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ENGLISH

28

MAINTENANCE WORK ON CHASSIS AND ENGINE 

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Adjusting of free travel at the hand brake lever

Free travel at the hand brake lever may be readjusted by using adjusting 

screw 

[1]

. In this way, the position of the point of pressure (i.e., the resist-

ance you feel on the hand brake lever when the brake pads are pressed against

the brake disc) can be adjusted for any hand size.

AT THE HAND BRAKE LEVER, FREE TRAVEL MUST AT LEAST BE 3 MM (0.12 IN).

ONLY THEN MAY THE PISTON IN THE HAND BRAKE CYLINDER BE MOVED (TO BE

RECOGNIZED BY THE  GREATER RESISTANCE OF THE HAND BRAKE LEVER). IF

THIS FREE TRAVEL IS NOT PROVIDED, PRESSURE WILL BUILD UP IN THE BRAK-

ING SYSTEM, AND THE FRONT WHEEL BRAKE MAY FAIL DUE TO OVERHEATING.

Checking of brake fluid level - front brake

The brake fluid reservoir is linked with the hand brake cylinder at the 

handlebar and the reservoir is provided with an inspection glass. With the reser-

voir in a horizontal position, the brake fluid level should not go below middle

of the glass.

– IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE

SYSTEM HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN DOWN.

IN THIS CASE, CONSULT AN AUTHORIZED KTM DEALER IMMEDIATELY.

– HAVE THE BRAKE FLUID CHANGED AT AN AUTHORIZED KTM WORKSHOP

EVERY 2 YEARS.

Refilling the front brake fluid reservoir *

It is not necessary to refill brake fluid under normal conditions (see General

information on KTM disk brakes).

However, the brake fluid must be refilled as soon as the brake fluid level reaches

the MIN mark.

Remove the screws 

[2]

and the cover 

[3]

with the rubber boot 

[4]

. Push the

front brake caliper pistons all the way back, demounting the front wheel if

necessary. Move the hand brake cylinder in a horizontal position and fill DOT

5.1 brake fluid (Motorex Brake Fluid DOT 5.1) up to 5 mm (0.2 in) under the

top edge of the reservoir. Remount the rubber boot, cover and screws. Wash

off any overflowing or spilled brake fluid with water. Actuate the front brake

until you feel the point of pressure.

– ACTUATE THE FRONT BRAKE UNTIL YOU FEEL THE POINT OF PRESSURE.

– NEVER USE DOT5 BRAKE FLUID! IT IS BASED ON SILICONE OIL AND OF A PUR-

PLE COLOR. SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED 

TO IT.

– STORE BRAKE FLUID OUT OF REACH OF CHILDREN.

– BRAKE FLUID CAN CAUSE SKIN IRRITATION. AVOID CONTACT WITH SKIN AND

EYES. IF YOU GET BRAKE FLUID IN YOUR EYES, RINSE WITH PLENTY OF WATER

AND CONSULT A DOCTOR.

– DON’T LET BRAKE FLUID GET IN CONTACT WITH PAINT, IT IS AN EFFECTIVE

PAINT REMOVER.

– USE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER.

Checking the front brake pads

The brake pads can be inspected from below. The linings must be at least 

1 mm (0.04 in) thick.

At their most worn point brake pad linings should not be thinner than 

1 mm, otherwise they could lead to brake failure. For your own safety don’t

put off having your brake pads changed.

IF THE BRAKE PADS ARE REPLACED TOO LATE WHEN THE LINING IS PARTLY OR

COMPLETELY WORN OFF, THE STEEL PARTS ON THE BRAKE PADS WILL GRIND

AGAINST THE BRAKE DISKS. THIS SIGNIFICANTLY DECREASES THE BRAKING

EFFECT AND DESTROYS THE BRAKE DISKS.

min. 3 mm

min.

1 mm

1

2

3

4

5 mm

Содержание 950 Adventure 2005

Страница 1: ...950 ADVENTURE 2005 US ART NR 3 211 59 OWNER SMANUAL2005...

Страница 2: ...availabil ity and or ability to deliver illustrations descriptions printing and or other errors The illustrated models partly contain extra equipment which is not applied to standard models 2004 by K...

Страница 3: ...ssly point out that work marked with an asterisk in the chapter Maintenance work on the chas sis and engine must be performed by an authorized KTM workshop If maintenance work should become necessary...

Страница 4: ...t be recorded in the service manual otherwise the warranty will become null and void The fuels and lubricants specified in the owner s manual or those of an equal quality must be used in accordance wi...

Страница 5: ...leeves of the telescopic fork 25 Checking the chain tension 25 Correct chain tension 26 Chain maintenance 26 Checking the chain for wear 26 General informations about KTM disc brakes 27 Adjusting of f...

Страница 6: ...automatically Choke lever If the choke lever 2 is pulled backwards a bore in the carburetors will be opened in the carburetor through which the engine may draw in additional fuel This produces a rich...

Страница 7: ...ll recognize the CLOCK display by the blinking dots between the hours and minutes It displays the speed temperature of the cooling liquid and the clock To switch to the next display mode press the MOD...

Страница 8: ...ip meter 1 to zero switch on the ignition change to the TRIP 1 mode and press the SET button RESETTING TRIP 2 The trip meter 2 runs continuously and counts up to 999 9 It can be used similarly to TRIP...

Страница 9: ...tor lamp will blink slower when a blinker is broken The green indicator lamp will light up when the gearbox is in an idling position The blue indicator lamp will light up when the high beams are switc...

Страница 10: ...The light signal high beam is actuated with button 3 The indicator switch 4 returns to central position after actuation Press flasher switch towards switch housing to switch off the flasher The horn i...

Страница 11: ...e and remount the seat Fuel taps The 950 Adventure is equipped with 3 fuel taps which only need to be closed to remove the fuel tank Fuel cannot flow to the carburetors if the fuel pump is not running...

Страница 12: ...and and a center stand 2 Foot brake pedal The foot brake pedal 3 is located in front of the right footrest Its basic position can be adjusted to your seat position see maintenance work Compression dam...

Страница 13: ...t the shock absorber s damp ing behavior to match your driving style and the payload The damping rate can be adjusted in the low and high speed range Dual Compression Control The designation low and h...

Страница 14: ...the payload The hand wheel can be swung out to make adjustments Baggage carrier plate The base plate for your choice of case system can be attached to the baggage carrier plate 2 DO NOT LOAD MORE THAN...

Страница 15: ...E FIRST FEW KILOMETERS OF EACH TRIP TO ALLOW THE TIRES TO REACH THE NECESSARY OPERATING TEMPERATURE MAXIMUM ROAD GRIP IS ASSURED WHEN THE TIRES ARE WARM THE FRONT AND REAR WHEEL ARE ALLOWED TO BE FITT...

Страница 16: ...m to be checked by a KTM specialist as com plete failure of the braking system can be avoided Also check the state of the brake hose and the thickness of the brake lin ings Check free travel at hand b...

Страница 17: ...OLED CYLINDER IT CAN CAUSE ENGINE DAMAGE ALWAYS LET THE ENGINE WARM UP BEFORE AND REFRAIN FROM DRIVING WITH FULL LOAD UNTIL THE ENGINE IS WARM IF THE ENGINE IS DOES NOT CRANK WHEN YOU ACTUATE THE STAR...

Страница 18: ...DITION THE REAR WHEEL BLOCKS SO THAT THE MOTORCYCLE CAN EASILY GET OUT OF CONTROL NEVER USE YOUR MOTORCYCLE WITHOUT AN AIR FILTER OTHERWISE DUST AND DIRT MAY ENTER THE ENGINE AND CAUSE INCREASED WEAR...

Страница 19: ...ND WHEEL 2 ON THE SHOCK ABSORBER ADJUSTMENT IT COULD CAUSE THE SHOCK ABSORBER TO LEAK BUT USE THE FOOTREST BRACKET 1 Fuel In the condition at delivery the LC8 engine requires unleaded premium grade fu...

Страница 20: ...ENGLISH 19...

Страница 21: ...d kink less arrangement z z z Check headlamp adjustment z z z Check electrical system for function low high beams stop light turn indicators headlamp z z z flasher tell tale lamps speedometer illumina...

Страница 22: ...CTED BY THE OWNER OR THE MECHANIC before each start after every cleaning every 1000 km or after off road use Check oil level z Check brake fluid level z Check brake pads for wear z Check lighting syst...

Страница 23: ...CIFIED TORQUE FIGURES USING A TORQUE WRENCH IF SCREWS OR NUTS ARE NOT ADEQUATELY TIGHTENED THEY CAN BECOME LOOSE AND CAUSE THE MOTORCYCLE TO GO OUT OF CONTROL WHILE YOU DRIVE TIGHTENING THE SCREWS AND...

Страница 24: ...kwise as far as it will go Turn 15 clicks in a counterclockwise direction Adjusting rebound damping of fork Hydraulic rebound damping determines the reaction when the fork is rebound By turning the ad...

Страница 25: ...EN NEVER TRY TO TAKE THE SHOCK ABSORBER APART OR TO DO ANYMAINTENANCE WORK YOURSELF SEVERE INJURIES COULD BE THE RESULT NEVER UNSCREW THE BLACK SCREW CONNECTION 24MM Rebound damping of shock absorber...

Страница 26: ...tection bellows 3 are to remove dust and coarse dirt particles from the fork tube However after some time dirt may also get in behind the dust protection bellows If this dirt is not removed the oil se...

Страница 27: ...AR TIRE OR THE BRAKE DISK EITHERWISE THE ROAD ADHERENCE AND THE REAR WHEEL BRAKING EFFECTS WOULD BE STRONGLY REDUCED AND THE MOTORCYCLE COULD EASILY GET OUT OF CONTROL THE CHAIN DOES NOT HAVE A CHAIN...

Страница 28: ...t and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not neces sary to top up the brake fluid There is no reason to remove the reservoir cap under normal...

Страница 29: ...s soon as the brake fluid level reaches the MIN mark Remove the screws 2 and the cover 3 with the rubber boot 4 Push the front brake caliper pistons all the way back demounting the front wheel if nece...

Страница 30: ...ke fluid Motorex Brake Fluid DOT 5 1 up to 12 mm 0 5 in under the top edge of the reservoir Remount the rubber boot cover and screws Wash off any overflowing or spilled brake fluid with water Actuate...

Страница 31: ...tion the front wheel against the brake disks according to the direction of travel see arrow B To mount the front wheel lift the wheel into the fork slightly pull one brake caliper out and push the tir...

Страница 32: ...orwards so that the chain tensioners lie on the tension screws IF YOU DON T HAPPEN TO HAVE A TORQUE WRENCH AT HAND MAKE SURE YOU HAVE THE TIGHTENING TORQUE CORRECTED BY A KTM DEALER AS SOON AS POSSIBL...

Страница 33: ...LOW ABNORMAL WEAR AND OVERHEATING OF THE TIRE CAN RESULT NEW WHEELS HAVE A SMOOTH SURFACE WHICH MEANS THAT THEY MUST BE RUN IN TO ACHIEVE FULL GRIP FOR THIS PURPOSE RIDE THE MOTOR CYCLE CAREFULLY AT M...

Страница 34: ...tery charger to test the off load voltage starta bility of the battery and the generator capacity Fold the underride protection and the battery cover down and check the bat ter s charging condition Us...

Страница 35: ...consumers A fuse box with additional fuses is mounted in the storage compartment to separately protect the current consumers against short circuits The current consumers and the corresponding fuse ca...

Страница 36: ...tach the retain ing clip and remove the bulb Fit the retaining clip connect the connector and mount the rubber cap LOW BEAM BULB B Remove the rubber cap 5 and pull off the connector 6 Detach the retai...

Страница 37: ...the mark Replacing the brake and tail light bulbs Remove the hexagon nuts 2 on the bottom of the fender and pull the tail light off towards the rear BRAKE LIGHT BULB Turn the lamp socket 3 approximat...

Страница 38: ...N THE SYSTEM CHECK WHETHER ANY COOLING LIQUID IS LEAKING OUT ALSO ON THE BOT TOM OF THE MOTORCYCLE LET THE ENGINE COOL DOWN AND CHECK THE COOLING LIQUID LEVEL IN THE RADIATOR SEE CHAPTER CHECKING THE...

Страница 39: ...utch lever and the handlebar ADJUSTMENT OF THE CLUTCH LEVER POSITION IS ONLY POSSIBLE WITHIN CER TAIN LIMITS ONLY TURN THE ADJUSTING SCREW MANUALLY AND NEVER APPLY EXCESSIVE FORCE Checking the oil lev...

Страница 40: ...cles the JASO T903 MA standard Whereas car engines require long changing inter vals motorcycle engines require a higher power output at higher speeds Most motorcycle engines also use the same oil to l...

Страница 41: ...will become void The engine oil change is to be carried out when the engine is still warm AN ENGINE HAVING BEEN RUN WARM AND THE ENGINE OIL IN IT IS VERY HOT DO NOT BURN YOURSELF Place the motorcycle...

Страница 42: ...oil to drain into a receptacle Remove the screws 5 and tilt the oil return valve 6 to the side Carefully pull the oil screen 7 out of the oil tank Thoroughly clean the drain plugs the cover and both o...

Страница 43: ...e pickup cable 4 to the left tank and fasten the tank with 3 screws Tighten the screws to 25 Nm Connect the fuel lines and open all 3 fuel taps Add 2 5 liters 0 7 USgal of fully synthetic engine oil m...

Страница 44: ...he upper shock absorber holder If the two connectors are connected to each other the ignition curve for fuel having at least 95 octane ROZ is activated If you disconnect the plug and socket connection...

Страница 45: ...anks with gear engaged Defect safe starting system Contact an authorized KTM workshop Engine cranks but doesn t start Operating error Blown fuse for the fuel pump The plug and socket connector on the...

Страница 46: ...al digital speedometer fail Blown fuse Replace fuse HORN BRAKELIGHT SPEEDO Time is not displayed or not correctly displayed Blown fuse thus no continuous power supply Replace fuse CLOCK and set the cl...

Страница 47: ...oughly and let it dry treat engine carburetor swing arm and all other bare parts except for brake discs with a wax based anti corrosion agent KEEP ANTI CORROSION AGENT FROM GETTING INTO CONTACT WITH T...

Страница 48: ...et PX26d high beam low beam H4 12V 60 55 W socket P43t USA position light front rear 12V 5W socket W2 1x9 5d indicator lamps LED stoplight 12V 21W socket BA15s flasher 12V 10W socket BA15s licens plat...

Страница 49: ...43 25 Nm HH bolts on foot brake pedal surface M5 Loctite 243 6 Nm AH bolts on subframe M10x1 25 Loctite 243 45 Nm AH bolts on back of footrest support M8 Loctite 243 25 Nm AH bolts on tank cover M5 5...

Страница 50: ...Intake 38 mm Exhaust 33 mm Valve clearance cold Intake 0 15 mm Exhaust 0 25 mm Crankcase bearing Friction bearings 2 main bearings 1 supporting bearing Conrod bearing Friction bearing Piston pin beari...

Страница 51: ...x1 5 20 Nm Oil line screw connections M6 10 Nm HH bolts on oil pump cover M6 Loctite 243 10 Nm Plug on oil filter housing M14x1 5 Loctite 243 15 Nm Oil jets M6x0 75 Loctite 243 10 Nm Oil pressure swit...

Страница 52: ...n for winter operation 46 Consumer information USA only appendix Cooling liquid temperature display 8 Cooling system 37 Correct chain tension 26 Damping action during compression of shock absorber 12...

Страница 53: ...ENGLISH 52...

Страница 54: ...ANHANG APPENDICE APPENDIX AP NDICE 1...

Страница 55: ...r than resale and to all subsequent buyers Warranty claims should be directed to KTM Sportmotorcycle USA Inc 1119 Milan Avenue Amherst Ohio 44001 Telephone 440 9853553 TAMPERING WARNING TAMPERING WITH...

Страница 56: ...s die gesamte Bedienungsanleitung aufmerksam durch IMPORTANT Before you get the first ride on the motorbike read the entire User s Guide carefully ATTENZIONE Prima della prima messa in servizio del mo...

Страница 57: ...ear 2nd gear ye br re or ye br ye wh ye or or g bl temperature sensor ye right front flasher ye bu re wh rear light brakelight licence plate lamp left rear flasher octane selector right rear flasher y...

Страница 58: ...viatore luci Multi func digital speedometer Multifunktionsdigitaltacho Tachimetro digitale multifunzione Neutral switch Leerlaufschalter Interruttore folle Octane selector Oktananpassung Adattamento a...

Страница 59: ...ear 2nd gear ye br re or ye br ye wh ye or or g bl temperature sensor ye right front flasher ye bu re wh rear light brakelight licence plate lamp left rear flasher octane selector right rear flasher y...

Страница 60: ...Interruptor de luces Multi func digital speedometer Ordinateur de bord Veloc metro digital multifuncional Neutral switch Contacteur de point mort Interruptor de ralent Octane selector S lection pour l...

Страница 61: ...ANHANG APPENDICE APPENDIX AP NDICE 8...

Страница 62: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 6 2004 FOTO MITTERBAUER...

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