Pressure Booster System
KSB Delta Solo
KSB Delta Solo SVP
Installation/Operating Manual
Страница 1: ...Pressure Booster System KSB Delta Solo KSB Delta Solo SVP Installation Operating Manual...
Страница 2: ...provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer...
Страница 3: ...mmunity requirements 11 3 Transport Temporary Storage Disposal 12 3 1 Checking the condition upon delivery 12 3 2 Transport 12 3 3 Storage preservation 12 3 4 Return to supplier 13 3 5 Disposal 13 4 D...
Страница 4: ...cing Maintenance 36 8 1 General information Safety regulations 36 8 1 1 Inspection contract 37 8 2 Servicing Inspection 37 8 2 1 Supervision of operation 37 8 2 2 Maintenance schedule 37 8 2 3 Setting...
Страница 5: ...ertificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health...
Страница 6: ...e software is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to t...
Страница 7: ...y CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbo...
Страница 8: ...he operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pressure booster system must only be operated within the operating limits desc...
Страница 9: ...following safety regulations shall be complied with Accident prevention health regulations and safety regulations Explosion protection regulations Safety regulations for handling hazardous substances...
Страница 10: ...perator bears all responsibility for the final EMC properties of the equipment plant or installation A prerequisite or requirement for complying with the relevant standards or the limit values and ins...
Страница 11: ...devices with a phase current of between 16 A and 75 A and professional devices from 1 kW up to a phase current of 16 A 2 9 3 Interference immunity requirements In general the interference immunity req...
Страница 12: ...cted and is on hand 1 Remove the packaging Remove the caps from the connection openings 2 Check for any in transit damage 3 Transport the pressure booster system to the place of installation 4 Detach...
Страница 13: ...ated with anhydrous inert gas to ensure drying 4 Always complete and enclose a certificate of decontamination when returning the pressure booster system Section 12 Page 57 Always indicate any safety a...
Страница 14: ...nt marked with the adjacent symbol must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns If the used electrical or electronic...
Страница 15: ...stem and KSB SuPremE motor 4 4 Name plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphen a d Rijn NL Imax www ksb com KSB B V Made in NL KSB Delta Solo 1 1508 SVP 12345678 33A 50Hz 3x400V PT 06 2018 1...
Страница 16: ...n Drive Electric motor Efficiency class IE4 IE5 to IEC TS 60034 30 2 2016 IP54 enclosure Automation Frequency inverter Control panel display keys LEDs service interface Control unit IP54 enclosure Fau...
Страница 17: ...y can be connected at the corresponding contacts During commissioning and after every power failure the pressure booster system fills the piping system slowly to prevent any damage to the piping by su...
Страница 18: ...a Solo 1983 844 02 EN 4 10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor 1 2 Fig 3 PE connection 1 Earthing terminal...
Страница 19: ...as accessories NOTE Do not install pressure booster systems next to sleeping or living quarters NOTE The installation room must provide for suitable drainage Before beginning with the installation ch...
Страница 20: ...ure booster system Damage to the pump sets Clean the accumulator before filling it The original operating manual of the pressure booster system is on hand 1 Mechanically and electrically connect the a...
Страница 21: ...if necessary NOTE A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure inlet pressure and...
Страница 22: ...ng water reservoir water tank 1 Remove the wire jumper between DI1 B4 and 24 V B3 Connect an external dry running protection device e g a float switch in its place When this connection type is used th...
Страница 23: ...ed or directly in the equipment itself The associated lightning protection concept must be provided by the operator or by a suitable provider commissioned by the operator Surge protective devices can...
Страница 24: ...A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure inlet pressure and shut off head exce...
Страница 25: ...competent authorities must be informed in due time prior to commissioning test running the system 6 1 2 Dry running protection Pressure booster systems are fitted with a dry running protection device...
Страница 26: ...inlet side shut off element and prime the pressure booster system until the fluid to be handled escapes through all vent holes 5 Close and slightly tighten the pump vent plugs 6 Switch on all motor pr...
Страница 27: ...o the terminals inside the control unit 9 Check the start and stop pressure re adjust if necessary 10 Test the proper function of the lack of water and dry running protection equipment If not fitted m...
Страница 28: ...LED traffic light function The traffic light function provides information about the system s operating status 3 Display Displays information on frequency inverter operation 4 Operating keys Toggling...
Страница 29: ...sis S2 x x x Settings S3 x x x and Information S4 x x x The wrench icon shows that you have logged in as a customer AUTO bar Parameter number example Setpoint Closed loop Control Parameter number exam...
Страница 30: ...mode Manual mode must be restarted Table 13 Assignment of keys for manual mode Key Function MAN MAN operating key When switching the operating mode from AUTO to MAN the current operating speed is used...
Страница 31: ...O Hz AUTO 1 min AUTO kW AUTO A Hz ESC OK ESC OK ESC OK ESC OK 1 2 4 3 5 8 7 6 Fig 8 Selecting and displaying operating values on the main screen 1 Parameter number for speed 1 2 1 1 2 Current speed rp...
Страница 32: ...sis NOTE If the motor standstill heater has been switched on the display alternates between the measured value and the letter H 7 1 3 Settings menu NOTE The standard control panel is designed to be us...
Страница 33: ...dongle NOTE If no keys are pressed for five minutes the system will automatically return to the Standard access level The password can be changed after entering the factory default password Table 16 P...
Страница 34: ...es If the alert occurs repeatedly within a specific time window automatic acknowledgement is suspended As soon as the alarm condition of a pending alert no longer exists the time interval is started W...
Страница 35: ...PC notebook to be connected via a special cable USB optical The following action can be taken Configuring and parameterising the frequency inverter with the service software Software update Saving and...
Страница 36: ...devices lifting equipment and lifting tackle to move heavy assemblies or components WARNING Unintentional start up of pressure booster system Risk of injury by moving parts Make sure the pressure boos...
Страница 37: ...ver operate the pump set without liquid fill Never close the shut off element in the suction line and or supply line during pump operation CAUTION Impermissibly high temperature of fluid handled Damag...
Страница 38: ...p must be lower than the set start up pressure pE of the pressure booster system The best storage volumes are achieved with the following settings mean value Value 0 9 at start up pressure 3 bar Valu...
Страница 39: ...ntional start up Comply with the local regulations 2 Close the shut off valve of the pump 3 Place a suitable container under the drain connection 4 Open the drain connections To do so observe the pump...
Страница 40: ...k valve into the body Apply lubricant to new O rings See table below Fig 14 Mounting the body 11 Mount the body of the non return valve Fig 15 Loosening the screwed connection of the body parts 12 Use...
Страница 41: ...heck for any leakage Table 21 Spare parts for servicing non return valves per pump Material number Description Non return valve O rings O ring lubricant non water soluble 71630405 ER non return valve...
Страница 42: ...tically after acknowledgement reset or when the cause of the malfunction or fault has been eliminated The operator ensures that trouble shooting is performed by authorised qualified specialist personn...
Страница 43: ...e pump blocked Check replace control cable connections Remove the pump blockage manually Temperature of power electronics or motor winding too high Reduce the ambient temperature by improving ventilat...
Страница 44: ...ed KSB SuPremE motor data could not be determined Self acknowledging E19 No motor data available The motor data is not set Self acknowledging E20 AMA fault The extended motor data could not be determi...
Страница 45: ...ith current Check swing check valve Motor voltage output is too low at nominal load 380 V at nominal load Check line input voltage enter motor current at 380 V mains voltage fit larger sized motor Hea...
Страница 46: ...s wired incorrectly interruption short circuit Re wire properly Sensor connected incorrectly actual value failure Connect sensor correctly No main pump recognised in system Define role in multiple pum...
Страница 47: ...knowledging E75 Limited stop ramp Set stop ramp time exceeded Self acknowledging E76 24 V overload Internal 24 V power supply unit overloaded Self acknowledging E77 PumpMeter communication Incorrect P...
Страница 48: ...sumers Control terminal wiring errors DigIn AnIn Re wire properly Dynamic overload protection Incorrect motor data set Match motor data to motor used Wrong direction of rotation of the pump Adjust the...
Страница 49: ...pped by the stop ramp but coasts to a standstill The amount of time this process takes depends on the mass moment of inertia of the system The drive remains disabled during coasting Self acknowledging...
Страница 50: ...gauge 591 Accumulator 742 01 02 Lift check valve 595 Anti vibration pad 743 90 Ball valve 655 Pump The individual parts of the pump set are shown in the product literature of the pump set 10 2 Alerts...
Страница 51: ...Self acknowledging A20 AMA fault The extended motor data could not be determined Self acknowledging A98 HMI hardware test not passed Control panel defective Non self acknowledging A99 IO hardware test...
Страница 52: ...y to permissible range Frequency inverter power motor power and or output current motor current Wrong device ordered mount larger frequency inverter Frequency inverter mounted incorrectly External fan...
Страница 53: ...pump valves 10 3 Warnings Table 31 Warnings Message number Message Description Behaviour A30 W30 External message External message present Self acknowledging configurable W50 Dynamic overload protecti...
Страница 54: ...direction of rotation of the pump Adjust the direction of rotation of the motor via the phase sequence Hydraulic overload Reduce the hydraulic load Pump blocked mechanically runs sluggishly Check pump...
Страница 55: ...ent is active In the event of a stop via the DI EN digital input the drive is not stopped via the stop ramp but coasts to standstill The amount of time this process takes depends on the mass moment of...
Страница 56: ...ction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonised i...
Страница 57: ...er bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...
Страница 58: ...refer to the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator p...
Страница 59: ...ts Causes and remedies 43 I Information message 55 Installation 16 Installation at site 19 Intended use 8 Interference emissions 10 K Key to safety symbols markings 7 L LED display 35 M Main screen 28...
Страница 60: ...KSB B V Kalkovenweg 13 2401 LJ Alphen aan den Rijn Netherlands 1983 844 02 EN...
