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7 Servicing/Maintenance

24 of 32

AmaSlide

2553.870/01-EN

7 Servicing/Maintenance

7.1 Safety regulations

The operator ensures that maintenance, inspection and installation are performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.

WARNING

Fluids and supplies posing a health hazard and/or hot fluids and supplies

Risk of injury!

▷

Observe all relevant laws.

▷

Decontaminate maintenance aids or pump sets including maintenance aid
which have been used in fluids posing a health hazard.

▷

When handling hazardous fluids take appropriate measures to protect persons
and the environment.

NOTE

All maintenance work, service work and installation work can be carried out by KSB
Service or authorised workshops. For contact details please refer to the enclosed
"Addresses" booklet or visit "

www.ksb.com/contact

" on the Internet.

Never use force when dismantling and reassembling the maintenance aid.

CAUTION

Use of impermissible spare parts

Damage to the machinery!

▷

Never use spare parts which do not meet the technical requirements.

7.2 Maintenance/inspection

The maintenance aid is maintenance-free!

When performing maintenance/servicing or inspection work on the pump set, also
perform a visual inspection of all parts of the maintenance aid and check that all
bolted/screwed connections are tightened firmly. (

Section 7.4, Page 25)

7.3 Cleaning

WARNING

Fluids handled, consumables and supplies which are hot and/or pose a health
hazard

Hazard to persons and the environment!

▷

Collect and properly dispose of flushing fluid and any fluid residues.

▷

Wear safety clothing and a protective mask if required.

▷

Observe all legal regulations on the disposal of fluids posing a health hazard.

If the maintenance aid and/or pump set have been used in fluids whose residues
could lead to corrosion damage in the presence of atmospheric humidity or could
ignite upon contact with oxygen, the products must be flushed, neutralised and
treated with anhydrous inert gas to ensure drying.

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Содержание AmaSlide KB16-AH280

Страница 1: ...Maintenance Aid AmaSlide Installation Operating Manual Mat No 05040252 ...

Страница 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB SE Co KGaA Frankenthal 04 05 2020 ...

Страница 3: ...rvation 10 3 4 Return to supplier 11 3 5 Disposal 12 4 Description 13 4 1 General description 13 4 2 Designation 13 4 3 Name plate 13 4 4 Configuration and function 14 4 5 Scope of supply 14 4 6 Dimensions and weights 14 5 Installation at Site 15 5 1 Safety regulations 15 5 2 Checks to be carried out prior to installation 15 5 3 Installing a pump set with AmaSlide 16 6 Operation 21 6 1 Safety regu...

Страница 4: ...Contents 4 of 32 AmaSlide 9 Certificate of Decontamination 30 Index 31 ...

Страница 5: ...nation A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled ...

Страница 6: ...imensions for the pump set weights General assembly drawing1 Sectional drawing of the product List of components1 Description of all components Installation operating manual of the pump Proper and safe use of the pump in all phases of operation 1 4 Symbols Table 2 Symbols used in this manual Symbol Description Conditions which need to be fulfilled before proceeding with the step by step instructio...

Страница 7: ... one of the signal words this symbol indicates a hazard which will or could result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the...

Страница 8: ...plication and operating limits specified in the data sheet or product literature regarding temperature etc Observe all safety information and instructions in this manual 2 3 Personnel qualification and personnel training All personnel involved must be fully qualified to transport operate maintain and inspect the equipment this manual refers to The responsibilities competence and supervision of all...

Страница 9: ...on Modifications or alterations of the product are only permitted with the manufacturer s prior consent Use only original spare parts or parts components authorised by the manufacturer The use of other parts components can invalidate any liability of the manufacturer for resulting damage The operator ensures that maintenance inspection and installation are performed by authorised qualified special...

Страница 10: ...ower cable Never enter the area underneath suspended load Observe the regional transport regulations DANGER Improper transport Risk of injury from lifting heavy components Select lifting accessories which are suitable for the component weight Always use the attachment points provided for the lifting accessories Comply with the applicable health and safety regulations Transport on pallet Transport ...

Страница 11: ... the manufacturer s instructions for application removal of the preservative 1 Thoroughly clean the maintenance aid 2 Apply the preservative evenly Removal of preservation Preservatives must be removed from the maintenance aid prior to commissioning WARNING Fluids consumables and supplies posing a health hazard Hazard to persons and the environment Collect and dispose of any preservatives flushing...

Страница 12: ...nd the environment Collect and dispose of any preservatives flushing liquids and fluid residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the product Collect greases and other lubricants during dismantling 2 Separate and sort the materials e g by Metals Plastics Electronic waste Greases and othe...

Страница 13: ...intenance servicing inspection work 4 2 Designation Example AmaSlide KB16 AH280 Table 5 Designation key Code Description AmaSlide Type series KB16 Motor size AH280 Pump centreline height 4 3 Name plate The maintenance aid does not have a name plate of its own as the maintenance aid is usually fitted to the pump set at the customer s site A maintenance aid retrofitted to an existing pump can be ide...

Страница 14: ...oved from the pump casing 2 The back pull out unit 4 including motor can be moved along the guide rails 7 until it reaches the servicing position Remove and re position the locking bolts 6 see locking bolts 12 The guide plates 11 are locked in the axial direction with the locking bolts 12 and 13 This servicing position is suitable for the following work Inspecting the pump casing Removing any soli...

Страница 15: ...pport the load Personal injury and damage to property Use a concrete of compressive strength class C12 15 which meets the requirements of exposure class XC1 to EN 206 1 The mounting surface must be set flat and level Observe the weights indicated 1 Check the structural requirements All structural work required must have been prepared in accordance with the dimensions to ensure the maintenance aid ...

Страница 16: ...nd discharge side piping has been connected to the pump ü The optional flanged spacer has been fitted on the suction side 1 Undo nut 9202 from both chemical anchors at support foot 183 2 Undo hexagon head bolt 901 26 at the motor cover 3 Remove support foot 183 183 901 26 Fig 4 Positioning the support foot 4 Position support foot 183 as shown 5 Position hexagon head bolt 901 26 at the motor cover ...

Страница 17: ...2 901 58 550 58 901 58 550 58 Fig 6 Fitting the motor end adapters on both sides 7 Tighten hexagon head bolts discs 901 58 550 58 at both adapters 82 5 02 55 1 901 62 550 62 920 62 901 62 550 62 920 62 901 62 550 62 920 62 901 62 550 62 920 62 55 1 Fig 7 Positioning the guide plates with rollers on both sides 8 Position hexagon head bolts nuts 901 62 550 62 920 62 at the four guide plates 55 1 but...

Страница 18: ... accordance with the Chemical anchor dimensions table Then clean the holes WARNING Improper handling of mortar cartridge Skin sensitisation and or irritation Wear suitable protective clothing 13 Insert the mortar cartridges into the four holes drilled for chemical anchors 904 01 Observe the curing times of the mortar cartridges 14 Drive threaded rods into the four holes drilled for chemical anchor...

Страница 19: ...0 Positioning the guide rails Fitting the chemical anchors 15 Position guide rails 81 30 16 After the curing time specified in the Curing times of mortar cartridge table tighten the nuts of the four chemical anchors 904 01 evenly 183 901 65 550 65 901 65 550 65 901 26 Fig 11 Fitting the support foot 17 Tighten hexagon head bolts 901 65 550 65 at support foot 183 18 Tighten hexagon head bolt 901 26...

Страница 20: ...llers on both sides 19 Tighten hexagon head bolts 901 62 550 62 920 62 at the four guide plates 55 1 901 63 901 63 901 63 81 30 901 63 Fig 13 Fitting the guide rails on both sides 20 Tighten hexagon head bolts 901 63 at guide rails 81 30 Fig 14 Pump set with maintenance aid in operating position The AmaSlide maintenance aid is ready for operation and the pump set is in operating position ...

Страница 21: ...f any auxiliary feed lines Allow the pump set to cool down to ambient temperature WARNING Components with sharp edges Risk of cutting or shearing injuries Always use appropriate caution for installation and dismantling work Wear work gloves WARNING Unintentional starting of the pump set Risk of injury by moving components and shock currents Ensure that the pump set cannot be started unintentionall...

Страница 22: ...p end 2 Undo nuts 920 01 at the pump set 901 62 Fig 16 Servicing position 3 Guide the back pull out unit including motor along the guide rails as far as it will go 4 Fit hexagon head bolts 901 62 in their new position in front of the motor end roller and tighten them ð The back pull out unit including motor is now secured on the guide rails in servicing position WARNING Work on unsecured maintenan...

Страница 23: ...2 Guide the back pull out unit including motor along the guide rails until it abuts the pump casing The force required to move the back pull out unit depends on the motor weight 920 01 901 62 920 01 Fig 18 Operating position 3 Tighten nuts 920 01 at the pump set 4 Fit hexagon head bolts 901 62 in their new position in front of the pump end roller and tighten them ð The pump set is in operating pos...

Страница 24: ...sembling the maintenance aid CAUTION Use of impermissible spare parts Damage to the machinery Never use spare parts which do not meet the technical requirements 7 2 Maintenance inspection The maintenance aid is maintenance free When performing maintenance servicing or inspection work on the pump set also perform a visual inspection of all parts of the maintenance aid and check that all bolted scre...

Страница 25: ... when ordering replacement or spare parts Maintenance aid data Order number Order item number Type series Size Year of construction Part number and description ð Section 8 1 Page 26 Pump set data Order number Order item number Type series Size Motor size Year of construction Refer to the name plate for all data Also specify the following data Quantity of spare parts Shipping address Mode of dispat...

Страница 26: ...g of AmaSlide maintenance aid for horizontally dry installed KRT motor types KB16 18 22 Table 9 List of components Part No Description Part No Description 55 1 Guide plate with roller 550 05 57 58 62 65 Disc 81 30 Guide rail 901 05 57 58 62 63 65 Hexagon head bolt 82 5 01 Adapter pump end 904 Chemical anchor pump 82 5 02 Adapter motor end 904 01 Chemical anchor maintenance aid 181 01 Pump stool 92...

Страница 27: ... 250 2805 KB16 32 40 435 1106 35 1036 250 600 550 100 253 E 250 2805 KB16 32 40 435 1106 35 1036 250 600 550 100 253 K 250 2805 KB16 32 40 435 1106 35 1036 250 600 550 100 254 F 250 2805 KB16 32 40 435 1106 35 1036 250 600 550 100 254 K 250 2805 KB16 32 40 435 1106 35 1036 250 600 550 100 253 D 250 280 KB16 32 40 435 1106 35 1036 250 600 550 150 253 D 250 280 KB16 32 40 435 1106 35 1036 250 600 55...

Страница 28: ...6 35 1236 270 680 630 150 315 D 315 315 KB18 48 40 470 1306 35 1236 270 680 630 150 315 F 315 280 KB18 48 40 470 1306 35 1236 270 680 630 150 317 E 315 280 KB18 48 40 470 1306 35 1236 270 680 630 150 317 K 315 280 KB18 48 40 470 1306 35 1236 270 680 630 200 315 D 315 375 KB18 48 40 470 1306 35 1236 270 680 630 200 315 K 315 315 KB18 48 40 470 1306 35 1236 270 680 630 200 316 K 315 315 KB18 48 40 4...

Страница 29: ...10 450 KB18 48 40 470 1306 35 1236 270 680 630 300 401 K 410 450 KB18 48 40 470 1306 35 1236 270 680 630 300 403 K 410 450 KB18 48 40 470 1306 35 1236 270 680 630 100 400 K 410 315 KB22 53 5 50 560 1506 35 1436 361 760 710 100 401 K 410 315 KB22 53 5 50 560 1506 35 1436 361 760 710 100 401 F 410 315 KB22 53 5 50 560 1506 35 1436 361 760 710 100 401 E 410 315 KB22 53 5 50 560 1506 35 1436 361 760 7...

Страница 30: ...bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece have also been cleaned For canned motor pumps the rotor and plain bearing have been removed from the pump for cleaning In cases of leakage at the stator can the stator space...

Страница 31: ...Installation at site 15 K Key to safety symbols markings 6 M Maintenance 24 O Other applicable documents 6 P Personnel 8 Q Qualifications 8 R Return to supplier 11 S Safety 8 Safety awareness 9 Scope of supply 14 Spare part Ordering spare parts 25 Specialist technical personnel 8 Storage 11 T Tightening torques 25 Training 8 W Warnings 6 Warranty claims 6 ...

Страница 32: ...KSB SE Co KGaA Johann Klein Straße 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 2553 870 01 EN 05040252 ...

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