: ...ked b The brake surface is heat checked grooved or worn beyond the rebore limit or the maximum diameter c The back plate is cracked d The bolt holes are elongated e The brake drum has been severely ov...

Страница 52: ...ve the hub support allowing the hub to rest on the bearings l Install and adjust bearings See Wheel Bearing Lubrication and Adjustment on page 4 25 m Install the hub cap with the proper gasket Tighten...

Страница 53: ...ng wheel to insure proper seating of the bearings and cups in the wheel hub 6 Loosen the inner adjustment nut so that the wheel will turn freely 7 Retighten the inner adjustment nut to 50 ft lbs while...

Страница 54: ...adjusting has been completed Remove any foreign objects from between duals Tire Matching Both tires on the same spindle must be the same size in order to properly distribute the load and braking forc...

Страница 55: ...MAINTENANCE AND LUBRICATION 4 27 Figure 4 18 Mounting Tires and Wheels Figure 4 19 Stud Tightening Sequence 10 BOLT 1 2 6 3 4 5 8 10 9 7 stud tight 10...

Страница 56: ...draulic Engine Package Option The hydraulic engine package should be inspected weekly to insure continued proper operation The inspection should include 1 Check the hydraulic oil level weekly or after...

Страница 57: ...ires Replace wire Ground wire loose Clean and tighten ground LIGHTS FLICKERING Wires shorted or loose Locate insulate replace or tighten Grounding through fifth wheel Locate broken ground wire tractor...

Страница 58: ...SHOULDERS Under inflation Increase inflation to correct PSI Check axle alignment See Tire Inflation on page 4 26 Overload Loads are above rated tire capacity DO NOT load above rated tire capacity SHO...

Страница 59: ...fective parts Axles not parallel Re align axles AIR RIDE HEIGHT PROBLEMS TOO HIGH Axle to control valve linkage Readjust linkage Height Control Valve internal leak Repair or replace valve TOO LOW Axle...

Страница 60: ...te per Figures 4 1 and 4 2 Worn brake shoe bushing Replace bushing Brake drum distortion Replace drum Broken brake chamber spring Replace spring Brake chamber pushrod binding Re align brake chamber br...

Страница 61: ...XCESSIVE LEAKAGE WITH BRAKES RELEASED Relay emergency valve leaking Repair or replace valve Leaking tubing or hose Replace defective part EXCESSIVE LEAKAGE WITH BRAKES APPLIED Relay emergency valve le...

Страница 62: ...s Also check for operating conditions or loads that create severe or excessive brake applications BRAKES PULL TO EITHER SIDE Drums of different diameters Replace with drums of same diameter Foreign ma...

Страница 63: ...Excessive load Check unit specifications for load limit See Standard Specifications on page 2 1 Slipping or broken pump drive Repair or replace couplings Check for alignment SYSTEM OPERATES ERRATICALL...

Страница 64: ...on line and component seals for suction leaks Replace defective parts NOISY PUMP Low incorrect foamy oil Replace clean or add oil as needed Suction line plugged Clean out obstruction or replace line F...

Страница 65: ...TROUBLESHOOTING GUIDE 5 9 Notes...

Страница 66: ...5 10 F 669 0113 Edition TROUBLESHOOTING GUIDE...

Страница 67: ......

Страница 68: ...5C 855C HD Series Detachable Semitrailer Operator s Manual Re Order Part Number F 669 0113 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 669...

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