6. CYLINDER HEAD/ VALVE
DT X360
6-3
2.
SERVICE INFORMATION
2.1.
GENERAL INSTRUCTIONS
The cylinder head can be serviced with the engine installed in the frame. Coolant in the
radiator and water jacket must be drained first.
When assembling, apply molybdenum disulfide grease or engine oil to the valve guide
movable parts and valve arm sliding surfaces for initial lubrication.
The valve rocker arms are lubricated by engine oil through the cylinder head engine oil
passages. Clean and unclog the oil passages before assembling the cylinder head.
After disassembly, clean the removed parts and dry them with compressed air before
inspection.
After removal, mark and arrange the removed parts in order. When assembling, install
them in the reverse order of removal.
2.2.
SPECIFICATIONS
Unit: mm
Item
Standard
Service Limit
Valve clearance (cold)
IN
0.1
EX
0.1
Cylinder head compression pressure
12
±
2 kgf-cm2
Camshaft cam height
IN
34.2987
33.89
EX
34.1721
33.77
Valve rocker arm I.D.
IN
10.0~10.015
10.10
EX
10.0~10.015
10.10
Valve rocker arm shaft O.D.
IN
9.972~9.987
9.91
EX
9.972~9.987
9.91
Valve seat width
IN
1.2
2.0
EX
1.2
2.0
Valve stem O.D.
IN
4.975~4.990
4.90
EX
4.955~4.970
4.90
Valve guide I.D.
IN
5.00~5.012
5.30
EX
5.00~5.012
5.30
Valve stem-to-guide clearance
IN
0.010~0.037
0.08
EX
0.030~0.057
0.10
Содержание AHG5
Страница 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Страница 7: ...1 Quick Reference 1 6 4 2 Engine...
Страница 8: ...1 Quick Reference 1 7 4 3 Frame...
Страница 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Страница 15: ...1 Quick Reference 1 14...
Страница 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Страница 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Страница 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Страница 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Страница 20: ...2 External components Exhaust pipe 2 0 2...
Страница 21: ...2 External components Exhaust pipe 2 1...
Страница 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Страница 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Страница 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Страница 86: ...6 CYLINDER HEAD VALVE DT X360 6 15 Inspect the camshaft bearing journals for scoring or scratches...
Страница 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Страница 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Страница 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Страница 133: ...8 DRIVE DRIVEN PULLEYS DT X360 8 7 Remove the belt case cover and gasket Remove the two dowel pins...
Страница 153: ...8 DRIVE DRIVEN PULLEYS DT X360 8 27 Lubricate the bearings in the right face of the driven pulley with grease...
Страница 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Страница 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Страница 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Страница 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Страница 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Страница 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Страница 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Страница 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Страница 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Страница 304: ...17 IGNITION SYSTEM DT X360 17 2 1 Ignition System Layout Rollover sensor ECU Ignition switch Ignition coil CPS...
Страница 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Страница 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Страница 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Страница 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Страница 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...
Страница 351: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 16...