7
. CRANKSHAFT/PISTON/CYLINDER
7-6
VENOX250/250i
Insert each piston ring into the cylinder
bottom.
Measure the piston ring end gap.
Service Limit
: 0.50mm
Measure the piston pin hole I.D.
Service Limit
: 16.012mm replace if over
Measure the piston pin O.D.
Service Limit
: 15.90mm replace if below
Measure the piston O.D.
Service Limit
: 57.80mm replace if below
Measure the piston-to-piston pin clearance.
Service Limit
: 0.01mm replace if over
PISTON INSTALLATION
Piston Ring Installation
First install the third ring side rail onto the
piston and then install the oil ring, side rail,
second ring and the top ring onto the piston.
Apply engine oil to each piston ring.
*
Use the piston head to push each piston
ring into the cylinder.
*
Take measurement at 10mm from the
bottom and 90
q
to the piston pin hole.
x
Be careful not to damage or break the
piston and piston rings.
x
All rings should be installed with the
English markings facing up.
x
After the rings are installed, they
should rotate freely without sticking.
*
Содержание Venox 250
Страница 1: ......
Страница 2: ...SERVICE MANUAL Overseas Sales Division Overseas Service Department...
Страница 24: ...1 GENERAL INFORMATION 1 18 VENOX250 250i Throttle Cable Radiator Ignition Coil...
Страница 26: ...1 GENERAL INFORMATION 1 20 VENOX250 250i Fuse Battery Starter Relay Horn...
Страница 54: ...3 LUBRICATION SYSTEM 3 0 VENOX250 250i 3 LUBRICATION SYSTEM...
Страница 61: ...4 FUEL SYSTEM 4 0 VENOX250 250i VENOX 250 CARB 4...
Страница 71: ...5 ENGINE REMOVAL INSTALLATION 5 0 VENOX250 250i 5 3 5 4 5kg m 0 8 1 2kg m 3 5 4 5kg m 2 4 3 0kg m...
Страница 78: ...6 CYLINDER HEAD VALVES 6 0 VENOX250 250i 6 VENOX 250 1 0 1 4kg m 1 0 1 4kg m...
Страница 79: ...6 CYLINDER HEAD VALVES 6 1 VENOX250 250i VENOX 250 i...
Страница 90: ...7 CRANKSHAFT PISTON CYLINDER 7 0 VENOX250 250i 7 2 4kg m 2 4kg m...
Страница 101: ...8 GENERATOR LEFT CRANK CASE COVER 8 0 VENOX250 250i 8 VENOX 250 0 8 1 2kg 7 5 8 5kg VENOX 250i...
Страница 106: ...9 CLUTCH GEAR SHIFT MECHANISM 9 0 VENOX250 250i 9 0 8 1 2kg 5 5 6 5kg 7 5 8 5kg 1 8 2 5kg...
Страница 115: ...10 TRANSMISSION SYSTEM 10 0 VENOX250 250i 10...
Страница 126: ...10 TRANSMISSION SYSTEM 10 11 VENOX250 250i INSTALLATION The installation sequence is the reverse of removal...
Страница 127: ...11 COOLING SYSTEM 11 0 VENOX250 250i SCHEMATIC DRAWING 0 8 1 2kg m...
Страница 138: ...12 FRONT WHEEL SUSPENSION STEERING 12 0 VENOX250 250i 12 6 0 8 0kg m 2 4 3 0kg m 0 15 0 25kg m 1 7 2 1kg m 6 0 8 0kg m...
Страница 151: ...12 FRONT WHEEL SUSPENSION STEERING 12 13 VENOX250 250i...
Страница 163: ...14 HYDRAULIC BRAKE 14 0 VENOX250 250i 14 2 4 3 0kg 3 0 4 0kg 0 8 1 2kg...
Страница 175: ...15 IGNITION SYSTEM 15 1 VENOX250 250i CDI Battery Ignition Switch Pulser Coil Ignition Coil...
Страница 182: ...16 CHARGING SYSTEM 16 1 VENOX250 250i REG REC Ignition Switch ACG...
Страница 189: ...17 STARTING SYSTEM 17 1 Engine Stop Switch Clutch Diode Neutral Switch Side Stand Switch Starter Motor...
Страница 205: ...19 AFI AUTOMATIC FUELINJECTION 19 1 VENOX250 250i VENOX 250i AFI...
Страница 206: ...19 AFI AUTOMATIC FUELINJECTION 19 2 VENOX250 250i SYSTEM DIAGRAM...
Страница 224: ...19 AFI AUTOMATIC FUELINJECTION 19 20 VENOX250 250i PAGE 05 PAGE 04 PAGE 06 PAGE 03...
Страница 225: ...19 AFI AUTOMATIC FUELINJECTION 19 21 VENOX250 250i PAGE 07 PAGE 08 PAGE 10 PAGE 09...
Страница 243: ...WIRING DIAGRAM VENOX250 250I VENOX 250i...