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Function Introduction

Exit software

Automatically
detect and show
the model photo

Vehicle running
condition signal showing

Start to diagnosis

Command message

Change port

ECU version

Failure code list

Failure item

Showing failure part location
photo automatically

RPM condition

Show how to figure out the failure
code and possible defect cause

Throttle Position

Содержание Xciting 300i

Страница 1: ...TECHNICAL TRAINING MATERIALS TECHNICAL TRAINING MATERIALS Xciting Xciting Series Series...

Страница 2: ...P 1 51 Specification Xciting 500i...

Страница 3: ...P 2 51 KEIHIN SYSTEM...

Страница 4: ...P 3 51 XCITING 300i 500i FI PARTS LOCATION CPS O2 sensor ROLL Sensor ECU 300i 500i ECU is located under the front cover...

Страница 5: ...P 4 51 ISC IGNITION COIL INJECTOR TPS FUEL PUMP AISV WTS MAP SENSOR...

Страница 6: ...AGNOSTIC PROCEDURE XCITING Check Engine Lamp CELP Turn the ignition switch ON without start the engine The CELP lamp will light for two second then off It shows the lamp work normal PEOPLE S Check Eng...

Страница 7: ...P 6 51 SELF DIAGNOSIS CELP FAILURE CODES...

Страница 8: ...P 7 51 DTC LIST FOR KEIHIN...

Страница 9: ...P 8 51...

Страница 10: ...e throttle and wait for ten seconds 3 Release the throttle 4 The indicator will blink twice 0 5 second quickly NOTE The self diagnosis could not be reset if there s still trouble in Fi system Throttle...

Страница 11: ...on 2 Fully open the throttle 3 Turn the key to the ON position 4 Release the throttle after waiting for 8 seconds 5 Turn the key to the OFF position 6 Turn the key to the ON position 7 TPS and ISC hav...

Страница 12: ...P 11 51 KYMCO Fi Diagnostic tool ECU Version DTC Inspect DATA Analyze CO Adjust UP Button Down Button Enter or Exit Power indicator DTC indicator Failure codes Model No LEA7...

Страница 13: ...PS ISC WITH Fi DIAGNOSTIC TOOL 1 Turn to page 02 on Fi diagnostic tool 2 Release the throttle 3 Refer to standard specifications as below Throttle position 1 below Throttle position sensor output volt...

Страница 14: ...P 13 51 1 Fully open the throttle 2 Refer to standard specifications as below Throttle position TP 94 over Throttle position sensor output voltage 3 78 Volt RECHECK TPS ISC WITH Fi DIAGNOSTIC TOOL...

Страница 15: ...P 14 51 Diagnostic Tool Connector Fi DIAGNOSTIC TOOL CONNECTION 1 Upward the side stand 2 Turn the engine stop switch to the RUN position RUN Upward side stand...

Страница 16: ...P 15 51 DTC inspection...

Страница 17: ...P 16 51...

Страница 18: ...P 17 51...

Страница 19: ...P 18 51 DTC cleared...

Страница 20: ...P 19 51 Data Analysis...

Страница 21: ...P 20 51...

Страница 22: ...the throttle body MAP TPS ISC or ECU has been reinstalled ISC Set Plate Remove the screw then remove the ISC and set plate Install the ISC and set plate onto the throttle body Apply oil to new O ring...

Страница 23: ...P 22 51 MAP O ring MAP Remove the screw of the MAP Carefully install the MAP into the hole of throttle body after using the engine oil onto the O ring REMOVAL INSTALLATION INSPECTION...

Страница 24: ...P 23 51 INSPECTION TPS...

Страница 25: ...TLE BODY CLEANING 1 Remove the throttle body 2 Use the carburetor cleaner to clean the throttle body s butterfly valve 3 Waiting for ten minutes 4 Blow the throttle body with a air gun 5 Install the t...

Страница 26: ...P 25 51 FUEL PUMP RELAY INSPECTION...

Страница 27: ...l pump Remove the six screws then remove the fuel pump and O ring Hose band Fuel pump connector Screw O ring INSTALLATION Place a new O ring onto fuel tank Be careful not damage the fuel pump wire and...

Страница 28: ...hose clamp 3 Disconnect the fuel hose from the fuel injector 4 Connect the fuel pressure gauge 5 Turn the key to the ON position 5 Check the fuel pressure Standard 3 0 Bar Caution If the fuel output p...

Страница 29: ...nd fuel injector from the Inlet pipe 4 Remove the fuel injector from the fuel pipe Connector Bolt O ring Fuel Injector Caution Ensure the fuel pipe without any pressure then remove the fuel injector S...

Страница 30: ...l pipe 3 Ensure the tab of the fuel injector inserted into the groove of the fuel pipe 4 Install the fuel pipe into the intake manifold by aligning the dowel pin 5 Be careful not to damage the O ring...

Страница 31: ...r block With some carbons Troubleshooting 1 Use the specified injector cleaner 2 Pouring the liquid of carburetor cleaner until half container 3 Connect the battery as picture 4 The injector cleaner w...

Страница 32: ...P 31 51 TILT SWITCH INSPECTION...

Страница 33: ...P 32 51 WATER TEMPERATURE SENSOR RESISTANCE...

Страница 34: ...P 33 51 O2 SENSOR...

Страница 35: ...To hear if any noisy 2 FUEL LEVEL F 7 3 E 95 5 10 17 12 43 18 8K when temperature 20 1 136K when temperature 40 0 1553K when temperature 100 Primary coil 3 57 4 83 Secondary coil 10 42 14 49K 1 Check...

Страница 36: ...P 35 51 XCITING 500Ri ABS...

Страница 37: ...er position This light will comes on when the ignition switch is turned on and goes off shortly after the vehicle starts moving it stays off If something is wrong with the ABS the indicator comes on a...

Страница 38: ...llowing characteristics ABS can not compensate for adverse road conditions misjudgment or improper application of brakes You must take the same care as with vehicle not equipped with ABS ABS isn t des...

Страница 39: ...ning of ABS and lead to extended braking distance The rider could have an accident as a result Always use standard for this recommended vehicle NOTICE When the ABS is functioning you may feel a pulsin...

Страница 40: ...Front Wheel speed Sensor Rotor 3 Rear Wheel speed Sensor 4 Rear Wheel speed Sensor Rotor 5 ABS Indicator Light 6 ABS Hydraulic Unit 7 ABS diagnosis tool Connector Near battery position 1 2 3 4 5 6 7 A...

Страница 41: ...P 40 51 Diagnostic tool connector 1 Connect the KYMCO Fi Diagnostic tool 2 Put the side stand and engine stop switch is at RUN position 3 Connect the diagnostic tool connector DIAGNOSTIC PROCEDURE...

Страница 42: ...P 41 51 DATA Analyze Down Button ECU Version DTC Inspect Adjust UP Button Enter or Exit Power DTC Failure codes Vehicle s Model R D Drawing NO Fi Diagnostic Tool...

Страница 43: ...P 42 51 Picture 1 Picture 2 Picture 3...

Страница 44: ...P 43 51 Picture 4 Picture 5 Picture 6 Picture 7 Picture 8...

Страница 45: ...P 44 51 Picture 9 Picture 10 Picture 11 Picture 12...

Страница 46: ...P 45 51 KYMCO Diagnosis 01 Fr Speed 5 km hr Re Speed 5 km hr Battery Volt 12 6V Battery volt 9 6 16 7V keep function The adjust is without function Picture 13 Picture 14 Picture 15...

Страница 47: ...or front wheel Disconnect the connector for front wheel Remove the screw for rear wheel Disconnect the connector for rear wheel Wheel Speed Sensor Removal And Installation Standard clearance between S...

Страница 48: ...P 47 51 ABS ECU Hydraulic Unit Warning I f remove the ABS ECU screws cause to damage the ECU or Hydraulic Unit parts Kymco do not guarantee the parts...

Страница 49: ...P 48 51 1 2 TORQUE 1 Oil bolts 4 35 0N m 3 5kgf m 2 Nut 2 8 0N m 0 8 kgf m NOTE D o n o t d r a i n b r a k e o i l w h e n replacing the new Hydraulic Unit Because brake oil is fully inside...

Страница 50: ...P 49 51 WHEEL SPEED SENSOR INSPECTION Front wheel speed Rear wheel speed sensors Standard 3500 6500...

Страница 51: ...P 50 51 FI Diagnostic Software For PC Version Double click to change the serial port To close this basic display To change language Connect ECU to begin diagnosis Ver 2 18...

Страница 52: ...photo Vehicle running condition signal showing Start to diagnosis Command message Change port ECU version Failure code list Failure item Showing failure part location photo automatically RPM condition...

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