KSB RC Series Скачать руководство пользователя страница 5

 

- 5 -5

 

 

RC, RCV 

 

 

 

Series 

Vertical version 

R: If there are ball bearings  

 

DN of discharge nozzle [“] 

 

D: If there is extra gear length 

2.9 

Warnings for equipment with marking 

     

KSB  ITUR  pumps  marked  with  the  ATEX  plate  are 
valid for group II category 2 and 3, zones 1, 21, 2 and 

22  temperature  class  as  shown  on  the  plate  and  Conformity 
Certificate. 

Reliability  may  be  lost  through  incorrect  use,  poor 
connections or any modifications, however small. 

It  is  necessary  to  take  into  account  the  rules  on  the 
connection and use of electrical devices in hazardous 
areas, in particular national regulations on installation. 

Only  qualified  personnel  who  are  familiar  with  these  rules 
should handle this type of machine. 

Any  repair  made  by  the  end  user,  unless  explicitly 
approved 

by 

KSB 

ITUR, 

shall 

release 

the 

manufacturer  from  any  liability  relating  to  Directive  94/9/EC. 
Individual  pieces  supplied  as  spare  parts  must  be  originals, 
supplied and checked by KSB ITUR 

Transport and storage 

3.1 

Transport and handling 

The transport and handling of the equipment must be 
carried  out  using  suitable  means  in  line  with  the 
weight  to  be  supported.  The  weight  is  generally 

shown on the delivery note or on the factory plate; if it is not, 
and  the  equipment  cannot  be  handled  safely,  please  contact 
KSB ITUR. 

Remember  that  the  equipment  must  never  be lifted  using the 
ring bolts of the different items (e.g. motor and pump ring bolt), 
which are exclusively for independent transport. 

It  is  also  important  not  to  use  the  pump  and 
pipe  flanges  or  joining  elements,  e.g. 

couplings 

If  the  equipment  is  to  be  lifted  using  straps, 
these  must  always  be  run  underneath  the 

motor and pump support. 

When the pumps are dismounted from their transport 
pallet,  suitable  means  must  be  used  to  ensure  the 
stability of the equipment, until it is finally secured at 

its definitive location. 

3.2 

Provisional storage/Conservation 

During provisional storage, it is necessary to protect the parts 
with  preservation  products  from  contact  with  the  low  alloy 
liquid  (e.g.  grey  casting,  nodular  casting,  etc).  Preservation 
products  available  on  the  sector  market  can  be  used,  in  line 
with  the  manufacturer's  instructions  on  application  and 
disposal.  

The  pump,  or  motor  pump,  shall  be  deposited  in  a  dry  site 
where the relative humidity is as constant as possible. 

When stored outside,  it  is  necessary  to keep  the  pump/motor 
pump  in an impermeable  box,  ensuring  it does  not come  into 
contact with external humidity. 

Protect the stored product from humidity, dirt, 
parasites  and  unauthorised  access.    All 

openings  must  remain  closed,  and  must  not  be  opened  until 
necessary during assembly. 

The shiny (mechanised) parts and surfaces of the pump must 
be protected from corrosion using silicone-free grease or oil. 

All  equipment  supplied  on  a  transport  bench  (forklift 
truck,  carriage,  etc)  should  be  secured  using  the 
envisaged  attachment  device  or  brake.  Ask  KSB 
ITUR  for  the  specific  instructions  manual  for  your 

transport bench if you do not have one already.  (see annex

 0

) 

The  electric  motor  must  be  disconnected,  the  connection 

cables removed and the terminal box closed with its 
cover on. 

The  switchboards  must  be  in  vertical  position  and 
disconnected. 

Group description  

4.1 

General description 

Dual-gear  rotating  pump,  self-suction,  with in line suction  and 
impulsion,  for  clean  fluids  free  of  solids  and  with  lubricant 
properties. 

4.2 

Denomination 

R C   V   -   2       R   D  

 

 

 

 

 

 

* Except RC-

00, which has a nozzle of ¾” and RC-2 / RCV-2 

which have a nozzle of 1 ½ “ 

Close coupled  

(RC-00 and RC-01) 

Horizontal 

Vertical (RCV) 

 

 

 

 

 

 

4.3 

Form of construction  

Pump casing with in line suction and impulsion. It has a relief 
bypass valve, adjustable and with automatic opening. 

Sizes  RC-00  and  RC-01 are close coupled constructions  (not 
available  in  vertical  version)  with  rigid  coupling.  The  other 
sizes are free shaft construction with flexible coupling. 

Bearing  bushes:  The  RC-00  and  RC-01  size  pumps  do  not 
have  friction  bearing  bushes.  The  other  pump  sizes  include 
either  bearings  or  friction  bearing  bushes,  both  lubricated  by 
the pumped fluid. 

Shaft  sealing:    Lip  seals  in  sizes  RC-00  and  RC-01  and 
mechanical seal in the other sizes. 

 

Note 

Note 

Note 

Содержание RC Series

Страница 1: ...s important instructions and warnings You must read them before mounting making the electrical connections and starting up You must also comply with the instructions for the components related to this pump Please remember that this Manual must be kept close to the motor pump group ...

Страница 2: ...otor connection 9 5 4 2 Timer relay adjustment 9 5 4 3 Check rotation direction 10 6 START UP 10 6 1 FIRST START UP 10 6 1 1 Lubricant 10 6 1 2 Filling priming of the pump 10 6 1 3 Final control 10 6 1 4 Start up 10 6 1 5 Shutdown 11 6 2 SERVICE LIMITS 11 6 2 1 Start up frequency 11 6 2 2 Temperature of the liquid to be pumped 11 6 2 3 Viscosity of the liquid to be pumped 11 6 2 4 Maximum pump spe...

Страница 3: ... to satisfy Directive 94 9 EC on the prevention of the risk of explosion The details shown directly on the machine such as Rotation direction arrow Fluid connections identifications These must be complied with and conserved in a manner which ensures they are legible 2 2 Personnel qualifications and instruction All Service Maintenance Inspection and Assembly personnel must be duly qualified The ter...

Страница 4: ...er 40ºC In the event of a liquid with high steam pressure being used beware of the danger of explosion due to pressure confinement with the pump stopped This confinement must be avoided by opening inlet or discharge valves or by providing a properly conducted air vent connection in the pump discharge for liquid evacuation For rotating parts The pump should never work without its coupling guard in ...

Страница 5: ...ducts from contact with the low alloy liquid e g grey casting nodular casting etc Preservation products available on the sector market can be used in line with the manufacturer s instructions on application and disposal The pump or motor pump shall be deposited in a dry site where the relative humidity is as constant as possible When stored outside it is necessary to keep the pump motor pump in an...

Страница 6: ...ENTS N m FORCES N MOMENTS N m PUMP SIZE Fx Fy Fz Mx My Mz Fx Fy Fz Mx My Mz 00 NOT APPLICABLE THREADED NOZZLES 01 1 1 1 2 2 2R 242 242 242 121 121 121 242 242 242 121 121 121 2RD 242 242 242 121 121 121 242 242 242 121 121 121 3R 346 346 346 182 182 182 346 346 346 182 182 182 4R 415 415 415 222 222 222 415 415 415 222 222 222 ...

Страница 7: ...r brake Ask KSB ITUR for the specific instructions manual for your transport bench if you do not have one already see annex 0 Cementing Pour an initial layer of mortar cement into the orifices of the bolts contacting throughout the periphery with the base of the base frame Once the mortar cement has set tighten the anchor pins in a balanced manner Connect the suction and impulsion nozzles to the i...

Страница 8: ...ith the pump The equipment is aligned at factory and this alignment must never be lost The following instructions must be followed when dismounting or returning the motor Check that the flange support surface of the motor support and of the motor itself are perfectly clean and smooth Check the correct separation between the two halves of the coupling Check that the alignment between both shafts is...

Страница 9: ...out the connections We strongly recommend the use of a safety circuit breaker for the motor and a thermistor associated to a trigger device These instructions apply to asynchronous three phase standard electric motors with a squirrel cage both in horizontal and vertical execution in IP 23 IP 54 and IP 55 protection grades with frame sizes of between 56L and 355S both inclusive with voltages of 200...

Страница 10: ...he pumped fluid Lubricant is not required FRICTION BEARING BUSHES Lubricated with pumping fluid The pump friction bearing bushes are lubricated with the pumped fluid Lubricant is not required 6 1 2 Filling priming of the pump The pump must be primed before starting up for the first time or following a long period of inactivity To do this EQUIPMENT IN LOAD 1 Disconnect the voltage from the motor or...

Страница 11: ...ned at the shaft seal whilst the pump remains shutdown The pump must be protected from freezing whenever this risk exists and must be emptied in prolonged periods of non operation If whilst the pump is shutdown it must remain on standby for service start up at regular intervals for around 5 minutes see also 7 2 1 Fire pumps 1x month at minimum Drink safe water pumps 1x 48 hours at minimum Reserve ...

Страница 12: ...carried out in such a way as there is no risk to people or to the environment in line with legislation If necessary use protective clothing and mask 7 4 Dismounting 7 4 1 Fundamental instructions observations Before dismounting ensure the pump cannot be started up The suction and impulsion valves must be closed The pump frame must have returned to environmental temperature The pump frame must be d...

Страница 13: ...t the length of the covers so the shaft and coupling are fully covered 6 Secure the lifting plate 5 to its support 6 using the corresponding screws 7 If there is no lifting plate the locking screws 4 are longer and also fulfil this function 4 5 6 7 7 Finish tightening the locking screws 4 7 5 2 Coupling Flexible coupling 1 Mount the pump when it has been dismounted and tighten the attachment nuts ...

Страница 14: ...ements such as coupling guards before starting up the equipment The pump materials have been selected in accordance with the process fluid indicated in the datasheets If this fluid is modified check with KSB ITUR that the new fluid is suitable for the pump 7 5 6 Tightening torque of the screws nuts Steel Stainless steel ISO Metric thread Tightening Torque in N m for non lubricated thread M4 3 1 2 ...

Страница 15: ...gs With thermocouple Quarterly 9 13 6 Check tightness of connecting bolts for motor base frame pump base frame cover casing support support supplement flanges casing Manually Twice a year 7 7 Check and align the coupling See point 5 2 of the manual Twice a year and every time it is dismounted 8 COMPLETE PUMP CHECK Check and dismount the pump See point 7 of the manual Yearly 1 2 3 4 5 6 9 10 14 9 C...

Страница 16: ...pressure or density greater than shown Change the motor for a superior one if necessary X X X X Poor alignment between the pump and motor Align the coupling X Obstruction inside the pump or installation Dismount the pump and clean X X X Ball bearings deteriorated poorly assembled or poorly lubricated Check them check the assembly or lubricate them or adjust them properly in their positions X Exces...

Страница 17: ...ing 161 Casing cover 210 1 Driven shaft 210 99 Drive shaft 400 Gasket 412 O Ring 421 Lip seal 740 99 Valve kit 753 Valve cone Ref Description 757 Valve throttle 870 1 Gear unit 870 2 Gear unit 904 Grub screw 914 1 Allen screw 914 2 Allen screw 914 3 Allen screw 924 Adjusting nut 932 Circlip 940 Parallel key 950 Spring ...

Страница 18: ...cover 545 1 Bearing Bush 545 2 Bearing bush 545 3 Bearing bush 550 1 Washer 550 2 Washer 740 99 Valve kit Ref Description 750 Valve protector 753 Valve cone 757 Valve throttle 840 Coupling 860 Coupl Flexible element 870 1 Gear unit 870 2 Gear unit 901 1 Hexagonal Head Bolt 901 2 Hexagonal Head Bolt 914 Allen screw 916 Plug 924 Adjusting nut 932 Circlip 940 1 Parallel key 940 2 Parallel key 950 Spr...

Страница 19: ...chanical seal 471 Seal cover 545 1 Bearing Bush 545 2 Bearing bush 550 1 Washer 550 2 Washer 740 99 Valve kit Ref Description 750 Valve protector 752 Valve seat 753 Valve cone 757 Valve throttle 840 Coupling 860 Coupl Flexible element 870 1 Gear unit 870 2 Gear unit 901 Hexagonal Head Bolt 914 Allen screw 916 Plug 932 Circlip 940 1 Parallel key 940 2 Parallel key 950 Spring ...

Страница 20: ...ring 411 2 Joing ring 411 3 Joint ring 411 4 Joing ring 433 Mechanical seal 484 Spring plate 504 Spacer Ring 740 99 Valve kit 750 Valve protector 753 Valve cone Ref Description 757 Valve throttle 840 Coupling 860 Coupl Flexible element 870 1 Gear unit 870 2 Gear unit 900 Eyebolt 902 1 Stud 902 2 Stud 902 3 Stud 916 1 Plug 916 1 Plug 920 1 Nut 920 2 Nut 920 3 Nut 924 Adjusting Nut 940 1 Parallel ke...

Страница 21: ...Plug 920 1 Nut 920 2 Nut 924 Adjusting Nut 940 1 Parallel key 940 2 Parallel key 950 Spring Ref Description 102 99 Volute casing 161 1 Casing cover 161 2 Casing cover 210 98 Driven shaft 210 99 Drive shaft 321 Rigid Ball Bearing 360 Beaing cover 400 1 Gasket 400 2 Gasket 411 1 Joint ring 411 2 Joing ring 411 3 Joint ring 411 4 Joing ring 433 Mechanical seal 504 Spacer Ring 740 99 Valve kit 750 Val...

Страница 22: ...n sloping and clean in order to prevent any displacement If operation is by way of an electric motor with a pluggable connection check that the circuit breaker or operation selector is in shutdown position before connecting to the grid The start up instructions in the pump and motor manuals must be followed 9 1 3 Maintenance Apart from the particular instructions on maintenance of the pump and mot...

Страница 23: ...Decontamination certificate RC RCV This page has been left blank on purpose ...

Страница 24: ...Decontamination certificate RC RCV This page has been left blank on purpose ...

Страница 25: ...o dispatch placing at your disposal On sealless pumps the rotor has been removed from the pump for clearing No special safety precautions are required for further handling The following safety precautions are required for flushing fluids fluid residues and disposal We confirm that the above data and information are correct and complete and that dispatch is affected in accordance with the relevant ...

Страница 26: ...able to legally prove that these defects existed prior to installation and assembly KSB ITUR shall in no case be liable for any direct or indirect damage which the Product may suffer as a result of defective installation incorrect storage lack of maintenance negligent handling handling by unauthorised personnel overloading or deficient functions or for any damages resulting from external influence...

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