KTM 640 LC4 2002 Скачать руководство пользователя страница 10

ENGLISH

9

– Adjust the hand brake lever and the foot brake pedal to the

most comfortable positions for you.

– Get used to handling the motorcycle on an empty car park,

before starting on a longer drive. Also try to drive as slowly
as possible and in standing position, to improve your feeling
for the vehicle.

– Do not drive along off-road tracks which go beyond your

ability and experience.

– Hold the handlebar with both hands and leave your feet on

the foot rests while driving.

– Remove your foot from the foot brake pedal when you are

not braking. If the foot brake pedal is not released the brake
pads rub continuously and the braking system is 
overheated.

– You may only be accompanied by a passenger if your

motorcycle is fitted and registered for such purposes. The
passenger must hold tight to the brackets or hold on to the
driver during the drive, with his feet on the passenger foot
rests.

– Do not make any alterations to the motorcycle and always

use ORIGINAL KTM SPARE PARTS. Spare parts from other
manufacturers can impair the safety of the motorcycle.

– Motorcycles are sensitive to alterations in the distribution of

weight. If you are taking luggage with you, this should be
secured as close as possible to the middle of the vehicle; 
distribute the weight evenly between the front and rear
wheel. Never exceed the maximum permissible laden
weight and the axle weights. The maximum permissible
laden weight is made up of the following components:
– Motorcycle ready for operation and tank full
– Luggage
– Driver and passenger with protective clothing and helmet.

– Pay attention to running in instructions.

Running in the LC4 models

Even finely machined surfaces of engine parts have rougher
surfaces than parts that slide on each other for a long time.
Therefore, every engine must be run in. For this reason, do not
demand maximum performance from the engine for the first
100 kilometers. The vehicle must be run in at low, changing
performance level for the first 1000 KM (620 miles). The
engine speed of 4800 r.p.m. must not be exceeded during the
first 1000 kilometers (620 miles). During this break-in time,
you should ride your motorcycle in different conditions. The
following table shows you the maximum velocity values in the
different gears at 4800 r.p.m. as based on the rear wheel
transmission ratio of your motorcycle.
Exceeding the above listed rotations as well as pushing high
rpm when the engine is cold will have an adverse effect on the
life of your engine.

km/h   (mph)

NOTE:
D

URING THE STAGE OF RUNNING THE ENGINE IN

THAT IS THE FIRST

1000 KM (620 

MILES

), 

THE ENGINE OIL USED SHOULD BE OF A

MINERAL OIL FORMULA

. T

HIS ALSO APPLIES IF THE ENGINE HAS BEEN

REPAIRED

.

Check the following before each start

When you start off, the motorcycle must be in a perfect tech-
nical condition. For safety reasons, you should make a habit of
performing an overall check of your motorcycle before each
start.
The following checks should be performed:
1  CHECK THE OIL LEVEL

Insufficient oil results in premature wear and consequently
to engine damage.

2 FUEL

Check that there is sufficient fuel in the tank; when closing
the filler cap.

3 CHAIN

A loose chain can fall off; an extremely worn chain can tear,
and insufficient lubrication can result in unnecessary wear to
the chain and rear sprockets.

4 TIRES

Check for damaged tires. Tires showing cuts or dents must
be replaced. The tread depth must comply with the legal
regulations. Also check the air pressure. Insufficient tread
and incorrect air pressure reduce the driving performance.

5 BRAKES

Check the brakes for proper functioning as well as the
brake-fluid level in the tanks. The reservoirs have been
designed in such a way that brake fluid does not need to be
refilled even when the brake pads are worn. If the level of
brake fluid falls below the minimum value, this indicates a
leak in the braking system or completely worn out brake
pads. Arrange for the braking system to be checked by a
KTM specialist garage, as complete failure of the 
braking system can be expected.
Also check the state of the brake hoses and the thickness of
the brake linings.
Check free travel at hand brake lever and foot brake pedal.

6 CABLES

Check correct setting and easy running of all control cables.

7 COOLING LIQUID

Check the level of cooling liquid when the engine is cold.

8 ELECTRICAL SYSTEM

Check headlight, parking light, tail light, brake light, 
flashers, indicator lamps and horn for faultless operation.

9 LUGGAGE

If you are taking luggage with you, check that this is 
securely fastened.

WARNING

– W

EAR SUITABLE CLOTHING WHEN DRIVING A MOTORCYCLE

. C

LEVER

KTM 

DRIVERS ALWAYS WEAR A HELMET

BOOTS

GLOVES AND A

JACKET

REGARDLESS OF WHETHER DRIVING ALL DAY OR JUST FOR A

SHORT TRIP

. T

HE PROTECTIVE CLOTHING SHOULD BE BRIGHTLY

COLOURED SO THAT OTHER USERS OF THE ROADS CAN SEE YOU AS
EARLY AS POSSIBLE

. Y

OUR PASSENGER OF COURSE WILL ALSO NEED

SUITABLE PROTECTIVE CLOTHING

.

– A

LWAYS TURN ON THE LIGHT TO MAKE SURE THAT OTHER DRIVERS

BECOME AWARE OF YOU AS EARLY AS POSSIBLE

.

– D

O NOT DRIVE AFTER HAVING CONSUMED ALCOHOL

.

– O

NLY USE ACCESSORIES THAT HAVE BEEN RELEASED BY

KTM. F

OR

EXAMPLE

FRONT PANELLING CAN IMPAIR THE DRIVING PROPERTIES OF

THE MOTORCYCLE

. C

ASES

EXTRA TANKS ETC

CAN ALTER THE WEIGHT

DISTRIBUTION

AND

THUS

ALSO

IMPAIR

THE

VEHICLE

S

DRIVING

PROPERTIES

.

– T

HE FRONT AND REAR WHEEL ARE ONLY ALLOWED TO BE TIRED WITH

TIRES THAT HAVE THE SAME PROFILE TYPE

.

Instructions for initial operation

– Verify that your KTM dealer performed the PREPARATION

OF VEHICLE jobs (see Customer Service Manual).

– Read the entire manual carefully before your first drive.
– Familiarize yourself with the operating elements.

DRIVING INSTRUCTIONS

640 LC4

Supermoto

16:42 t

17:42 t

1st

35 (22)

35 (22)

2nd

50 (32)

50 (32)

3rd

70 (44)

70 (44)

4th

90 (57)

90 (57)

5th

100 (63) 100 (63)

gear

ratio

Содержание 640 LC4 2002

Страница 1: ...OWNERS HANDBOOK MANUALE D USO MANUEL D UTILISATION MANUAL DE INSTRUCCIONES 2002 BEDIENUNGSANLEITUNG Art Nr 3 210 21 9 2001 640 LC4 640 LC4 SUPERMOTO...

Страница 2: ...by any person other than for purposes of mainten ance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or...

Страница 3: ...of motorcycle mechanics if this is true in your case you will be able to use this manual to carry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorc...

Страница 4: ...osition of the foot brake pedal 20 Page Check the rear brake fluid level 21 Refilling the rear brake fluid reservoir 21 Checking the rear brake pads 21 Dismounting and mounting the front wheel LC4 22...

Страница 5: ...UTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starte...

Страница 6: ...The green indicator lamp lights up when the gear is switched to idle The blue indicator lamp lights up when the high beam is on The red cooling liquid temperature warning lamp lights up at a cooling...

Страница 7: ...pted Filler cap The filler cap 7 can be locked and is provided with a fuel evaporation control system To open the cap insert the ignition key turn it 90 counterclockwise then lift off the filler cap T...

Страница 8: ...d second gear Kickstarter The kickstarter is mounted on the left side of the engine Its upper part can be swivelled WARNING WHEN STARTING THE ENGINE MAKE SURE THAT YOU ALWAYS WEAR STURDY MOTORCYCLING...

Страница 9: ...t will go turn it back counter clockwise by as many clicks as are specified for the relevant type of fork WP 0518W714 12 Klicks 640 LC4 WP 0518W722 14 Klicks 640 LC4 Supermoto Compression damping of s...

Страница 10: ...afety reasons you should make a habit of performing an overall check of your motorcycle before each start The following checks should be performed 1 CHECK THE OIL LEVEL Insufficient oil results in pre...

Страница 11: ...ch is on Check if the ignition is on the headlight is on ignition lock in position If this is not the case the battery is discharged If the lights are on proceed as described in the Trouble shooting s...

Страница 12: ...ET VISOR RESPECTIVELY GOGGLE GLASSES IN PLENTY OF TIME WHEN LIGHT SHINES DIRECTLY ON SCRATCHED VISOR OR GOGGLES YOU WILL BE PRACTICALLY BLIND AFTER FALLING WITH THE MOTORCYCLE CHECK ALL FUNCTIONS THOR...

Страница 13: ...N PARKING YOUR MOTORCYCLE SO THAT IT CANNOT BE USED BY UNAUTHORIZED PERSONS NOTE REGARDING THE CENTER STAND We advise the following procedure to place the motorcycle on the center stand as effortlessl...

Страница 14: ...ENGLISH 13...

Страница 15: ...asher tell tale lamps speedometer illumination horn side stand switch clutch switch emergency off switch Make sure all screws and nuts are tight Check brake fluid level lining thickness and brake disc...

Страница 16: ...vals Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Check al...

Страница 17: ...G ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED DISPOSE OF OIL GREASE FILTERS FUELS CLEANING AGENTS ETC ACCORDING TO YOUR LOCAL REGULATIONS UNDER NO CIRCUMSTANCES MAY USED OIL BE DISPOSED OF I...

Страница 18: ...gs should be greased Changing the spring preload of the shock absorber KTM sets the shock absorber for a driver only weighing approximately 75 kg 165 lb If you want to take a passenger with you of if...

Страница 19: ...TURE WEAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS HAPPENS THE CHAIN COULD ALSO BLOCK THE REAR WHEEL OR DAMAGE...

Страница 20: ...D RESERVOIRS The brake fluid reservoirs on the front and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not necessary to top up the brake fluid If the br...

Страница 21: ...Y TO TOP UP THE BRAKE FLUID IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN DOWN IN THIS CASE CONSULT AN AUTHORIZED KTM DEALER...

Страница 22: ...ND OF A PURPLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT STORE BRAKE FLUID OUT OF REACH OF CHILDREN BRAKE FLUID CAN CAUSE SKIN IRRITATION AVOID CONTACT WITH SKIN AND EYES IF YOU GET...

Страница 23: ...ve runs upwards and parallel to the fork leg see below Tighten the clamp screws 2on the right fork leg so as to prevent the wheel spindle from twisting and then tighten the collar nuts with 40 Nm Loos...

Страница 24: ...ft slightly and swivel to the left Carefully lift the wheel diagonally towards the rear and remove from the swing arm Do not use force to remove the rear wheel to avoid damaging the rim NOTE If the re...

Страница 25: ...e recommend replacing tires at the latest when the tread is down to 2 mm Tire pressure should be checked regularly on a cold tire Proper pres sure ensures optimum driving comfort and extends the life...

Страница 26: ...E DO NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR BATTERY STORAGE When preparing the motorcycle for a longer period o...

Страница 27: ...DER NO CIRCUMSTANCES IS A STRONGER FUSE ALLOWED TO BE SET IN OR A FUSE ALLOWED TO BE REPAIRED AN INEXPERT TREATMENT COULD DAMAGE THE WHOLE ELECTRICAL INSTALLATION Exchanging the headlight lamp Remove...

Страница 28: ...EED SO THAT MORE AIR CAN BLOW THROUGH THE RADIATORS SHOULD THE WARNING LIGHT STILL BE ON OFF AFTER 300 METERS STOP IMMEDIATELY SWITCH OFF THE ENGINE AND LOOK FOR OTHER POSSIBLE CAUSES TOO LITTLE COOLI...

Страница 29: ...from TWIN AIR Press out the water from the air filter but do not wring and allow the filter to dry Lubricate the dry air filter thoroughly with high grade filter oil rubbing to coat the entire filter...

Страница 30: ...o remove any water that may have penetrated into it Water in the float chamber causes engine malfunction Carry out this job with the engine being cold Close the fuel tap Put one end of the hose 4 that...

Страница 31: ...need be made to the automatic decompressor Engine oil Only use fully synthetic branded oils Shell Advance Ultra 4 meeting or sur passing the quality requirements of API classes SG or SH see specificat...

Страница 32: ...in turn may result in engine failure Therefore we recommend that you have the engine oil changed by your authorized KTM mechanic During the guaranty period the oil change must be performed by an auth...

Страница 33: ...herwise engine oil would get into the air filter box by way of the engine venting system Add engine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGIN...

Страница 34: ...t a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open fuel tap tank fuel yo...

Страница 35: ...emble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float needle Replace float Adjust choke cable...

Страница 36: ...t been switched off The battery isn t charged by the generator because REMEDY Readjust or replace ventilation hose Check engine oil level when the engine is warm correct if necessary Use thicker engi...

Страница 37: ...starter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slowly operate the kickstarter until you ca...

Страница 38: ...6 42t 17 42t Chain X Ring 5 8 x 1 4 Bulps headlight H4 12V 60 55W socket P43t parking light 12V 5W socket W2 1x9 5d instrument lights 12V 1 2W socket W2x4 6d indicator lamps 12V 1 2W socket W2x4 6d br...

Страница 39: ...ite 243 35 Nm 25ft lb Collar nut swingarm bolt M14x1 5 100 Nm 74ft lb Clamping screws top triple clamp USD 43 M8 20 Nm 15ft lb Clamping screws bottom triple clamp USD 43 M8 15 Nm 11ft lb Clamping scre...

Страница 40: ...iters including frame Primary ratio straight geared spur wheels 30 81 teeth Clutch multi disc clutch in oil bath Transmission 5 speed claw shifted Gear ratio 1st 14 35 2nd 15 24 3rd 18 21 4th 20 19 5t...

Страница 41: ...oval or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise c...

Страница 42: ...E SHOCK MAY BE DAMAGED REFER TO THE OWNERS MANUAL K T M 6 4 0 L C 4 6 4 0 L C 4 S u p e r m o t o 2 0 0 2 THIS KTM EXHAUST SYSTEM 583 05 083 200 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA FOR MOD...

Страница 43: ...ENGLISH 42 K T M 6 4 0 L C 4 6 4 0 L C 4 S u p e r m o t o 2 0 0 2...

Страница 44: ...SA only 40 Cooling system 27 Correct chain tension 18 Dismounting and mounting the front wheel 22 Dismounting and mounting the rear wheel 23 Draining the carburetor float chamber 29 Driving Instructio...

Страница 45: ......

Страница 46: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 321021...

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