4. Engine
XCITING 400i/XCITING S 400
Engine
This chapter covers the location and servicing of the engine components for the
KYMCO Xciting 400i and Xciting S 400.
• Engine Removal ....................................................4-4~4-12
• Cylinder Head Cover ...........................................4-13~4-17
• Camshaft.............................................................4-18~4-32
• Valves .................................................................4-33~4-44
• Cylinder and Piston .............................................4-45~4-61
• Generator ............................................................4-62~4-82
• Oil Pump .............................................................4-83~4-89
• Crankcase .........................................................4-90~4-102
• Camshaft.........................................................4-103~4-106
• Engine Installation...........................................4-107~4-115
GENERAL INSTRUCTIONS
Lubrication System
The maintenance of lubrication system can be performed with the engine installed in the
frame. Use care when removing and installing the oil pump not to allow dust and foreign
matters to enter the engine and oil line.
Do not attempt to disassemble the oil pump. The oil pump must be replaced as a set
when it reaches its service limit.
After the oil pump is installed, check each part for oil leaks.
TROUBLESHOOTING
Oil level too low
1. Natural oil consumption
2. Oil leaks
3. Worn or poorly installed piston rings
4. Worn valve guide or seal
4‐1
Содержание ADG5
Страница 12: ...1 Quick Reference XCITING S 400 1 12 Torque Engine Specifications...
Страница 13: ...1 Quick Reference XCITING S 400 1 13 Torque Frame Specifications...
Страница 16: ...1 Quick Reference XCITING S 400 1 16 General Troubleshooting...
Страница 17: ...1 Quick Reference XCITING S 400 1 17...
Страница 18: ...1 Quick Reference XCITING S 400 1 18...
Страница 19: ...1 Quick Reference XCITING S 400 1 19...
Страница 20: ...1 Quick Reference XCITING S 400 1 20 VIN and Engine Number Location...
Страница 23: ...2 Periodic Maintenance XCITING S 400 9 3...
Страница 72: ...3 External Components XCITING S 400 Heat Shield Removal Remove bolts and remove the heat shields 3 16...
Страница 103: ...XCITING 400i 3 Engine Camshaft Inspect the camshaft sprocket for worn teeth or other signs of wear or damage 3 25...
Страница 114: ...3 Engine Valves XCITING 400i Remove the spring retainer Remove the valve springs 3 36...
Страница 143: ...3 Engine Generator XCITING 400i Remove the generator cover gasket Remove the two dowel pins 3 65...
Страница 208: ...5 Cooling System XCITING S 400 Jump a 12 volt battery to the fan connector and make sure the radiator fan operates 5 15...
Страница 243: ...6 Fuel System XCITING S 400 6 30 Removal Throttle Cables Free the throttle cables from the throttle drum...
Страница 329: ...9 Electrical Systems XCITING S 400 9 29 Check the circuit with the wire...
Страница 336: ...9 Electrical Systems XCITING S 400 9 36 Meter Instrument Remove couplers Check the wiring diagram to inspect circuit...
Страница 340: ...10 Brake System XCITING S 400 Diagram 10 3...
Страница 362: ...10 Brake System XCITING S 400 Pre diagnosis Inspection Chart 1 10 25...
Страница 363: ...10 Brake System XCITING S 400 Pre diagnosis Inspection Chart 2 10 26...