10
.TRANSMISSION SYSTEM
10-9
VENOX250/250i
Measure each shaft collar I.D./O.D.
Service Limits
:
Main shaft 4th gear collar I.D.22.081mm
replace if over
Main shaft 4th gear collar O.D.24.919mm
replace if below
Main shaft 5th gear collar O.D.24.927mm
replace if below
Countershaft 1st gear collar I.D.20.081mm
replace if over
Countershaft 1st gear collar O.D.22.919mm
replace if below
Countershaft 2nd gear collar O.D.27.919mm
replace if below
Countershaft 3rd gear collar
O.D.27.927mm replace
if below
MAIN SHAFT/COUNTERSHAFT
INSPECTION
Inspect the main shaft and countershaft for
wear or damage.
Measure the main shaft and countershaft
O.D.
Service Limits
:
MAIN SHAFT:
4th gear: 21.962mm replace if below
2nd/3rd/5th gear: 21.962mm replace if
below
COUNTERSHAFT:
1st gear: 24.962mm replace if below
2nd gear: 24.962mm replace if below
3rd/ 4th/ 5th gear: 24.962mm replace if
below
BEARING INSPECTION
Check the main shaft and countershaft
bearings for smooth turning.
Replace the bearings with new ones if they
do not turn smoothly, quietly, or if they fit
loosely in the case.
2nd
1st
3rd/4th/5th
Axial
Play
Radial
Play
4th
Main shaft
2nd/3rd/5th
Countershaft
Содержание Venox 250
Страница 1: ......
Страница 2: ...SERVICE MANUAL Overseas Sales Division Overseas Service Department...
Страница 24: ...1 GENERAL INFORMATION 1 18 VENOX250 250i Throttle Cable Radiator Ignition Coil...
Страница 26: ...1 GENERAL INFORMATION 1 20 VENOX250 250i Fuse Battery Starter Relay Horn...
Страница 54: ...3 LUBRICATION SYSTEM 3 0 VENOX250 250i 3 LUBRICATION SYSTEM...
Страница 61: ...4 FUEL SYSTEM 4 0 VENOX250 250i VENOX 250 CARB 4...
Страница 71: ...5 ENGINE REMOVAL INSTALLATION 5 0 VENOX250 250i 5 3 5 4 5kg m 0 8 1 2kg m 3 5 4 5kg m 2 4 3 0kg m...
Страница 78: ...6 CYLINDER HEAD VALVES 6 0 VENOX250 250i 6 VENOX 250 1 0 1 4kg m 1 0 1 4kg m...
Страница 79: ...6 CYLINDER HEAD VALVES 6 1 VENOX250 250i VENOX 250 i...
Страница 90: ...7 CRANKSHAFT PISTON CYLINDER 7 0 VENOX250 250i 7 2 4kg m 2 4kg m...
Страница 101: ...8 GENERATOR LEFT CRANK CASE COVER 8 0 VENOX250 250i 8 VENOX 250 0 8 1 2kg 7 5 8 5kg VENOX 250i...
Страница 106: ...9 CLUTCH GEAR SHIFT MECHANISM 9 0 VENOX250 250i 9 0 8 1 2kg 5 5 6 5kg 7 5 8 5kg 1 8 2 5kg...
Страница 115: ...10 TRANSMISSION SYSTEM 10 0 VENOX250 250i 10...
Страница 126: ...10 TRANSMISSION SYSTEM 10 11 VENOX250 250i INSTALLATION The installation sequence is the reverse of removal...
Страница 127: ...11 COOLING SYSTEM 11 0 VENOX250 250i SCHEMATIC DRAWING 0 8 1 2kg m...
Страница 138: ...12 FRONT WHEEL SUSPENSION STEERING 12 0 VENOX250 250i 12 6 0 8 0kg m 2 4 3 0kg m 0 15 0 25kg m 1 7 2 1kg m 6 0 8 0kg m...
Страница 151: ...12 FRONT WHEEL SUSPENSION STEERING 12 13 VENOX250 250i...
Страница 163: ...14 HYDRAULIC BRAKE 14 0 VENOX250 250i 14 2 4 3 0kg 3 0 4 0kg 0 8 1 2kg...
Страница 175: ...15 IGNITION SYSTEM 15 1 VENOX250 250i CDI Battery Ignition Switch Pulser Coil Ignition Coil...
Страница 182: ...16 CHARGING SYSTEM 16 1 VENOX250 250i REG REC Ignition Switch ACG...
Страница 189: ...17 STARTING SYSTEM 17 1 Engine Stop Switch Clutch Diode Neutral Switch Side Stand Switch Starter Motor...
Страница 205: ...19 AFI AUTOMATIC FUELINJECTION 19 1 VENOX250 250i VENOX 250i AFI...
Страница 206: ...19 AFI AUTOMATIC FUELINJECTION 19 2 VENOX250 250i SYSTEM DIAGRAM...
Страница 224: ...19 AFI AUTOMATIC FUELINJECTION 19 20 VENOX250 250i PAGE 05 PAGE 04 PAGE 06 PAGE 03...
Страница 225: ...19 AFI AUTOMATIC FUELINJECTION 19 21 VENOX250 250i PAGE 07 PAGE 08 PAGE 10 PAGE 09...
Страница 243: ...WIRING DIAGRAM VENOX250 250I VENOX 250i...