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Serial No. 10615

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Содержание 10615

Страница 1: ...OPERATOR S MANUAL UBOTA GRASSCATCHER MODEL GCK54 GR 1BDAHAFAP0010 READ AND SAVE THIS MANUAL Serial No 10615 ...

Страница 2: ...ST Hydrostatic Transmission LH Left Hand Standing in the direction of travel mls Meters per second PTa Power Take Off RH Right Hand Standing in the direction of travel RaPS Roll Over Protectives Structure rpm Revolutions per minute rls Revolutions per second SAE Society of Automotive Engineers 2WD Two Wheel Drive 4WD Four Wheel Drive ...

Страница 3: ... and dealers will have the most up to date information Please do not hesitate to consult them A SAFETY FIRST This symbol the industry s IISafety Alert Symbol is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to ass...

Страница 4: ...lation 9 Chute installation 11 ADJUSTING THE MOWER 11 OPERATION 12 Pre START 12 MOWiNG 12 GENERAL BAGGING INFORMATION 13 CLEANING PLUGGED CHUTE AND BLOWER 14 REMOVING THE GRASS CATCHER FOR SIDE DISCHARGE MOWER 15 MAINTENANCE 16 MAINTENANCE CHECK LIST 16 CHECKING BLOWER HOUSING AND IMPELLER 17 REPLACING IMPELLER 17 CHECKING GRASS BAG 17 REPLACING GRASS BAG 17 INSTALLING CLOTH BAG TO BAG FRAME 18 CH...

Страница 5: ...red labels 6 Make sure the machine is counterweighted as recommended by this manual Weights provide the necessary balance to prevent tip over or loss of traction or steering Working area 1 Thoroughly inspect the area where the mower and the grass catcher are to be used Remove all stones sticks wires bones and other objects that could be thrown at high speed 2 Keep the area of operation clear of al...

Страница 6: ...y before storage Dry grass and leaves around the engine and the muffler may ignite 3 Moisture content in most grasses can damage the mower and the grass catcher if these components are not properly cleaned after use Also dry grass and leaves left in the container can be a fire hazard Always make sure the container and the duct are clean and completely empty before storage 4 The cloth grass bags ar...

Страница 7: ...ponents properly Installed 1BDABCEAP001 0 3 Part No K6045 4173 1 1BDABCEAP0030 4 Part No K6045 5561 1 Sign imprinted in the cloth on the rear of the grass bag ACAUTION TO AVOID PERSONAL INJURY BAG IS SUBJUCT TO WEAR AND DETERIORATION CHECK IT FREQUENTLY REPLACE WHEN NECESSARY USE A BAG SUPPLIED BY KUBOTA 1BDABCEAP0040 1BDAHAFAPOO2A 1BDAHAFAP003A SAFE OPERATION 3 ...

Страница 8: ...soft cloth 3 Replace damaged or missing danger warning and caution labels with new labels from your local KUBOTA Dealer 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attached in the same location s as the replaced component 5 Mount new danger warning and caution labels by applying on a clean dry surface and pressing any bubb...

Страница 9: ...nce from your new grass catcher and wants to help you get the most value from it When in need of parts or major service be sure to see your KUBOTA Dealer When in need of parts be prepared to give your dealer the grass catcher serial number Locate the serial numbers now and record them in the space provided Type Serial No Grass catcher Date of Purchase Name of dealer To be filled in by the purchase...

Страница 10: ... Container PIN insert type Weight Blower container weight 68 kg 150 Ibs Total collection capacity 12 bushels 3 grass bags and lid Impeller 6 blade 13 5 diameter Impeller speed 4140 rpm I 3525 rpm Overall unit length with grass bags 2573 mm 101 3 in Overall unit width with grass bags 1615 mm 63 6 in I 1765 mm 69 5 in ...

Страница 11: ...GRASS CATCHER TERMINOLOGY GCK54 GR 1BDAHAFAP002B 1 Chute band 2 Frame 3 Grass bag 4 Chute 5 Blower cover 6 Blower 7 Impeller 8 Lid 9 Window 10 Drive cover 11 Mower deck 12 Hook band INTRODUCTION 3 ...

Страница 12: ...Before mounting the grass catcher adjust the cutting height control dial to the 1 inch position 1 Dial 2 Remove the discharge deflector and the right belt shield from the mower deck 1BDAHAFAP006A 1 Discharge deflector 2 Right belt shield 3 Remove the right lift link and remove the mower belt from the mower tension pulley 1 Right lift link 1 Mower belt 2 Mower tension pulley 4 Remove the right mowe...

Страница 13: ... the mower tension pulley and install the right lift link 1 Mower belt 2 Mower tension pulley SETTING UP INSTRUCTIONS 5 NOTE The right lift link must be set in the upper hole 1 Right lift link 7 Install the belt cover 1 with the original M8 flange bolt a and the original sems nut as shown in the figure and reinstall the original M8 flange bolt b 1 Belt cover 1 2 Sems nut a M8 flange bolt b M8 flan...

Страница 14: ...Before mounting the grass catcher adjust the cutting height control dial to the 1 inch position 1 Dial 2 Remove the discharge deflector and the right belt shield from the mower deck 1BDAHAFAP006A 1 Discharge deflector 2 Right belt shield 3 Remove the right lift link and remove the mower belt from the mower tension pulley 1 Right lift link 1 Mower belt 2 Mower tension pulley 4 Remove the right mowe...

Страница 15: ... the mower tension pulley and install the right lift link 1 Mower belt 2 Mower tension pulley SETTING UP INSTRUCTIONS 5 NOTE The right lift link must be set in the upper hole 1 Right lift link 7 Install the belt cover 1 with the original M8 flange bolt a and the original sems nut as shown in the figure and reinstall the original M8 flange bolt b 1 Belt cover 1 2 Sems nut a MB flange bolt b MB flan...

Страница 16: ...M10 1 25 x 30 bolts the plain washers and the nuts NOTE DO NOT tighten blower bracket fasteners until the blower assembly is installed 1BDAHAFAP012A 1 Blower bracket 2 M10 bolt 3 Plain washer 4 Nut 2 Install the blower assembly by inserting the mounting pin into the tube at the rear of the mower deck Pivot the blower until the front tube hole corresponds to the mower bracket hole 1 Blower assembly...

Страница 17: ...e belt 2 Drive pulley 3 Link arm NOTE A Install A Counterclockwise Make sure the bolts are tighten securely to fix the blower bracket SETTING UP INSTRUCTIONS 7 NOTE Make sure the link arm is locked securely as illustrated 1BDAHAFAP016A 1 Link arm 4 Raise the front of the blower until the blower assembly is level and torque all loose blower bracket fasteners Rear frame installation 1 Remove the rea...

Страница 18: ... Sems bolt 3 Install the rear support frame to the rear support stay with the pin the plain washer and the snap pin 1BDAHAFAP018A 1 Rear support frame 2 Pin 3 Plain washer 4 Snap pin 4 Tighten the bolt until the rear support frame is fixed and lock it with the nut 1BDAHAFAP018C 1 Bolt 2 Lock nut ...

Страница 19: ...t Make sure that the directions of 4 and 5 are right SETTING UP INSTRUCTIONS 9 Lid assembly and grass bag installation 1 Install the lid to the support frame with the rue ring cotter pins and the plain washers as shown in the figure 1BDAHAFAP020A 1 Lid 2 Rue ring cotter pin 3 Plain washer 2 Open the lid and fix it by inserting the J pin to bracket hole 1BDAHAFAP022A 1 Lid 2 J pin 3 Bracket ...

Страница 20: ...AFAP023A 1 Grass bag NOTE Insert the front hanger of the grass bag to the groove of the frame 1 Front hanger 2 Groove 4 Before closing the lid remove J pin from the bracket hole 1BDAHAFAP022B 1 Lid 2 J pin 3 Bracket 5 Fasten both hook bands to hold the lid closed 1 Hook band ...

Страница 21: ...hat the chute inserts the blower case securely o 0 1 Chute 2 Chute inlet of the lid 3 Blower case end 1BDABCEAP018B 4 Blower protector 5 Chute band 6 Screw SETTING UP INSTRUCTIONS 11 After mounting the grass catcher check the mower level If necessary adjust the mower level and the anti scalp rollers ADJUSTING THE MOWER Refer to GR2000 and GR2100 operator s manual See MOWER DECK LEVEL in ADJUSTMENT...

Страница 22: ...gine Open the lid and fix it by inserting J pin to the bracket hole Remove the grass bags by lifting up the rear of the grass bag and then unhooking the front hanger Empty the grass bags by inverting them 1BDAHAFAP022A 1 Lid 2 J pin 3 Bracket 4 Grass bag y 1BDAHAFAP025A 1 Front hanger 3 Reinstall the grass bags Line with plastic bags if desired NOTE Plastic lawn and leaf bags 33 gallon size can be...

Страница 23: ...oid chute plugging 4 NEVER mow with the mower raised in the transport position When transporting the mower and the grass catcher make sure the grass bags are empty and ALWAYS disengage the machine PTO 5 Mow across slopes not up and down Avoid all grass catcher operation on steep slopes 6 Stay alert for holes or humps that could effect stability of the machine mower grass catcher 7 Thoroughly clean...

Страница 24: ...crew driver a a 1BDABCEAP023D 1 Chute band 2 Screw 2 Removing of the blower Loosen the belt tension by turning the link arm clockwise and remove the belt from the drive pulley 1BDAHAFAP026A 1 Link arm 2 Drive belt 3 Drive pulley A Clockwise Remove the front blower pin Pivot the blower back and pull up the blower upward 1BDAHAFAP014B 1 Front blower pin 2 Blower assembly A Remove B Pivot back 3 Dump...

Страница 25: ...nt blower pin Pivot the blower back and pull it out upward See Blower installation in SETTING UP INSTRUCTIONS section CLEANING PLUGGED CHUTE AND BLOWER in OPERATION section 5 Install the discharge deflector using the pivot pin the spring and the cotter pin 6 Change the drive belt cover for the grass catcher to the original mower belt shield 1BDAHAFAP006A 1 Discharge deflector 2 Right belt shield O...

Страница 26: ... death Stop the engine and remove the key NO Used hours Change or check every interval Check point Daily check 50 Hrs 100 Hrs 1 Blower housing 0 Impeller 0 2 Grass bag 0 3 Chute 0 4 Belt Drive 0 0 every 50 Hrs Belt Blower 0 0 every 50 Hrs 5 Rear frame area 0 Reference page 17 17 18 18 18 ...

Страница 27: ...ler bolt 4 Install a new impeller with an impeller washer a spring washer and an impeller bolt IMPORTANT Tighten the impeller bolt securely Tightening torque 77 5 to 90 2 N m 57 2 to 66 5 ft Ibs 1BDABCEAP040A 1 Impeller 2 Impeller washer 3 Impeller bolt 4 Spring washer MAINTENANCE 17 5 To assemble the blower reverse the above procedure CHECKING GRASS BAG Check the grass bag frequently for tears an...

Страница 28: ...to the front hanger of the frame NOTE Make sure that the caution signs are on the opposite side of the front hanger as illustrated 1BDABCEAP033A 1 Label 2 Front hanger CHECKING CHUTE Check chute frequently for tears and holes and replace a damaged chute REPLACING BELT DRIVE BELT To remove the drive belt loosen the tension by turning the link arm clockwise To install the drive belt reverse the abov...

Страница 29: ...hey do not get scratched Wash grass built up from the inside of the cover the net and the chute with a soft bristled brush A WARNING To avoid personal injury or death All blower cleaning or service must be performed with the blower removed from the mower 3 The blower should be cleaned every time grass builds up This should be accomplished daily if the grass mowed were unusually lush or wet 4 Follo...

Страница 30: ...h accompany them however are unified by one central commitment KUBOTA makes products which taken on a national scale are basic necessities Products which are indispensable Products which are intended to help individuals and nations fulfill the potential inherent in their environment KUBOTA is the Basic Necessities Giant This potential includes water supply food from the soil and from the sea indus...

Страница 31: ...H Senefelder Str 3 5 63110 Rodgau INieder Roden Germany Telephone 49 6106 873 0 U K KUBOTA U K LTD Dormer Road Thame Oxfordshire OX9 3UN U K Telephone 44 1844 214 500 Spain KUBOTA SERVICIOS ESPANA S A Australia Ctra Del Barrio de la Fortuna sin Cuatro Vientos 28044 Madrid Spain Telephone 34 91 508 6442 KUBOTA TRACTOR AUSTRALIA PTY LTD 100 Keilor Park Drive Tullamarine Victoria 3043 Australia Telep...

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