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Mounting and operating instructions Electric transporter BLACK LINE

9/54

Safety

2

SAFETY

2.1

Safety information

2.1.1

Due diligence by the party first placing the product on the market

This product was designed and constructed by FIBRO GMBH according to state-of-the-art tech-
nology. Requirements for maintaining of safety and health protection have been fulfilled.
This safety can only be achieved under normal work conditions when all measures necessary 
for that have been met. The party first placing on the market must plan these measures and 
check their implementation.
The introducing party must ensure that

the product is brought to market in a fault-free, functioning condition and that all necessary 
mechanical and electrical safety equipment is present.

2.1.2

Qualifications of personnel

Special qualifications are required for personnel performing specific tasks.
Among other things, knowledge of first aid measures and local rescue facilities is required.

Tab. 2-1 Qualifications of personnel

Qualified personnel are persons who, due to their education, experience, training, and knowl-
edge of relevant standards, provision, accident prevention regulations, and operating condi-
tions, are authorised to perform the required tasks whilst recognising and preventing possible 
dangers.

Trained personnel are persons who have been trained by the manufacturer or the operating 
company for a specific set of tasks or activities. Trained personnel are authorised to perform the 
tasks or activities which correspond to the level of knowledge achieved from the training. 
Trained personnel have been informed about possible dangers and can recognise and avoid/
prevent these.

Instructed personnel are persons who have been authorised by the manufacturer or the operat-
ing company to perform a specific set of tasks or activities independently.

Electrical equipment

Qualified personnel from the electrical trade 
(as defined for specialists in IEC 364)

Transport

Trained personnel

Assembly work

Trained personnel

Inspections

Instructed personnel

Cleaning

Instructed personnel

Maintenance

Trained personnel

Repair

Qualified expert

Troubleshooting

Trained personnel

Decommissioning

Qualified expert

Disassembly

Qualified expert

Содержание Fibro BLACK LINE Series

Страница 1: ...Y MEMBER OF THE LAEPPLE GROUP MOUNTING AND OPERATING INSTRUCTIONS ELECTRIC TRANSPORTER BLACK LINE 2299 60 12100 00 2299 60 14100 00 2299 60 18100 00 Mounting and operating instructions Electric transp...

Страница 2: ...his manual including the title page 54 These instructions are valid for the product 2299 60 12100 00 2299 60 14100 00 2299 60 18100 00 Electric transporter BLACK LINE This document was created by FIBR...

Страница 3: ...rsonnel 9 2 1 3 Personnel requirements 10 2 2 Residual risks 11 3 Product description 12 3 1 System structure and equipment 12 3 2 Function 13 3 3 Technical data 14 3 3 1 Type plate 17 3 3 2 Tightenin...

Страница 4: ...ance work 41 9 3 Inspection 42 9 4 Cleaning 42 9 5 Maintenance 43 9 6 Repairs 43 10 Disassembly and disposal 44 11 Service and spare parts 45 11 1 Service 45 11 2 Spare parts ordering 45 11 3 Spare pa...

Страница 5: ...ny operating the product is responsible for protective systems or safety devices cov ering the operation of the whole system Proper use also includes Reading these instructions Complying with the safe...

Страница 6: ...are not updated automatically We reserve the right to make changes to the data and images in these instructions in the course of further technical development FIBRO GMBH can supply the current issue T...

Страница 7: ...lled before executing handling instructions Contains information on tools operating materials or tools required for the execution of re pair work 1 6 3 Figures The figures in these instructions are ex...

Страница 8: ...ange signal bar with the signal word WARNING designates a haz ard with a medium risk level which if not avoided might result in death or severe injury CAUTION A safety notice on a yellow signal bar wi...

Страница 9: ...ified personnel are persons who due to their education experience training and knowl edge of relevant standards provision accident prevention regulations and operating condi tions are authorised to pe...

Страница 10: ...tool activity working method or practice is not expressly suggested by FIBRO GMBH users must ensure it is safe both for themselves and others It must also be ensured that the product is not damaged or...

Страница 11: ...nd cause an ex plosion The product is not suitable for use in explosion hazard areas Use in explosion hazard areas is prohibited Serious through to fatal injuries due to the consequences of an explosi...

Страница 12: ...transporter BLACK LINE MAX 2299 60 12100 00 System The product consists of Electric transporter Mounting elements for electric transporter mounting material optional Mounting elements for trough moun...

Страница 13: ...sporter With FIBRO GMBH this control unit including the connection cable for the connection socket and the signal cable for data exchange with external devices is available 3 2 Function A trough or co...

Страница 14: ...ter BLACK LINE MINI Description Unit Value Maximum transport weight without trough kg 10 Maximum trough weight kg 4 Stroke length mm 20 Conveying speed mechanically adjustable m min 4 8 Warning system...

Страница 15: ...ACK LINE COMPACT Description Unit Value Maximum transport weight without trough kg 20 Maximum trough weight kg 8 Stroke length mm 20 Conveying speed mechanically adjustable m min 4 8 Warning system mo...

Страница 16: ...LINE MAX Description Unit Value Maximum transport weight without trough kg 40 Maximum trough weight kg 16 Stroke length mm 20 Conveying speed mechanically adjustable m min 4 8 Warning system motion s...

Страница 17: ...ate is attached to the BLACK LINE electric transporter The information on the name plate must be given for all questions and orders Fig 3 5 Type plate 3 3 2 Tightening torques If not otherwise specifi...

Страница 18: ...any must be informed immediately and the transport company must verify the damage 4 2 Interim storage Only store when dry in its original packaging and in enclosed rooms Storage temperature 20 C 60 C...

Страница 19: ...tallation can lead to damage to the product and consequently to hazards for per sons Assembly work is only permitted to be carried out by qualified personnel Work to connect the electrical energy is o...

Страница 20: ...M6 Eight threaded holes are located on the carriage of the electric transporter The four outer threaded holes must be used for mounting a single trough 1 Mark the position of the holes on the trough f...

Страница 21: ...nch SW13 for electric transporter 2299 6x 14100 00 and 2299 6x 18100 00 1 With the aid of the screwdriver or the socket wrench SW36 unscrew the oil cap A 2 Using the hexagon socket wrench SW6 or the s...

Страница 22: ...the trough The mounting tool consists of Countersunk screw Counterpart Fig 5 2 Mounting tool Standard trough mounting Article number 2299 69 10 1x For electric transporter 2299 60 18100 00 or 2299 61...

Страница 23: ...rew article number 2299 69 20 02 06 M6x20 or the retaining bar article number 2299 69 20 01 06 must be or dered separately Flexible mounting of several troughs is possible on one profile bar Fig 5 4 P...

Страница 24: ...e used only for electric transporter 2299 60 14100 00 or electric transporter 2299 60 12100 00 The trough mounting with sliding blocks mounting kit is used for mounting a trough on a profile bar The m...

Страница 25: ...12100 00 or 2299 60 14100 00 Due to its simple clamping principle the standing trough mounting kit enables flexible mounting of a trough on the top of a profile bar without additional machining The m...

Страница 26: ...60 14100 00 Due to its simple clamping principle the hanging trough mounting kit enables flexible mounting of the trough on the bottom of a profile bar as well as mounting of the electric transporter...

Страница 27: ...sed only for electric transporter 2299 60 12100 00 The angle profile for clamping rail mounting kit is welded onto the bottom of a trough and due to its simple clamping principle enables flexible moun...

Страница 28: ...0 1500 22299 69 30 2000 To be used only for electric transporter 2299 60 12100 00 A clamping rail is used to quickly switch between several troughs The mechanical clamping lever clamps the troughs on...

Страница 29: ...ounting options defined on the top side left centre and right for mounting an electric transporter Fig 5 11 Height adjustable mounting bracket for transporter mounting Height adjustable mounting brack...

Страница 30: ...ed with medium strength thread lock 1 Make threaded holes in the mounting surface For hole pattern of the mounting holes see chapter 3 3 Technical data on page 14 2 Place electric transporter over the...

Страница 31: ...unk screws M5x8 and 4 washers for electric transporter 2299 6x 18100 00 4 countersunk screws M6x10 and 4 washers for electric transporter 2299 6x 14100 00 4 countersunk screws M6x10 and 4 washers for...

Страница 32: ...s must be on the groove side Mounting requirements The electric transporter is properly mounted The profile bar is available in the required length The mounting holes in the profile bar with countersi...

Страница 33: ...ole pattern of the fastening holes see chapter 3 3 Technical data on page 14 Required mounting material Retaining bar mounting kit article number 2299 69 20 01 06 FIBRO GMBH recommends that all screws...

Страница 34: ...e value of 8 A rising trough can reduce the conveying speed by up to 50 Required mounting material Trough mounting with sliding blocks mounting kit article number 2299 69 10 20 See chapter 5 3 Mountin...

Страница 35: ...BH recommends that all screws be provided with medium strength thread lock 1 Insert the sliding blocks into the grooves of the profile bar and pre position them 2 Mount the mounting bracket on the tro...

Страница 36: ...H recommends that all screws be provided with medium strength thread lock 1 Insert the sliding blocks into the grooves of the profile bar and pre position them 2 Mount the mounting bracket on the trou...

Страница 37: ...ht of the conveyed material suitable trough support must be installed Installing trough support is at the discretion of the operator Example of trough supports Fig 5 20 Trough supports 1 Electric tran...

Страница 38: ...sioning 6 COMMISSIONING The product is designed for installation in a machine or system in accordance with its intended use The product is commissioned together with the machine or system in which it...

Страница 39: ...orter BLACK LINE 39 54 Operation 7 OPERATION 7 1 Operation The product is designed for installation in a machine or system in accordance with its intended use Operation is the responsibility of the di...

Страница 40: ...ld require the assistance of our costumer service we would ask you to provide the following information Serial number from type plate FIBRO GMBH see chapter 3 3 1 Type plate on page 17 Description of...

Страница 41: ...structions with regards to the maintenance may be carried out by the staff of the operator This staff has to be trained and authorised for the intended tasks All further work and repairs may as a rule...

Страница 42: ...pecified cleaning interval The time of a cleaning operation is dependent on Daily operating time Production conditions Operational environment 1 Inspect product for contamination 2 Clean product if ne...

Страница 43: ...fully 4 Unscrew oil cap 5 Turn over electric transporter and let the oil run into a suitable container for at least 30 min utes 6 Attach electric transporter 7 Fill with new oil 8 Screw on oil cap 9 P...

Страница 44: ...disposal of assemblies can cause environmental damage and lead to prosecution In any case the assemblies must be disposed of in accordance with the relevant national and regional laws and guidelines C...

Страница 45: ...pare parts ordering Bei der Bestellung von Ersatzteilen bitten wir um folgende Angaben Name address mailing address Exact name of the machine Serial number from type plate see chapter 3 3 1 Type plate...

Страница 46: ...299 60 14100 00 02 Engine cover Black Line 2299 60 14100 00 2299 60 18100 00 02 Engine cover Black Line 2299 60 18100 00 2299 60 12100 00 03 Carriage Black Line 2299 60 12100 00 2299 60 14100 00 03 Ca...

Страница 47: ...ig 5 7 Standing trough mounting kit 25 Fig 5 8 Hanging trough mounting kit 26 Fig 5 9 Angle profile for clamping rail mounting kit 27 Fig 5 10 Clamping rails 28 Fig 5 11 Height adjustable mounting bra...

Страница 48: ...tallation in the context of this Directive FIBRO GMBH states in the declaration of installation which essential requirements of this direc tive were applied and complied with In addition the declarati...

Страница 49: ...e the special documents to national authorities in electronic form upon justified request Person resident in the Community authorised to compile the relevant technical documents FIBRO GMBH Wendelin Le...

Страница 50: ...50 54 Mounting and operating instructions Electric transporter BLACK LINE Appendix 13 2 Personal notes...

Страница 51: ...porter BLACK LINE 51 54 Appendix 13 3 Maintenance plan Interval Years or h Qualification Task 3 15 000 Trained personnel Oil change daily weekly monthly quarterly half yearly yearly if required Task x...

Страница 52: ...ts technical 49 E electric transporter components 12 Energy consumption 14 15 16 Engine protection 14 15 16 H Humidity maximum 18 I Injuries preventing 8 L Lubricant 43 Lubricant quantity 43 M misuse...

Страница 53: ...nts special 49 Temperature range Operation 5 thread lock 31 tightening torque screws 17 tools 10 Transport damage 18 transport weight maximum 14 15 16 Trough mounting with sliding blocks 24 34 trough...

Страница 54: ...a com FIBRO ASIA PTE LTD Business Area Standard Parts 9 Changi South Street 3 07 04 Singapore 486361 Singapore T 65 65 43 99 63 info fibro asia com 09 2019 Order No 2 7826 00 0919 0100000 FIBRO INC Bu...

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