KTM 300 EXC, Руководство по ремонту

Страница: 225 / 289

29 SERVICE SCHEDULE
223
29.1 Service schedule
Every 40 operating hours/after every race
Every 20 operating hours
Check that the electrical equipment is functioning properly.
● ●
Check and charge the battery.
● ●
Check the front brake linings. ( p. 106)
● ●
Check the rear brake linings. ( p. 111)
● ●
Check the brake discs. ( p. 92)
● ●
Check the brake lines for damage and leakage.
● ●
Check the rear brake fluid level. ( p. 114)
● ●
Check the free travel of the foot brake lever. ( p. 113)
● ●
Check the frame and swingarm.
● ●
Check the swingarm bearing.
●
Check the heim joints at the top and bottom of the shock absorber.
● ●
Check the tire condition. ( p. 91)
● ●
Check the tire air pressure. ( p. 91)
● ●
Check the wheel bearing for play.
● ●
Check the wheel hubs.
● ●
Check the rim run-out.
● ●
Check the spoke tension. ( p. 92)
● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 98)
● ●
Check the chain tension. ( p. 97)
● ●
Grease all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth operation.
● ●
Check/correct the fluid level of the hydraulic clutch. ( p. 194)
● ●
Check the front brake fluid level. ( p. 109)
● ●
Check the free travel of the hand brake lever. ( p. 108)
● ●
Check the play of the steering head bearing. ( p. 53)
● ●
Change the spark plug and spark plug connector.
● ●
Check the intake diaphragm.
● ●
Check the exhaust control for functioning and smooth operation.
●
Check the clutch.
●
Change the gear oil. ( p. 199)
● ●
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
● ●
Check the antifreeze and coolant level. ( p. 195)
● ●
Check the cables for damage and routing without sharp bends.
● ●
Check that the throttle cables are undamaged, routed without sharp bends and set correctly.
● ●
Clean the air filter and air filter box. ( p. 84)
● ●
Change the glass fiber yarn filling of the main silencer. ( p. 81)
● ●
Check the screws and nuts for tightness.
● ●
Check the headlight setting. ( p. 117)
● ●
Check the idle.
● ●
Final check: Check the vehicle for safe operation and take a test ride.
● ●
Make the service entry in KTM DEALER.NET and in the service record.
● ●
●
Periodic interval