KTM 640 LC4 2002 Скачать руководство пользователя страница 12

ENGLISH

11

What to do when the engine is „flooded”

The throttle must be fully opened when starting. If necessary
change spark-plug.

Kickstart instructions

Start as described above, then push the kickstarter hard ALL
THE WAY.

WARNING

– W

HEN STARTING THE ENGINE

MAKE SURE THAT YOU ALWAYS WEAR

STURDY MOTORCYCLING BOOTS IN ORDER TO AVOID INJURY

. Y

OU

MIGHT SLIDE OFF THE KICKSTARTER

OR THE ENGINE MAY CAUSE THE

KICKSTARTER TO RECOIL

THEREBY CAUSING INJURIES TO FOOT AND LEG

.

ALWAYS KICK THE KICKSTARTER BRISKLY ALL THE WAY AND

WHILE

DOING

SO

NEVER

OPEN

THE

THROTTLE

. K

ICKSTARTING

WITH

INSUFFICIENT

MOMENTUM

AND

AN

OPENED

THROTTLE

LEVER

INCREASES THE DANGER OF A POSSIBLE RECOIL

.

Starting off

Pull the clutch lever. Put the engine into first gear, slowly
release the clutch lever and open throttle at the same time.

WARNING

– B

EFORE YOU START OFF

CHECK THAT THE MAIN STAND HAS BEEN

SWUNG UP FULLY

. I

F THE STAND DRAGS ON THE GROUND

THE

MOTORCYCLE CAN GO OUT OF CONTROL

.

– A

LWAYS TURN ON THE LIGHT TO MAKE SURE THAT OTHER DRIVERS

BECOME AWARE OF YOU AS EARLY AS POSSIBLE

.

Shifting/Riding

You are now in first gear, refered to as the drive or uphill gear.
Depending on the conditions (traffic, road gradient, etc.), you
can shift to a higher gear. Close throttle, at the same time pull
clutch lever and shift to the next higher gear. Let clutch lever
go again and open throttle. If you turned on the choke, make
sure you turn it off again as soon as engine is warm.
When you reach full speed through turning the throttle grip all
the way, turn throttle back to 3/4; the speed hardly decreases
although the engine will use less gas. Never open the throttle
wider than the engine can handle. Excessive turning of the
throttle grip will increase full consumption. 

By shifting down, use the brakes if necessary and close throttle
at the same time. Pull clutch lever and shift down to the next
gear. Let clutch lever go slowely and open throttle or shift
down again.
If the engine is killed f.ex. at a crossing, simply pull the clutch
lever and start. It is not necessary to switch the gear to 
NEUTRAL.

WARNING

– O

BSERVE THE TRAFFIC REGULATIONS

DRIVE DEFENSIVELY AND TRYING

TO LOOK AHEAD AS FAR AS POSSIBLE SO THAT ANY HAZARDS CAN BE
RECOGNIZED AS EARLY AS POSSIBLE

.

– A

DJUST YOUR DRIVING SPEED ACCORDING TO THE CONDITIONS AND

YOUR DRIVING SKILLS

.

– D

RIVE CAREFULLY ON UNKNOWN ROADS

– A

VOID ABRUPT LOAD CHANGES WHILE RIDING AROUND BENDS AND

ON WET OR SLIPPERY GROUND

. O

THERWISE YOU MIGHT EASILY LOSE

CONTROL OVER YOUR MOTORCYCLE

.

WHILE RIDING YOUR MOTORCYCLE

NEVER SWITCH THE IGNITION

LOCK TO POSITIONS

A

ND

.

RENEW THE VIZOR ON YOUR HELMET OR THE GLASS OF YOUR
GOGGLES ON TIME SO AS TO ENSURE OPTIMUM VISION IN ANY
SITUATION

.

– W

HEN DRIVING OFF

-

ROAD

ALWAYS HAVE A FRIEND ON A SECOND

MOTORCYCLE TO KEEP YOU COMPANY

SO THAT YOU CAN HELP EACH

OTHER SHOULD DIFFICULTIES ARISE

.

– R

EPLACE THE HELMET VISOR RESPECTIVELY GOGGLE GLASSES IN PLENTY

OF TIME

. W

HEN LIGHT SHINES DIRECTLY ON SCRATCHED VISOR OR

GOGGLES

YOU WILL BE PRACTICALLY BLIND

.

– A

FTER FALLING WITH THE MOTORCYCLE

CHECK ALL FUNCTIONS

THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN

.

– A 

DEFORMED HANDLEBAR MUST ALWAYS BE REPLACED

. U

NDER NO

CIRCUMSTANCES SHOULD YOU STRAIGHTEN THE HANDLEBAR WHICH
WOULD CONSEQUENTLY LOSE ITS STABILITY

.

!

CAUTION

!

– H

IGH RPM RATES WHEN THE ENGINE IS COLD HAVE AN ADVERSE

EFFECT ON THE LIFE OF YOUR ENGINE

. W

E RECOMMEND YOU RUN

THE ENGINE IN A MODERATE RPM RANGE FOR A FEW MILES GIVING IT
A CHANCE TO WARM UP

. A

FTER THAT NO FURTHER PRECAUTIONS IN

THIS RESPECT NEED BE TAKEN

. T

HE ENGINE HAS REACHED ITS

OPERATING TEMPERATURE AS SOON AS THE RADIATORS BECOME
WARM

.

– N

EVER HAVE THE THROTTLE WIDE OPEN WHEN CHANGING DOWN TO

A LOWER GEAR

. T

HE ENGINE WILL OVERSPEED

DAMAGING THE

VALVES

. I

N ADDITION

THE REAR WHEEL BLOCKS SO THAT THE

MOTORCYCLE CAN EASILY GET OUT OF CONTROL

.

– L

ONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN

LEAD TO ENGINE DAMAGE

.

– N

EVER USE YOUR MOTORCYCLE WITHOUT AN AIR FILTER

. O

THERWISE

DUST AND DIRT MAY ENTER THE ENGINE AND CAUSE INCREASED WEAR

.

THE RED COOLANT WARNING LAMP LIGHTS UP WHEN THE COOLANT
TEMPERATURE HAS REACHED

105°

C

.

POSSIBLE CAUSES FOR THE INCREASE IN TEMPERATURE

:

-

LOW DRIVING VELOCITY AND HIGH LOAD SITUATION IN HIGH AIR

TEMPERATURES

-

LEVEL OF COOLANT IN THE SYSTEM IS INSUFFICIENT

-

FAN AT LEFT RADIATOR IS NOT RUNNING

-

IMPROPER USE OF THE CLUTCH WHILE DRIVING AT LOW VELOCITIES

PLACE A CLOTH ON THE RADIATOR CAP

. O

PEN THE CAP SLOWLY

SO

THE

EXCESS

PRESSURE

IN

THE

COOLING

SYSTEM

CAN

ESCAPE

- CAUTION SCALDING HAZARD! - 

AND CHECK THE COOLING

LIQUID LEVEL

.

D

O NOT DRIVE ON

UNTIL THERE IS SUFFICIENT LIQUID IN THE COLING

SYSTEM

. H

OWEVER

CALL ON ONE OF

KTM’

S DEALERS AS SOON AS

POSSIBLE IN ORDER TO HAVE THE DEFECT REMEDIED

.

– I

F ANY ABNORMAL VIBRATIONS OCCUR WHILE DRIVING

CHECK THAT

THE ENGINE FASTENING BOLTS ARE TIGHT

.

– I

N THE EVENT THAT

WHILE RIDING ON YOUR MOTORCYCLE

YOU

NOTICE ANY UNUSUAL OPERATION

-

RELATED NOISE

STOP IMMEDIATELY

,

TURN THE ENGINE OFF

AND CONTACT AN AUTHORIZED

KTM

DEALER

.

Braking

Close throttle and apply the hand and foot brakes at the same
time. When driving on sandy, wet or slippery ground use
mainly the rear wheel brake. Always brake with feeling,
blocking wheels can cause you to skid or fall. Also change
down to lower gears depending on your speed.
When driving downhill, use the braking effect of the engine.
Change down one or two gears but do not overspeed the
engine. In this way, you will not need to brake so much and
the brakes will not overheat.

WARNING

IN THE RAIN

OR AFTER THE MOTORCYCLE HAS BEEN WASHED

,

BRAKING ACTION MAY BE DELAYED DUE TO WET BRAKE DISCS

. F

IRST

,

THE BRAKES MUST BE BRAKED DRY

.

ON SALT

-

SPRAYED OR DIRTY ROADS BRAKE ACTION MAY BE DELAYED

AS WELL

. F

IRST

THE BRAKES MUST BE BRAKED CLEAN

.

– W

HEN YOU BRAKE

THE BRAKE DISCS

BRAKE PADS

BRAKE CALIPER

AND BRAKE FLUID HEAT UP

. T

HE HOTTER THESE PARTS GET

THE

WEAKER THE BRAKING EFFECT

. I

N EXTREME CASES

THE ENTIRE BRAKING

SYSTEM CAN FAIL

.

Содержание 640 LC4 2002

Страница 1: ...OWNERS HANDBOOK MANUALE D USO MANUEL D UTILISATION MANUAL DE INSTRUCCIONES 2002 BEDIENUNGSANLEITUNG Art Nr 3 210 21 9 2001 640 LC4 640 LC4 SUPERMOTO...

Страница 2: ...by any person other than for purposes of mainten ance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or...

Страница 3: ...of motorcycle mechanics if this is true in your case you will be able to use this manual to carry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorc...

Страница 4: ...osition of the foot brake pedal 20 Page Check the rear brake fluid level 21 Refilling the rear brake fluid reservoir 21 Checking the rear brake pads 21 Dismounting and mounting the front wheel LC4 22...

Страница 5: ...UTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starte...

Страница 6: ...The green indicator lamp lights up when the gear is switched to idle The blue indicator lamp lights up when the high beam is on The red cooling liquid temperature warning lamp lights up at a cooling...

Страница 7: ...pted Filler cap The filler cap 7 can be locked and is provided with a fuel evaporation control system To open the cap insert the ignition key turn it 90 counterclockwise then lift off the filler cap T...

Страница 8: ...d second gear Kickstarter The kickstarter is mounted on the left side of the engine Its upper part can be swivelled WARNING WHEN STARTING THE ENGINE MAKE SURE THAT YOU ALWAYS WEAR STURDY MOTORCYCLING...

Страница 9: ...t will go turn it back counter clockwise by as many clicks as are specified for the relevant type of fork WP 0518W714 12 Klicks 640 LC4 WP 0518W722 14 Klicks 640 LC4 Supermoto Compression damping of s...

Страница 10: ...afety reasons you should make a habit of performing an overall check of your motorcycle before each start The following checks should be performed 1 CHECK THE OIL LEVEL Insufficient oil results in pre...

Страница 11: ...ch is on Check if the ignition is on the headlight is on ignition lock in position If this is not the case the battery is discharged If the lights are on proceed as described in the Trouble shooting s...

Страница 12: ...ET VISOR RESPECTIVELY GOGGLE GLASSES IN PLENTY OF TIME WHEN LIGHT SHINES DIRECTLY ON SCRATCHED VISOR OR GOGGLES YOU WILL BE PRACTICALLY BLIND AFTER FALLING WITH THE MOTORCYCLE CHECK ALL FUNCTIONS THOR...

Страница 13: ...N PARKING YOUR MOTORCYCLE SO THAT IT CANNOT BE USED BY UNAUTHORIZED PERSONS NOTE REGARDING THE CENTER STAND We advise the following procedure to place the motorcycle on the center stand as effortlessl...

Страница 14: ...ENGLISH 13...

Страница 15: ...asher tell tale lamps speedometer illumination horn side stand switch clutch switch emergency off switch Make sure all screws and nuts are tight Check brake fluid level lining thickness and brake disc...

Страница 16: ...vals Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Check al...

Страница 17: ...G ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED DISPOSE OF OIL GREASE FILTERS FUELS CLEANING AGENTS ETC ACCORDING TO YOUR LOCAL REGULATIONS UNDER NO CIRCUMSTANCES MAY USED OIL BE DISPOSED OF I...

Страница 18: ...gs should be greased Changing the spring preload of the shock absorber KTM sets the shock absorber for a driver only weighing approximately 75 kg 165 lb If you want to take a passenger with you of if...

Страница 19: ...TURE WEAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS HAPPENS THE CHAIN COULD ALSO BLOCK THE REAR WHEEL OR DAMAGE...

Страница 20: ...D RESERVOIRS The brake fluid reservoirs on the front and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not necessary to top up the brake fluid If the br...

Страница 21: ...Y TO TOP UP THE BRAKE FLUID IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN DOWN IN THIS CASE CONSULT AN AUTHORIZED KTM DEALER...

Страница 22: ...ND OF A PURPLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT STORE BRAKE FLUID OUT OF REACH OF CHILDREN BRAKE FLUID CAN CAUSE SKIN IRRITATION AVOID CONTACT WITH SKIN AND EYES IF YOU GET...

Страница 23: ...ve runs upwards and parallel to the fork leg see below Tighten the clamp screws 2on the right fork leg so as to prevent the wheel spindle from twisting and then tighten the collar nuts with 40 Nm Loos...

Страница 24: ...ft slightly and swivel to the left Carefully lift the wheel diagonally towards the rear and remove from the swing arm Do not use force to remove the rear wheel to avoid damaging the rim NOTE If the re...

Страница 25: ...e recommend replacing tires at the latest when the tread is down to 2 mm Tire pressure should be checked regularly on a cold tire Proper pres sure ensures optimum driving comfort and extends the life...

Страница 26: ...E DO NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR BATTERY STORAGE When preparing the motorcycle for a longer period o...

Страница 27: ...DER NO CIRCUMSTANCES IS A STRONGER FUSE ALLOWED TO BE SET IN OR A FUSE ALLOWED TO BE REPAIRED AN INEXPERT TREATMENT COULD DAMAGE THE WHOLE ELECTRICAL INSTALLATION Exchanging the headlight lamp Remove...

Страница 28: ...EED SO THAT MORE AIR CAN BLOW THROUGH THE RADIATORS SHOULD THE WARNING LIGHT STILL BE ON OFF AFTER 300 METERS STOP IMMEDIATELY SWITCH OFF THE ENGINE AND LOOK FOR OTHER POSSIBLE CAUSES TOO LITTLE COOLI...

Страница 29: ...from TWIN AIR Press out the water from the air filter but do not wring and allow the filter to dry Lubricate the dry air filter thoroughly with high grade filter oil rubbing to coat the entire filter...

Страница 30: ...o remove any water that may have penetrated into it Water in the float chamber causes engine malfunction Carry out this job with the engine being cold Close the fuel tap Put one end of the hose 4 that...

Страница 31: ...need be made to the automatic decompressor Engine oil Only use fully synthetic branded oils Shell Advance Ultra 4 meeting or sur passing the quality requirements of API classes SG or SH see specificat...

Страница 32: ...in turn may result in engine failure Therefore we recommend that you have the engine oil changed by your authorized KTM mechanic During the guaranty period the oil change must be performed by an auth...

Страница 33: ...herwise engine oil would get into the air filter box by way of the engine venting system Add engine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGIN...

Страница 34: ...t a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open fuel tap tank fuel yo...

Страница 35: ...emble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float needle Replace float Adjust choke cable...

Страница 36: ...t been switched off The battery isn t charged by the generator because REMEDY Readjust or replace ventilation hose Check engine oil level when the engine is warm correct if necessary Use thicker engi...

Страница 37: ...starter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slowly operate the kickstarter until you ca...

Страница 38: ...6 42t 17 42t Chain X Ring 5 8 x 1 4 Bulps headlight H4 12V 60 55W socket P43t parking light 12V 5W socket W2 1x9 5d instrument lights 12V 1 2W socket W2x4 6d indicator lamps 12V 1 2W socket W2x4 6d br...

Страница 39: ...ite 243 35 Nm 25ft lb Collar nut swingarm bolt M14x1 5 100 Nm 74ft lb Clamping screws top triple clamp USD 43 M8 20 Nm 15ft lb Clamping screws bottom triple clamp USD 43 M8 15 Nm 11ft lb Clamping scre...

Страница 40: ...iters including frame Primary ratio straight geared spur wheels 30 81 teeth Clutch multi disc clutch in oil bath Transmission 5 speed claw shifted Gear ratio 1st 14 35 2nd 15 24 3rd 18 21 4th 20 19 5t...

Страница 41: ...oval or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise c...

Страница 42: ...E SHOCK MAY BE DAMAGED REFER TO THE OWNERS MANUAL K T M 6 4 0 L C 4 6 4 0 L C 4 S u p e r m o t o 2 0 0 2 THIS KTM EXHAUST SYSTEM 583 05 083 200 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA FOR MOD...

Страница 43: ...ENGLISH 42 K T M 6 4 0 L C 4 6 4 0 L C 4 S u p e r m o t o 2 0 0 2...

Страница 44: ...SA only 40 Cooling system 27 Correct chain tension 18 Dismounting and mounting the front wheel 22 Dismounting and mounting the rear wheel 23 Draining the carburetor float chamber 29 Driving Instructio...

Страница 45: ......

Страница 46: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 321021...

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