Kval Commander III, Руководство по обслуживанию

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Commander III System
Clean, Clean, Clean! .............................................................................3-4
600 Cycle Maintenance Steps ................................................. 3-5
Check Air Gauges and Inspect Water Traps ........................................3-5
Inspect Tooling ......................................................................................3-5
Empty Dust Collection Units .................................................................3-6
3,000 Cycle Maintenance Steps .............................................. 3-7
Inspect Feed Belts (If Applicable) .........................................................3-7
Inspect all Photo Eyes ..........................................................................3-7
Inspect Limit Switches ..........................................................................3-7
Inspect Airlines .....................................................................................3-8
Refill Lubricators (If Applicable) ............................................................3-8
Grease Ball Screw Bearings .................................................................3-9
Clean Bearing Shafts ............................................................................3-9
12,000 Cycle Maintenance Steps ............................................ 3-10
Inspect Chains for Proper Tension ......................................................3-10
Inspect Air Cylinders ...........................................................................3-10
Inspect Hydraulic Lines .......................................................................3-10
Inspect Ball Rail Shafts and Ball Screws ............................................3-11
Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts .........3-11
72,000 Cycle Maintenance Steps ............................................ 3-12
Inspect Nuts and Bolts ........................................................................3-12
Check Door Feeding Transition ..........................................................3-12
Electrical .............................................................................................3-12
Computer Backup ...............................................................................3-13
Wash Filter and Lubricator Bowls .......................................................3-13
Maintenance NO-GOES .......................................................... 3-14
Lubrication Schedule ............................................................... 3-15
Typical Lucubration Kit ........................................................................3-15
Lubrication Requirements ........................................................ 3-16
Pillow Block Bearing Housings ...........................................................3-16
Flange Bearing Housings ...................................................................3-17
Ball Rail Bearing .................................................................................3-17
About Taper Bearings .........................................................................3-18
Tapered Bearing Housings .................................................................3-18
Ball Screw Nut ....................................................................................3-19
Ball Screw Drive Assembly .................................................................3-19
Pulley and Idler Shafts ........................................................................3-20
Sample of Grease Locations for the Machine .......................... 3-21
Front Section Servo Assemblies .........................................................3-24
Grease Locations Cutter Head ................................................ 3-25