KTM 65 SX 2020 Скачать руководство пользователя

Страница: 16 / 119

5 SERIAL NUMBERS

5.5

Shock absorber article number

H01141-10

The shock absorber article number

is stamped on the top of

the shock absorber above the adjusting ring towards the left-hand
side.

Содержание 65 SX 2020

Страница 1: ...OWNER S MANUAL 2020 65 SX Art no 3213997en...

Страница 2: ......

Страница 3: ...ns prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular mo...

Страница 4: ...RUCTIONS 22 8 1 Checks and maintenance measures when preparing for use 22 8 2 Starting the vehicle 22 8 3 Starting off 23 8 4 Shifting riding 23 8 5 Applying the brakes 24 8 6 Stopping parking 24 8 7...

Страница 5: ...uid level of the hydraulic clutch 62 11 43 Changing the hydraulic clutch fluid 63 12 BRAKE SYSTEM 65 12 1 Checking the free travel of the hand brake lever 65 12 2 Adjusting the basic position of the h...

Страница 6: ...buretor 103 20 3 1 Carburetor tuning 103 20 4 Capacities 104 20 4 1 Gear oil 104 20 4 2 Coolant 104 20 4 3 Fuel 104 20 5 Fork 104 20 6 Shock absorber 104 20 7 Chassis 105 20 8 Tires 106 20 9 Chassis t...

Страница 7: ...There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicat...

Страница 8: ...instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning label...

Страница 9: ...e operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medicati...

Страница 10: ...ce work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle...

Страница 11: ...SAFETY ADVICE 2 9 The Owner s Manual is also available for download from your authorized KTM dealer and on the KTM website International KTM Website http www ktm com...

Страница 12: ...4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s...

Страница 13: ...iew of vehicle front left example F02168 10 1 Hand brake lever p 15 2 Valve for fork airpump 3 Clutch lever p 15 4 Quick release for seat lock 5 Shock absorber rebound adjustment 6 Choke p 17 7 Shift...

Страница 14: ...02169 10 1 Fuel tank filler cap 2 Kill switch p 15 3 Fork rebound adjustment 4 Throttle grip p 15 5 Vehicle identification number p 13 6 Kick starter lever p 18 7 Foot brake lever p 18 8 Shock absorbe...

Страница 15: ...side of the steering head 5 2 Type label 402154 10 The type label 1 is located on the front frame tube 5 3 Engine number 401949 10 The engine number 1 is located on the left side of the engine under...

Страница 16: ...5 SERIAL NUMBERS 14 5 5 Shock absorber article number H01141 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the left hand side...

Страница 17: ...ver is used to activate the front brake 6 3 Throttle grip S02398 11 Throttle grip 1 is fitted on the right side of the handlebar 6 4 Kill switch S02397 11 Kill switch 1 is fitted on the left side of t...

Страница 18: ...octor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel conta...

Страница 19: ...e function frees a drill hole in the carburetor through which the engine can draw extra fuel This results in a richer fuel air mixture which is needed for a cold start Info If the engine is warm the c...

Страница 20: ...er 6 12 Plug in stand 402581 10 The fixture for plug in stand 1 is located on the frame on the left side of the vehicle The plug in stand is used to park the motorcycle Info Remove the plug in stand b...

Страница 21: ...protective clothing such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Alway use protective clothing for your child that is in good condition and meets the lega...

Страница 22: ...72 Before using the vehicle for the first time ensure that the basic settings of the chassis are suitable for the weight of your child Allow your child to become accustomed to the handling of the mot...

Страница 23: ...in the engine During the running in phase do not exceed the specified engine performance Guideline Maximum engine performance During the first 3 operating hours 70 During the first 5 operating hours 1...

Страница 24: ...ion p 81 Check tire pressure p 82 Check the spoke tension p 83 Info The spoke tension must be checked regularly as incor rect spoke tension will strongly impair riding safety Clean the dust boots of t...

Страница 25: ...Shifting riding Warning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Make it clear to your child that he or she must not change into a low gea...

Страница 26: ...em Explain to your child that he or she must brake carefully several times to dry out and remove dirt from the brake linings and the brake discs On sandy wet or slippery surfaces use the rear brake Al...

Страница 27: ...d screw on the fuel tap all the way clockwise Park the motorcycle on firm ground 8 7 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and lev...

Страница 28: ...contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater...

Страница 29: ...of the foot brake lever p 71 Check the frame p 60 Check the link fork p 60 Check the fork bearing for play Check the heim joint for play Check the tire condition p 81 Check tire pressure p 82 Check th...

Страница 30: ...hours Once after 20 operating hours Every 20 operating hours Once after 10 operating hours every 12 months Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p...

Страница 31: ...sion is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The respons...

Страница 32: ...the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around...

Страница 33: ...r of turns corresponding to the shock absorber type Guideline High speed compression damping Comfort 1 5 turns Standard 2 turns Sport 0 5 turns Info Turn clockwise to increase the damping turn counter...

Страница 34: ...f the unloaded rear wheel Preparatory work Raise the motorcycle with a lift stand p 39 402415 10 Main work Position the sag gage in the rear axle and measure the distance to marking SAG on the rear fe...

Страница 35: ...oad of the shock absorber p 34 10 9 Checking the riding sag of the shock absorber 402417 10 Measure dimension A of rear wheel unloaded p 32 With another person holding the motorcycle the rider wear in...

Страница 36: ...Turn adjusting ring 2 until the spring is no longer under ten sion Combination wrench 50329080000 Hook wrench T106S Measure the total spring length while the spring is not under tension Tighten the sp...

Страница 37: ...g of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences in the rider s weight can be compensated for by the fork air pressure However if...

Страница 38: ...escapes from the fork leg when connecting Info This is due to the volume of the hose and not due to a defect in the fork airpump or the fork Read the accompanying KTM PowerParts instructions Adjust th...

Страница 39: ...ce the damping 10 15 Handlebar position 601951 10 On the upper triple clamp there are 2 holes at a distance of A to each other Hole distance A 15 mm 0 59 in The holes on the handlebar support are plac...

Страница 40: ...2 Take off the handlebar support Place the handlebar support in the required position Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Position the hand...

Страница 41: ...ote Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402581 10 Remove the motorcycle from the lift stand Remove the lift stand To park the mo...

Страница 42: ...an start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner whe...

Страница 43: ...leg Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and the clamp Mount and tighten screws 3 Guideline Screw brake line bracket EJOT 1 7 Nm 1...

Страница 44: ...with the upper edge of the upper triple clamp V00202 11 Tighten screws 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft...

Страница 45: ...r and set it aside Info Cover the components to protect them against damage Do not kink the cables and lines V00229 10 Remove protective ring 4 Remove the lower triple clamp with the steering stem Rem...

Страница 46: ...upper milled groove in the fork leg must be flush with the upper edge of the upper triple clamp V00230 10 Tighten screws 6 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft F02180 10 Tighten n...

Страница 47: ...p 48 Install the start number plate p 47 Install the front wheel p 78 Check the steering head bearing play p 45 Remove the motorcycle from the lift stand p 39 11 11 Checking the steering head bearing...

Страница 48: ...play p 46 Check the steering head bearing and replace if required Finishing work Remove the motorcycle from the lift stand p 39 11 12 Adjusting the steering head bearing play Preparatory work Raise th...

Страница 49: ...ng the start number plate V00203 10 Remove screw 1 Unhook the start number plate from the brake line and remove it 11 15 Installing the start number plate V00204 10 Attach the start number plate to th...

Страница 50: ...ender V00233 11 Position fender on the lower triple clamp mount and tighten screws 2 Guideline Screw fender M6 6 Nm 4 4 lbf ft 11 18 Removing the shock absorber Preparatory work Raise the motorcycle w...

Страница 51: ...unt and tighten screw 3 Guideline Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Finishing work Remove the motorcycle from the lift stand p 39 11 20 Removing the seat H00122 10 Open qui...

Страница 52: ...licable regulations Preparatory work Remove the seat p 49 V00209 10 Main work Detach air filter holding bracket 1 at the bottom and swing it to one side Remove the air filter with the air filter suppo...

Страница 53: ...the air filter thoroughly in special cleaning liquid and allow it to dry properly Air filter cleaner p 110 Info Only press the air filter to dry it never wring it out Oil the dry air filter with a hi...

Страница 54: ...cle Info Over time the fibers of the glass fiber yarn escape and the damper burns out Not only is the noise level higher the performance characteristic changes Preparatory work Remove the main silence...

Страница 55: ...he specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not...

Страница 56: ...any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Im...

Страница 57: ...chain is very dirty Clean the chain p 55 11 31 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning a...

Страница 58: ...nsmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the re...

Страница 59: ...se the motorcycle with a lift stand p 39 Check the chain tension p 56 V00251 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Cha...

Страница 60: ...ted the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprock ets H00130 10 Check the engine sprocket cover for wear If the engine sprocket cover is wo...

Страница 61: ...loose Tighten the chain sliding piece Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft 400985 01 Check the chain guide for wear Info Wear can be seen on the front of the chain guide If the lig...

Страница 62: ...ized by KTM 11 37 Checking the throttle cable routing Warning Danger of accidents The throttle cable may slip out of the guide if routed incorrectly The throttle slide will then no longer be closed an...

Страница 63: ...wire ends face away from the palms and are bent in toward the rubber grip 11 40 Adjusting the basic position of the clutch lever S02399 10 Adjust the basic position of the clutch lever to the size of...

Страница 64: ...inse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Info The fluid level rise...

Страница 65: ...zard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The fluid leve...

Страница 66: ...ract fluid from the master cylinder reservoir to prevent overflow Remove the bleeding syringe Mount and tighten screws bleeder screw Correct the fluid level of the hydraulic clutch Guideline Fluid lev...

Страница 67: ...the basic position of the hand brake lever M01541 10 Check the free travel of the hand brake lever p 65 Adjust the basic position of the hand brake lever using adjust ing screw 1 Info Turn the adjust...

Страница 68: ...o not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of...

Страница 69: ...fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding...

Страница 70: ...k Check the front brake linings p 68 V00238 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Take off cover 2 with membrane 3 309386 11 Add...

Страница 71: ...roughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake...

Страница 72: ...the brake caliper backward from the brake disc Press the brake piston back into the basic position and ensure that brake fluid does not flow out of the brake fluid reservoir extract some if necessary...

Страница 73: ...cover 2 with membrane 3 Mount and tighten screws 1 Info Immediately clean up any brake fluid that has over flowed or spilled with water 12 8 Checking the free travel of the foot brake lever Warning D...

Страница 74: ...lever is suit able for the rider When the basic position of the foot brake lever needs to be adjusted Adjust the basic position of the foot brake lever p 72 12 10 Adjusting the basic position of the f...

Страница 75: ...zed KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the s...

Страница 76: ...the service schedule Your authorized KTM workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents bra...

Страница 77: ...on Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the...

Страница 78: ...k ring 1 Remove screw 2 F02161 10 Remove the brake linings Remove screw 3 Remove screw 4 and take off the brake caliper Info Cover the components to protect them against damage Do not kink the brake l...

Страница 79: ...the vehicle no longer corresponds to its condition at delivery and the warranty shall be void Only use brake linings approved and recommended by KTM Position new brake linings Info Always change the b...

Страница 80: ...own in such a way that the brake disc is not damaged Hold the front wheel and pull out wheel spindle 3 Take the front wheel out of the fork Info Do not actuate the hand brake lever when the front whee...

Страница 81: ...spindle Tighten screws 3 Guideline Screw fork stub M6 10 Nm 7 4 lbf ft V00219 11 Mount and tighten screw 4 Guideline Screw front wheel spindle M10 40 Nm 29 5 lbf ft Loctite 243 Remove the motorcycle...

Страница 82: ...ts Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of...

Страница 83: ...hten it yet Make sure that the chain adjusters are fitted correctly on the adjusting screws Check the chain tension p 56 Tighten nut 4 Guideline Nut rear wheel spin dle M14x1 5 40 Nm 29 5 lbf ft Opera...

Страница 84: ...s of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardle...

Страница 85: ...ult Check spoke tension regularly and in particular on a new vehicle Your authorized KTM workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency...

Страница 86: ...es or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep cool...

Страница 87: ...h plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clot...

Страница 88: ...pletely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Drain plug water pump cover M6 6 Nm 4 4 lbf ft 14 5 Refilling with coolant Warning Danger of poisoning Coolant is tox...

Страница 89: ...of the air to be able to escape from the cooling system the vehicle must be raised at the front If the cooling system is poorly de aerated its cooling power will be reduced and the engine may overhea...

Страница 90: ...fficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar...

Страница 91: ...The carburetor and its components are subject to increased wear caused by engine vibration Wear can result in mal functioning The idle speed is adjusted with adjusting screw 1 The idle mixture is adju...

Страница 92: ...ling jet start from the beginning with the adjusting steps Following extreme air temperature or altitude changes adjust the idle speed again 15 5 Emptying the carburetor float chamber Danger Fire haza...

Страница 93: ...Info Carry out work with a cold engine Water in the float chamber results in malfunctioning Preparatory work Turn the knurled screw on the fuel tap all the way clockwise No more fuel flows from the t...

Страница 94: ...es In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleani...

Страница 95: ...exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for tightness Finishing work Check the gear oil level p 92 16 3 Adding the gear oil Info Too lit...

Страница 96: ...toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the...

Страница 97: ...a long period Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off the exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray heavily soil...

Страница 98: ...After the motorcycle has cooled off lubricate all moving parts and pivot points Clean the chain p 55 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserv...

Страница 99: ...od less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service ad...

Страница 100: ...18 STORAGE 98 18 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 39 Perform checks and maintenance measures when preparing for use p 22 Take a test ride...

Страница 101: ...ith contact spray Water in carburetor or jets blocked Check set the carburetor components Engine has no idle speed Idling jet blocked Check set the carburetor components Adjusting screws on carburetor...

Страница 102: ...overheats Too little coolant in cooling sys tem Check the cooling system for leakage Check the coolant level p 85 Too little air stream Switch off engine when standing Radiator fins very dirty Clean r...

Страница 103: ...d Gearbox 6 gear transmission claw shifted Transmission ratio 1st gear 13 37 2nd gear 16 34 3rd gear 18 31 4th gear 21 30 5th gear 23 28 6th gear 24 26 Ignition Non contact controlled fully electronic...

Страница 104: ...uter clutch cover M6 10 Nm 7 4 lbf ft Screw reed valve housing of exhaust control M6 10 Nm 7 4 lbf ft Screw shift drum bearing retainer M6 5 Nm 3 7 lbf ft Loctite 243 Screw shift drum locating M6 10 N...

Страница 105: ...3 5 15 5N17 2 200 2 5 15 5N17 1 200 1 501 2 300 m 4 925 7 546 ft ASO IJ NDL POS MJ 3 5 20 5N17 3 210 3 5 20 5N17 2 210 3 5 20 5N17 2 210 3 5 15 5N17 2 205 3 5 15 5N17 2 200 2 5 15 5N17 1 200 751 1 500...

Страница 106: ...g Comfort 15 clicks Standard 12 clicks Sport 10 clicks Air pressure 3 bar 44 psi Fork length 735 mm 28 94 in Spring length with preload spacer s 377 5 mm 14 862 in Oil capacity external mechanism left...

Страница 107: ...tube frame of chrome molybdenum steel tub ing powder coated Fork WP Suspension XACT 5235 Shock absorber WP Suspension XACT 5735 Suspension travel front 215 mm 8 46 in rear 270 mm 10 63 in Fork offset...

Страница 108: ...t Loctite 243 Screw chain sliding guard M6 10 Nm 7 4 lbf ft Screw fender M6 6 Nm 4 4 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Screw fork stub M6 10 Nm 7 4 lbf ft Screw front brake disc M6...

Страница 109: ...rews chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Screw foot brake lever M10 35 Nm 25 8 lbf ft Loctite 243 Screw front wheel spindle M10 40 Nm 29 5 lbf f...

Страница 110: ...stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Us...

Страница 111: ...iner and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is...

Страница 112: ...er High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Multi purpose grease...

Страница 113: ...upplier MOTOREX Moto Protect Rubber grip adhesive 00062030051 Recommended supplier KTM AG GRIP GLUE Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier...

Страница 114: ...motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society o...

Страница 115: ...LIST OF ABBREVIATIONS 24 113 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Страница 116: ...Chain checking 57 cleaning 55 Chain guide checking 57 Chain tension adjusting 57 checking 56 Choke 17 Cleaning 95 96 Clutch fluid level checking 61 fluid level correcting 62 fluid changing 63 Clutch l...

Страница 117: ...arranty 10 Misuse 6 Motorcycle cleaning 95 from lift stand removing 39 lift stand raising with 39 O Owner s Manual 8 P Plug in stand 18 Preparing for use advice on preparing for first use 19 after sto...

Страница 118: ...engine 101 engine tightening torques 101 fork 104 shock absorber 104 tires 106 Throttle cable play adjusting 88 checking 88 Throttle cable routing checking 60 Throttle grip 15 Tire condition checking...

Страница 119: ...3213997en 3213997en 03 2019 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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KTM 65 SX 2020, Руководство пользователя

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