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3 WORK

26

3.12

Mounting the seat

H02218-11

–

Mount the front of the seat on the collar bushings of the fuel
tank, lower the seat at the rear, and push the seat forward.

–

Make sure the seat is locked in correctly.

S03480-10

–

Mount and tighten screw

1

.

Guideline

Remaining screws,
chassis

M6

10 Nm (7.4 lbf ft)

3.13

Disconnecting the negative cable of the 12-V battery

Preparatory work

–

Remove the seat. (

R01414-10

Main work

–

Disconnect negative cable

1

of the 12-V battery.

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Содержание 500 EXC-F 2022

Страница 1: ...SETUP INSTRUCTIONS 2022 450 EXC F 450 EXC F SIX DAYS 500 EXC F 500 EXC F SIX DAYS 500 XCF W Art no 3214520en...

Страница 2: ......

Страница 3: ...ice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery options deviations...

Страница 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Страница 5: ...iagnostics connector H00933 12 Diagnostics connector 1 is located under the seat 2 3 Unpacking and setting up the vehicle E00851 10 Condition Packaging V2 Remove the box and the plastic packaging Info...

Страница 6: ...mp 1 in the combination instrument rack E00850 10 Condition Packaging V12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the mot...

Страница 7: ...osition the connector board and combination instrument on the upper triple clamp Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Route the clutch line with the clutch...

Страница 8: ...Position the handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info The markings on the handlebar should be at the center of the handlebar clamp...

Страница 9: ...ure the cables and wiring are positioned cor rectly Position the handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info The markings on the hand...

Страница 10: ...lebar half S03666 01 XCF W Position the controls on the left handlebar half S01422 01 EXC F Six Days EU XCF W Warning Voiding of the government approval for road use and the insurance coverage If the...

Страница 11: ...ndition Packaging V12 All EU models EXC F Six Days 500 EXC F US Join all plug in connectors to the connector board Route the cables without tension and secure with the cable ties V01883 10 XCF W Plug...

Страница 12: ...es Only operate the vehicle in closed off areas remote from public road traffic if the combina tion switch is installed Optional Remove the protection cap and join the plug in connector of the left co...

Страница 13: ...E00482 01 Secure the handlebar cushion with two cable ties Install front fender p 24 Install the front wheel p 23 Remove the 12 V battery p 27 Charge the 12 V battery p 29 Guideline The 12 V battery m...

Страница 14: ...t nuts with washers and tighten Join plug in connector 6 of the left turn signal using the violet and brown cable colors of the turn signal cable har ness Info Pay attention to where the brake line is...

Страница 15: ...ess V01864 10 Remove screws bm Remove screws bn Remove the license plate holder with the tail light Info Pay attention to the cable of the tail light Feed the cable between the fairing parts V01865 10...

Страница 16: ...lamp on the license plate holder and mount and tighten screws bp Mount reflector bq on license plate holder S03682 01 Drill a hole at marking A on the license plate holder to the size of the marking...

Страница 17: ...5 Z 2 Nm 1 5 lbf ft S03684 01 Feed the wiring harnesses through the opening Position the license plate holder on the rear V01868 10 Mount and tighten screws bm with the collar bushing Guideline Remain...

Страница 18: ...r p 33 Install the air filter box cover p 31 Install the 12 V battery p 28 D02151 10 Position the right footrest and pin Info Only insert the pin to the extent that the spring can still be mounted V01...

Страница 19: ...pin Info Only insert the pin to the extent that the spring can still be mounted V01875 10 Position spring as shown Spring E engages in area F V01876 10 Press the spring with special tool ck Footrest...

Страница 20: ...s Install the engine guard p 33 Unpack and mount the KTM PowerParts included in the deliv ery optional Info Read the accompanying KTM PowerParts fitting instruc tions Attach the stickers included in t...

Страница 21: ...or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand 1 to the ground with your fo...

Страница 22: ...adlight S01328 11 Main work All EU models EXC F Six Days 500 EXC F US Join plug in connectors 1 V01802 11 XCF W Join plug in connector 1 V01782 11 Position the headlight mask and secure it with rubber...

Страница 23: ...headlight setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider If the boundary between light and dark does not meet specifications Adjust the headl...

Страница 24: ...drastically reducing the service life Finishing work Remove the motorcycle from the lift stand p 19 3 8 Installing the fork legs 402556 10 Main work EXC F EU US XCF W Position the fork legs Bleeder sc...

Страница 25: ...mp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft K00546 10 Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake calipe...

Страница 26: ...uideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake lin ings are seated correctly against the brake disc Remove the motorcycle from...

Страница 27: ...bf ft S01321 10 Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the headlight mask with the headlight p 20 Check the headlight setting p 21 3 1...

Страница 28: ...he rear and push the seat forward Make sure the seat is locked in correctly S03480 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 13 Disconnecting the negative c...

Страница 29: ...ach of children Keep sparks and open flames away from 12 V batteries Only charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batt...

Страница 30: ...ve screw 7 and detach the battery compartment Lift out the 12 V battery 3 16 Installing the 12 V battery V01779 11 Main work Insert the 12 V battery into the battery compartment with the terminals fac...

Страница 31: ...Mount the seat p 26 3 17 Charging the 12 V battery Warning Risk of injury 12 V batteries contain harmful substances Keep 12 V batteries out of the reach of children Keep sparks and open flames away f...

Страница 32: ...ted from starting the vehicle repeatedly the battery must be charged immedi ately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and suffer a...

Страница 33: ...lter box cover in area A laterally and take it off at the front V01760 10 Condition The air filter box cover is not secured Pull off the air filter box cover in area A laterally and take it off at the...

Страница 34: ...EJOT PT K60x20 Z 3 Nm 2 2 lbf ft Mount the seat p 26 V01760 11 Condition The air filter box cover is not secured Insert the air filter box cover in area A and clip it into area B 3 20 Removing the re...

Страница 35: ...g up at the front Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 23 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel t...

Страница 36: ...onment Do not allow fuel to enter the groundwater the soil or the sewage system K01334 10 Press release button 1 turn the fuel tank filler cap counter clockwise and lift it off 3 24 Closing the fuel t...

Страница 37: ...th the fuel system Refuel only with clean fuel that meets the specified standards Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the grou...

Страница 38: ...PEED ODO display modes are activated Condition The motorcycle is stationary 400318 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3 se...

Страница 39: ...Adjust the hour display with the button and or button Wait 3 5 seconds The next segment of the display flashes and can be set You can set the following segments in the same way as the hours by pressi...

Страница 40: ...t switch M5 1 Nm 0 7 lbf ft Screw turn signal switch M5 1 Nm 0 7 lbf ft Nut starter motor M6 4 Nm 3 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw...

Страница 41: ...m 14 8 lbf ft Screw top triple clamp EXC F Six Days M8 17 Nm 12 5 lbf ft Screw top triple clamp EXC F EU US XCF W M8 20 Nm 14 8 lbf ft Engine attachment bolt M10 60 Nm 44 3 lbf ft Remaining nuts chass...

Страница 42: ...8 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing...

Страница 43: ...AUXILIARY SUBSTANCES 6 41 Long life grease Recommended supplier MOTOREX Bike Grease 2000...

Страница 44: ...3214520en 3214520en 06 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM COM Photo Mitterbauer KISKA KTM...

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