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05-E3B SERIES,

05-E3BG SERIES

WORKSHOP MANUAL

DIESEL ENGINE

KiSC issued 12, 2007 A

Содержание 05-E3B Series

Страница 1: ...05 E3B SERIES 05 E3BG SERIES WORKSHOP MANUAL DIESEL ENGINE KiSC issued 12 2007 A...

Страница 2: ...chanism Workshop Manual Code No 9Y021 01875 for the one which has not been described to this workshop manual Servicing Information on the troubleshooting servicing specification lists tightening torqu...

Страница 3: ...on labels on the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attemp...

Страница 4: ...ise hot water will spout out from radiator Only remove radiator cap when cool enough to touch with bare hands Slowly loosen the cap to first stop to relieve pressure before removing completely Escapin...

Страница 5: ...ust be running to do some work make sure the area is well ventilated Never run the engine in a closed area The exhaust gas contains poisonous carbon monoxide PREVENT ACID BURNS Sulfuric acid in batter...

Страница 6: ...TY INSTRUCTIONS PREPARE FOR EMERGENCIES Keep a first aid kit and fire extinguisher handy at all times Keep emergency numbers for doctors ambulance service hospital and fire department near your teleph...

Страница 7: ...on Pump Bosch MD type mini pump Governor All speed mechanical governor Direction of Rotation Counter clockwise viewed from flywheel side Injection Nozzle Mini Nozzle DNOPD Injection Timing 0 3142 rad...

Страница 8: ...r All speed mechanical governor Direction of Rotation Counter clockwise viewed from flywheel side Injection Nozzle Mini Nozzle DNOPD Injection Timing 0 3142 rad 18 00 before T D C 0 2967 rad 17 00 bef...

Страница 9: ...chanical governor Direction of Rotation Counter clockwise viewed from flywheel side Injection Nozzle Mini Nozzle DNOPD Injection Timing 0 2705 rad 15 50 before T D C 0 2618 rad 15 00 before T D C Firi...

Страница 10: ...0 dia 330 dia 13 0 dia 330 dia 13 0 dia D 396 15 6 396 15 6 396 15 6 E 194 7 64 194 7 64 194 7 64 F 608 7 23 96 608 7 23 96 608 7 23 96 G 233 5 9 193 233 5 9 193 233 5 9 193 H 200 7 87 200 7 87 200 7...

Страница 11: ...9 05 E3B 05 E3BG WSM DIMENSIONS Unit mm in W1040012 D1305 E3B A 503 5 19 82 B 590 1 23 23 C 374 4 14 74 D 185 3 7 295 E 125 dia 4 92 dia F 222 2 dia 8 748 dia KiSC issued 12 2007 A...

Страница 12: ...3 28 B 230 9 06 230 9 06 C 370 dia 14 6 dia 370 dia 14 6 dia D 396 15 6 396 15 6 E 194 7 64 194 7 64 F 613 7 24 16 629 3 24 78 G 238 5 9 390 238 5 9 390 H 200 7 87 200 7 87 I 250 81 to 251 12 dia 9 87...

Страница 13: ...C 608 7 23 96 608 7 23 96 613 7 24 16 D 360 14 2 360 14 2 360 14 2 E 333 38 dia 13 125 dia 333 38 dia 13 125 dia 333 38 dia 13 125 dia F 200 02 dia 7 8748 dia 200 02 dia 7 8748 dia 200 02 dia 7 8748 d...

Страница 14: ...mm in W1047193 D1305 E3BG A 551 3 21 70 B 4 3 8 16 UNC 2B Depth 16 0 63 C 590 1 23 23 D 360 14 2 E 333 38 dia 13 125 dia F 200 02 dia 7 8748 dia G 356 dia 14 0 dia H 296 dia 11 7 dia I 184 2 dia 7 25...

Страница 15: ...3 CHECK POINTS OF EVERY 50 HOURS G 11 4 CHECK POINTS OF EVERY 100 HOURS G 12 5 CHECK POINTS OF EVERY 200 HOURS G 14 6 CHECK POINTS OF EVERY 400 HOURS G 16 7 CHECK POINTS OF EVERY 500 HOURS G 17 8 CHEC...

Страница 16: ...er The engine serial number is an identified number for the engine It is marked after the engine model number It indicates month and year of manufacture as follows Year of manufacture W1010477 Alphabe...

Страница 17: ...999 F0001 FZ999 April G0001 G9999 H0001 HZ999 May J0001 J9999 K0001 KZ999 June L0001 L9999 M0001 MZ999 July N0001 N9999 P0001 PZ999 August Q0001 Q9999 R0001 RZ999 September S0001 S9999 T0001 TZ999 Oct...

Страница 18: ...xample E2B engines may result in emission levels out of compliance with the original E3B design and EPA or other applicable regulations Please refer to the emission label located on the engine head co...

Страница 19: ...attery first Remove oil and dirt from parts before measuring Use only KUBOTA genuine parts for parts replacement to maintain engine performance and to ensure safety Gaskets and O rings must be replace...

Страница 20: ...hrs 3000 hrs 2 years Checking fuel hoses and clamp bands Changing engine oil Oil pan depth 110 mm 4 33 in 125 mm 4 92 in 130 mm 5 12 in Cleaning air cleaner element Replace the element after 6 times...

Страница 21: ...strongly recommended If high sulfur fuel sulfur content 0 50 5000 ppm to 1 0 10000 ppm is used as a diesel fuel change the engine oil and oil filter at shorter intervals approximately half DO NOT USE...

Страница 22: ...or viscosity from the previous drain old oil Never mix two different types of oil NOTE Be sure to inspect the engine locating it on a horizontal place If placed on gradients accurately oil quantity ma...

Страница 23: ...t brand cannot be identified drain out all of the remaining coolant and refill with a totally new brand of coolant mix CAUTION Do not remove the radiator cap until coolant temperature is below its boi...

Страница 24: ...of API classification See page G 6 Use the proper SAE Engine Oil according to ambient temperature Upon an oil change be sure to replace the gasket with new one W1016604 Above 25 C 77 F SAE 30 or SAE...

Страница 25: ...by hand Over tightening may cause deformation of rubber gasket 4 After the new cartridge has been replaced the engine oil normally decrease a little Thus see that the engine oil does not leak through...

Страница 26: ...ve When bleeding fuel system 1 Fill the tank with fuel and open the cock 4 2 Loosen the air vent plug 3 of the fuel filter a few turns 3 Screw back the plug when bubbles do not come up any more 4 Open...

Страница 27: ...with kerosene 3 Take out the element 4 and dip it in the kerosene to rinse 4 After cleaning reassemble the fuel filter keeping out dust and dirt 5 Bleed the fuel system IMPORTANT If dust and dirt ent...

Страница 28: ...k in the pulley groove 4 If the fan belt is nearly worn out and deeply sunk in the pulley groove replace it W1209480 Checking Battery Electrolyte Level 1 Check the battery electrolyte level 2 If the l...

Страница 29: ...of API classification See page G 6 Use the proper SAE Engine Oil according to ambient temperature Upon an oil change be sure to replace the gasket with new one W1018298 Above 25 C 77 F SAE 30 or SAE...

Страница 30: ...e filter or its equivalent W1018617 Checking Radiator Hoses and Clamp Bands 1 Check to see if the radiator hoses are properly fixed every 200 hours of operation or every six months whichever comes fir...

Страница 31: ...before screwing on 3 Then tighten enough by hand 4 Loosen the air vent plug to let the air out 5 Start engine and check for fuel leakage W1050548 Replacing Fuel Filter Element Element Type 1 Close the...

Страница 32: ...of the cleaner instruction 6 After flushing fill with clean water and anti freeze until the coolant level is just below the port Install the radiator cap 1 securely 7 Fill with coolant up to FULL A ma...

Страница 33: ...oling system NOTE The above data represents industrial standards that necessitate a minimum glycol content in the concentrated anti freeze When the coolant level drops due to evaporation add fresh sof...

Страница 34: ...uld be slightly lower than the specified level to prevent overflow 2 Connect the battery to the charging unit following the manufacture s instructions 3 As the electrolyte generates gas while charging...

Страница 35: ...varies with temperature To be exact the specific gravity decreases by 0 0007 with an increase of 1 C 0 0004 with an increase of 1 F in temperature and increases by 0 0007 with a decreases of 1 C 0 000...

Страница 36: ...and alignment mark 2 on the rear end plate so that the No 1 piston comes to the overlap position 6 Check the following valve clearance marked with using a feeler gauge 7 If the clearance is not within...

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