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SETUP INSTRUCTIONS

2020

450 EXC

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450 EXC

‑

F Six Days

500 EXC

‑

500 EXC

‑

F Six Days

500 XCF

‑

Art. no. 3214148en

Содержание 500 EXC-F Six Days 2020

Страница 1: ...SETUP INSTRUCTIONS 2020 450 EXC F 450 EXC F Six Days 500 EXC F 500 EXC F Six Days 500 XCF W Art no 3214148en...

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Страница 3: ...ice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery options deviations...

Страница 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Страница 5: ...1 10 Condition Packaging V2 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective...

Страница 6: ...l you have finished Remove and unpack the separate enclosure and compo nents Check that the scope of supply is complete using the enclosed packing list Have a lift stand available Lift stand 781299551...

Страница 7: ...to the desired position and mount and tighten screws 3 Guideline Screw handle bar holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly E00483 01 Warning...

Страница 8: ...10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly S01413 01 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or s...

Страница 9: ...hten ing S03665 01 All EU models Position the controls on the right half of the handlebar E01235 01 500 EXC F US 500 EXC F Six Days US Position the controls on the right half of the handlebar S03667 0...

Страница 10: ...Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted the vehicle s road permit if any expires Only operate the vehicle in closed off areas re...

Страница 11: ...les Join all plug in connectors to the connector board Route the cables without tension and secure with the cable ties S01411 01 EXC F Six Days EU XCF W Warning Voiding of the government approval for...

Страница 12: ...2 SETUP 10 S01412 10 Route the cable without tension and secure with cable ties and cable holders H01060 01 Mount the mirror clamps on both sides E00474 01 Mount both rear mirrors with the adapter...

Страница 13: ...guard Mount the right hand guard E00482 01 Secure the handlebar cushion with two cable ties Install front fender p 24 Install the front wheel p 23 Remove the 12 V battery p 27 Charge the 12 V battery...

Страница 14: ...nector 6 of the left turn signal using the violet and brown cable colors of the turn signal cable harness Info Pay attention to where the brake line is routed when doing so Connect the plug in connect...

Страница 15: ...harness V01864 10 Remove screws bm Remove screws bn Remove license plate holder with tail light Info Pay attention to the cable of the tail light Lead the cable between the fairing parts V01865 10 Re...

Страница 16: ...amp on the license plate holder and mount and tighten screws bp Mount reflector bq on license plate holder S03682 01 Drill a hole at marking Aon the license plate holder to the size of the marking S03...

Страница 17: ...5 Z 2 Nm 1 5 lbf ft S03684 01 Lead the wiring harnesses through the opening Position the license plate holder on the rear V01868 10 Mount and tighten screws bm with the collar bushing Guideline Remain...

Страница 18: ...r p 33 Install the air filter box cover p 32 Install the 12 V battery p 28 D02151 10 Position the right footrest and pin Info Only insert the pin to the extent that the spring can still be mounted V01...

Страница 19: ...pin Info Only insert the pin to the extent that the spring can still be mounted V01875 10 Position spring as shown Spring E engages in area F V01876 10 Press the spring with special tool ck Footrest...

Страница 20: ...Install the engine guard p 33 Unpack and mount the KTM PowerParts included in the deliv ery optional Info Read the accompanying KTM PowerParts fitting instruc tions Attach the stickers included in the...

Страница 21: ...ll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand 1 to the ground with...

Страница 22: ...r with the headlight 3 4 Installing the headlight mask with the headlight S01328 11 Main work All EU models EXC F Six Days 500 EXC F US Join plug in connectors 1 V01802 11 XCF W Join plug in connector...

Страница 23: ...headlight setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider If the boundary between light and dark does not meet specifications Adjust the headl...

Страница 24: ...drastically reducing the service life Finishing work Remove the motorcycle from the lift stand p 19 3 8 Installing the fork legs 402556 10 Main work EXC F EU US XCF W Position the fork legs Bleeder sc...

Страница 25: ...mp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft K00546 10 Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake calipe...

Страница 26: ...uideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake lin ings are seated correctly against the brake disc Remove the motorcycle from...

Страница 27: ...bf ft S01321 10 Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the headlight mask with the headlight p 20 Check the headlight setting p 21 3 1...

Страница 28: ...screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 13 Disconnecting the negative cable of the 12 V battery Preparatory work Press and hold the switch off button while the engine is idlin...

Страница 29: ...parks and open flames away from 12 V batteries Only charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batteries Minimum clearanc...

Страница 30: ...g to the side V01778 10 Detach wiring harness 5 disconnect relays 6 and hang them to the side V01779 10 Remove screw 7 and detach the battery compartment Lift out the 12 V battery 3 16 Installing the...

Страница 31: ...ft Info Contact disk A must be mounted under screw 7 and cable lug 8 with the claws toward the battery termi nal Slide positive terminal cover 9 over the positive terminal Connect negative cable bk t...

Страница 32: ...ase filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even if there is no load on the 12 V battery it discharges each day The charging level...

Страница 33: ...fessional 00029095053 Info Follow the instructions of the charger and the manual Disconnect the battery charger after charging the 12 V battery Guideline The charging current charging voltage and char...

Страница 34: ...ff at the front 3 19 Installing the air filter box cover V01759 12 Condition The air filter box cover is secured Insert the air filter box cover in area A and clip it into area B V01759 10 Mount and t...

Страница 35: ...Position side cover and hook it in in areas A B and C Mount and tighten screw 1 Guideline Screw sub frame top M8 35 Nm 25 8 lbf ft Loctite 2701 3 22 Installing the engine guard XCF W EXC F Six Days H0...

Страница 36: ...r if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact w...

Страница 37: ...case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries a...

Страница 38: ...r 10 12 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is closed 3 27 Setting the combination instrument Info When the vehicle is de...

Страница 39: ...y until CLK appears at the bottom right of the display Press the button for 2 3 seconds The hour display flashes Adjust the hour display with the button and or button Wait 3 5 seconds The next segment...

Страница 40: ...switch M5 1 Nm 0 7 lbf ft Screw turn signal switch M5 1 Nm 0 7 lbf ft Nut starter motor M6 4 Nm 3 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw b...

Страница 41: ...m 14 8 lbf ft Screw top triple clamp EXC F Six Days M8 17 Nm 12 5 lbf ft Screw top triple clamp EXC F EU US XCF W M8 20 Nm 14 8 lbf ft Engine attachment bolt M10 60 Nm 44 3 lbf ft Remaining nuts chass...

Страница 42: ...ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Страница 43: ...AUXILIARY SUBSTANCES 6 41 Long life grease Recommended supplier MOTOREX Bike Grease 2000...

Страница 44: ...3214148en 3214148en 07 2019 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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