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Section 7: Troubleshooting 

AP-SD96 Silage Defacer 350-270MK

9/3/19

27

Table of Contents

Troubleshooting Chart

Problem

Cause

Solution

Rotor stalling.

Too deep of cut in a single pass.

Aim to remove no more than 1"- 3" of material per pass.

Chain tension has decreased.

Increase tension. See “Checking & Adjusting Rotor Chain 
Tension” on page 13.

Poor performance.

Chain tension has decreased.

Increase tension. See “Checking & Adjusting Rotor Chain 
Tension” on page 13.

Damaged tines from ground contact.

Repair or order only genuine OEM replacement rotor.

Rotor bearings lacking lubricant.

Lubricate bearings immediately and then every 10 hours of 
use thereafter.

Rotor chain lacking lubricant.

Thoroughly lubricate rotor chain with chain lubricant.

Rotor will not turn.

Damaged sprocket.

Order and replace only with genuine OEM sprocket.

Hydraulic motor failure.

Repair or order only genuine OEM replacement motor.

Broken or damaged rotor chain.

Order and replace only with genuine OEM rotor chain.

Excessive rotor noise.

Rotor bearings lacking lubricant.

Lubricate bearings immediately and then every 10 hours of 
use thereafter.

Rotor chain lacking lubricant.

Thoroughly lubricate rotor chain with chain lubricant.

Worn rotor bearings.

Inspect both rotor bearings. Replace as needed only with 
genuine OEM rotor bearings.

Bent rotor

Replace component only with genuine OEM rotor.

Loose rotor chain.

Idler sprocket, idler spacer and 
corresponding hardware are loose.

Adjust and tighten idler sprocket and idler spacer. See 
“Checking & Adjusting Rotor Chain Tension” on page 13.

Damaged or worn idler sprocket, idler 
spacer, or rotor chain. 

Inspect then order needed component. Replace only with 
genuine OEM replacement parts.

Damaged or worn idler sprocket bolt
and/or nut.

High oil temperature

Hydraulic lines obstructed by 
contaminants.

Relieve hydraulic pressure and allow to cool. Check for 
obstruction. Replace hydraulic line if needed using only 
genuine OEM replacement parts.

Low hydraulic fluid level.

Refer to the Operator’s Manual for your power machine.

Overloaded hydraulic system.

Reduce the amount of feed material being removed per pass. 

Improper hook-up of hydraulic 
couplers.

Disconnect couplers, check to see they are clean and free of 
obstructions and contaminants, then properly reconnect 
them.

Improper hook-up to 
quick attach hitch or 
Euro hitch.

Obstruction within the attachment’s 
top hitch hooks.

Using a flashlight, check for and clear any obstructions 
preventing proper hook-up to hitch.

Damaged hitch.

Order and replace only with genuine OEM quick attach hitch 
or Euro hitch.

Damaged hitch plate on power 
machine.

Refer to your power machine’s Operator’s Manual. 

Section 7: Troubleshooting

Содержание AP-SD96

Страница 1: ...French Language please see your Kubota dealer Read the Operator s Manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Silage Defacer AP SD96 350 270MK Operator s Manual Printed 9 2 19 72138 Shown with Quick Attach hitch ...

Страница 2: ...the weights and measurements are no longer accurate for your machine Update the record by adding the machine weight and measurements provided in the Specifications Capacities Section of this manual with the Option s weight and measurements Dealer Contact Information Model Number Serial Number Machine Height Machine Length Machine Width Machine Weight Delivery Date First Operation Accessories Name ...

Страница 3: ...afety Alert Symbol 1 Safety Labels 6 Introduction 8 Application 8 Using This Manual 8 Owner Assistance 8 Section 1 Optional Equipment Set up 9 Skid Steer Tractor Requirements 9 Torque Requirements 9 Before You Start 9 Power Machine Shutdown Procedure 9 Hitch Assembly Options 10 Skid Loader Hose Kit Assembly 11 Tractor Loader Hose Kit Assembly 12 Section 2 Adjustments 13 Checking Adjusting Rotor Ch...

Страница 4: ... the appropriate App on your smart phone open the App point your phone on the QR code and take a picture Dealer QR Locator The QR code on the left will link you to available dealers for Kubota products Refer to Parts Manual QR Locator on this page for detailed instructions Table of Contents 9 3 19 AP SD96 Silage Defacer 350 270MK See previous page for Table of Contents ...

Страница 5: ...d secure attachment against falling with support blocks Look for the Safety Alert Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken When you see this symbol be alert and carefully read the message that follows it In addition to design and configuration of equipment hazard control and accident prevention are de...

Страница 6: ...quipment It can settle suddenly leak down or be lowered accidentally If it is necessary to work under the equipment securely support it with stands or suitable blocking beforehand Use properly grounded electrical outlets and tools Use correct tools and equipment for the job that are in good condition Allow equipment to cool before working on it Disconnect battery ground cable before servicing or a...

Страница 7: ... suitable hearing protection such as earmuffs or earplugs Operating equipment safely requires the operator s full attention Avoid wearing headphones while operating equipment Keep Riders Off Machinery Never carry riders on the power machine or attachment Riders obstruct operator s view and interfere with the control of the power machine Riders can be struck by objects or thrown from the equipment ...

Страница 8: ...lica can produce dust containing crystalline silica particles This dust can cause serious injury to the lungs silicosis There are guidelines which should be followed if crystalline silica quartz is present in the dust Be aware of and follow OSHA or other local State or Federal guidelines for exposure to airborne crystalline silica Know the work operations where exposure to crystalline silica may o...

Страница 9: ...Important Safety Information 9 3 19 5 This page left blank intentionally ...

Страница 10: ...els to be affixed to the replaced component as 72155 72156 72157 specified by Kubota When ordering new components make sure the correct safety labels are included in the request 4 Refer to this section for proper label placement To install new labels a Clean surface area where label is to be placed b Spray soapy water onto the cleaned area c Peel backing from label and press label firmly onto the ...

Страница 11: ...s 72158 72159 72160 848 747C WARNING High Pressure Fluid Hazard 1 Place Located on the left top side of frame 838 107C WARNING Thrown Object Hazard 3 Places Located on the front and back side of frame tube 818 543C DANGER Guard Missing 1 Place Located inside gear housing of left frame arm ...

Страница 12: ...nce and safe operating practices will help you get years of satisfactory use from this product Application The Silage Defacer is designed and built by Kubota by Land Pride This attachment efficiently loosens and breaks apart tightly packed or frozen silage and other feeds while leaving the face of the bunker evenly groomed minimizing spoilage Additional design features include curved tines welded ...

Страница 13: ...will aid in the assembly and setup of your attachment Go through the Assembly Checklist on this page before assembling the Silage Defacer Speed up your assembly task and make the job safer by having all needed parts and equipment readily at hand Section 1 Optional Equipment Set up Power Machine Shutdown Procedure The following are basic power machine shutdown procedures Follow these procedures and...

Страница 14: ...r machine lift hitch frame 1A or 1B and align mounting plates 7 to mounting plates 8 on rotor frame 2 a If using a hoist use a minimum of three lifting straps to secure frame at locations shown in Figure 1 1 b If using a power machine and loader equipped with a quick attach hitch plate to lift hitch frame 1A refer to Hook up to Quick Attach Hitch on page 16 for proper hook up c If using a power ma...

Страница 15: ...12 hose clamp brackets 13 and all hardware items 9 10 11 from welded hex bolts 7 found on the left side of hitch frame 14 Keep removed hardware close by 5 Route hydraulic hoses 1 2 from hydraulic motor 3 to the welded hex bolt 7 closest to hydraulic motor 3 6 Place hydraulic hose 1 above hex bolt 7 and hydraulic hose 2 below hex bolt 7 7 Secure hydraulic hoses 1 2 by fastening hose clamp bracket 1...

Страница 16: ...hardware close by 5 Route hydraulic hoses 1 2 from hydraulic motor 3 to the welded hex bolt 7 closest to hydraulic motor 3 6 Place hydraulic hose 1 above hex bolt 7 and hydraulic hose 2 below hex bolt 7 7 Secure hydraulic hoses 1 2 by fastening hose clamp bracket 13 lock washer 10 and hex nut 11 to hex bolt 7 Tighten hex nut 11 to the correct torque Refer to Section 8 Torque Values Chart on page 2...

Страница 17: ...ng condition while operating the attachment Refer to Figure 2 1 1 Shut down the power machine before dismounting by following the Power Machine Shutdown Procedure on page 9 2 With attachment resting on the ground operate the hydraulic control levers to release all hydraulic system pressure from loader arm lift cylinders and hitch tilt cylinders 3 Disconnect hydraulic hose couplers from power machi...

Страница 18: ...hydraulics is off Do not let children play on or around the attachment including when stored Children and or attachment can fall WARNING To avoid serious injury or death Allow only persons to operate this attachment who have fully read and comprehended this manual who are properly trained to operate the attachment safely and who are age 16 or older Serious injury or death can result from the failu...

Страница 19: ...f valve for a pressure rating higher than what is recommended by the skid steer manufacturer Make sure hydraulic hoses are properly routed without twists to prevent becoming stretched pinched or kinked A damaged hydraulic hose can burst and leak hydraulic fluid Hydraulic fluid and components that the fluid flows through such as couplers hoses hydraulic lines fittings and motor become hot from use ...

Страница 20: ...to and used with skid steers track loaders and tractor front loaders equipped with a universal quick attach hitch that meets SAE standards 2 Check hitch plates for structural cracks as well as bent or deformed components 3 Carefully and slowly drive up to the attachment hitch plates 6 Ensure the loader s quick attach hitch is aligned and parallel with the attachment s top hitch hook bars 4 4 Tilt ...

Страница 21: ...nually pull lock handle on loader s Euro hitch plate until lock pins are fully back and ready for hook up 4 Carefully drive up to the attachment hitch plates 5 until mounting bar on loader s Euro hitch plate is aligned and positioned under hitch plate hooks 4 It may be necessary to tilt top of loader s Euro hitch plate forward 5 Raise loader s Euro hitch plate up until mounting bar is completely c...

Страница 22: ...on the power machine IMPORTANT Make sure coupler fittings on the hydraulic hoses and power machine are clean before connecting them together SVL Hose Stay Kit S6689 37394 Tractor Loader Hose Kit Hook up Refer to Figure 3 5 1 Shutdown the tractor before dismounting by following the Power Machine Shutdown Procedure on page 9 2 Ensure both hydraulic hoses are routed through the formed D ring 3 3 Conf...

Страница 23: ...p with attachment make sure rear visibility is appropriate for the attachment Backup camera or mirror is recommended Maintain cleanliness of lens or mirror 3 Ensure chain guard 1 is properly secured to the rotor frame s left arm 6 and is in good working condition See Figure 3 6 a Confirm the chain guard is secured with two 3 8 x 1 bolts 5 two 3 8 lock washers 4 and two 3 8 locknuts 3 b Correct ins...

Страница 24: ...ate hydraulic control levers on power machine to release all hydraulic system pressure to loader arm lift cylinders and hitch tilt cylinder 4 Dismount power machine and disconnect hydraulic hose couplers 1 2 Hang the hydraulic hoses over top of attachment ensuring they don t make contact with the ground 5 Pull front loader lock handles up to remove pins from bottom slots 5 of hitch plates 6 6 Star...

Страница 25: ...se all hydraulic system pressure to loader arm lift cylinders and hitch tilt cylinder 4 Dismount power machine and disconnect hydraulic hose couplers 1 2 Hang the hydraulic hoses over top of attachment ensuring they don t make contact with the ground 5 If loader s Euro hitch plate does not have a lock handle lock pins should auto release If equipped with a lock handle manually move lock handle on ...

Страница 26: ...tions They can weaken the integrity and impair the safety function performance and life of the attachment Replace parts only with genuine OEM parts Backup alarm must be in good working order to warn others Use a backup camera or rear view mirror that is in good condition to help see undesirable situations behind the unit Drive at a slower speed to compensate for blind spots Long Term Storage Clean...

Страница 27: ...brication Multi Purpose Grease Quantity Add grease until grease begins to emerge 72603 72604 72769 10 Hours 50 Hrs Multi purpose spray lube Multi purpose grease lube Multi purpose oil lube Intervals in hours at which lubrication is required Lubrication Legend Rotor Chain Type of Lubrication Multi Purpose Spray Lube Quantity Coat all chain links thoroughly before storing for long periods Seasonally...

Страница 28: ...bs 140 kg Frame construction Rotor frame 4 x 4 10 2 cm x 10 2 cm tubing Hitch frame 3 x 3 7 6 cm x 7 6 cm tubing Overall machine width 8 4 2 54 m Working width 8 2 44 m Rotor construction 4 x 90 10 2 cm x 2 29 m round tubing with 45 tines welded in a spiral orientation Rotor diameter with tines 17 43 2 cm Tine length 6 1 2 16 5 cm Tine thickness 3 8 10 mm Drive system Enclosed drive system Hydraul...

Страница 29: ...e Defacer 350 270MK 9 3 19 25 Table of Contents AP SD96 with Quick Attach Hitch AP SD96 with Euro Hitch 8 4 2 54m 8 4 2 54m 4 5 1 35m 4 1 1 24m 7 7 2 31m 7 9 2 36m 5 3 1 60m 5 6 1 68m 2 5 0 74m 2 5 0 74m 2 2 0 66m 2 1 0 64m 72607 72606 8 2 44m 8 2 44m ...

Страница 30: ...ws the Silage Defacer to be paired with tractors equipped with compatible front loaders Frame design Provides adequate and beneficial visibility to the operator 90 rotor Provides end user with efficient defacing capabilities Rotor s spiral tooth design Helps keep the unit in contact with the face of the material Leaves the face of the bunker or pit evenly groomed minimizing the spoilage of feed 6 ...

Страница 31: ...arings Replace as needed only with genuine OEM rotor bearings Bent rotor Replace component only with genuine OEM rotor Loose rotor chain Idler sprocket idler spacer and corresponding hardware are loose Adjust and tighten idler sprocket and idler spacer See Checking Adjusting Rotor Chain Tension on page 13 Damaged or worn idler sprocket idler spacer or rotor chain Inspect then order needed componen...

Страница 32: ... 145 105 225 165 315 230 5 8 11 130 97 205 150 285 210 M16 X 1 5 155 115 240 180 335 245 5 8 18 150 110 230 170 325 240 M18 X 2 5 195 145 310 230 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14 250 185 640 475 905 670 M24 X 3 480 355 760 5...

Страница 33: ...Section 8 Torque Values Chart AP SD96 Silage Defacer 350 270MK 9 3 19 29 Table of Contents This page left blank intentionally ...

Страница 34: ...d Misuse also specifically includes failure to properly maintain oil levels grease points and driveline shafts Claims under this Warranty should be made to the dealer which originally sold the product and all warranty adjustments must be made through an authorized Kubota dealer Kubota reserves the right to make changes in materials or design of the product at any time without notice This Warranty ...

Страница 35: ...ations and warranties whether express or implied including but not limited to warranties of merchantability and fitness for a particular purpose and Kubota shall not be liable for any damages whether compensatory direct indirect incidental special or consequential arising out of or in connection with the use of this publication or in the information therein The Product s described in this Publicat...

Страница 36: ...ision Telephone 1175 S Guild Ave Lodi CA 95240 209 334 9910 Central Division Telephone 14855 FAA Blvd Fort Worth TX 76155 817 571 0900 Northern Division Telephone 6300 at One Kubota Way Groveport OH 43125 614 835 1100 Southeast Division Telephone 1025 Northbrook Parkway Suwanee GA 30024 770 995 8855 ...

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