background image

ZIC · Edition 09.22

EN-2

2 CHeCKInG tHe UsAGe

Burner for heating industrial thermoprocessing equip-
ment. Burners BIC or BICA can be used in conjunction 
with the ceramic tube set TSC in industrial furnaces or 
firing systems with brick lining or ceramic fibre lining. No 
burner block is necessary. For natural gas, town gas 
and LPG. Other types of gas on request. This function 
is only guaranteed when used within the specified 
limits – see also page 12 (10 Technical data). Any 
other use is considered as non-compliant. 

2.1 type label

Construction stage, rated capacity Q

max

, gas type – 

see type label. 

Elster GmbH

Osnabrück, Made in Germany

ZIC 165HB-0/35-(18)F

     84246518

P 630; 550 kW

Ø      mm

.3322

2.2 type code

ZIC

 

 Burner for gas, with connection for 

ceramic tube 

ZICW

 

 Burner for gas, with ceramic fibre insula-

tion (RCF) 

165-200

 

 Burner size 

R

 

 Cold air 

H

 

 Hot air/high furnace temperature 

B

 

 Natural gas 

D

 

 Coke oven gas, town gas 

G

 

 Propane, propane/butane, butane 

M

 

 Propane, propane/butane, butane (with 

mixer) 

L

 

 Low calorific value gas 

L

 

 Torch 

R

 

 Reduced capacity 

-X

 

 X mm length of steel tube as of furnace 

flange (L1) 

/X

 

 X mm distance from furnace flange to 

front edge of burner head (L2) 

-(X)

 

 Burner head identifier 

-(Xe)

 

 Heat-resistant version 

A-Z

 

 Construction stage 

H

 

 High temperature version 

 

  

2.3 Part designations

1

3

5

9

2

6

4

7

8

Burner insert

Gas housing gasket

Air housing

Mounting flange

Mounting gasket

Type label

Burner extension (for ZIC..-100, ZIC..-200)

Clamping ring

Operating instructions – for more documents 
and calculation tools, see www.adlatus.org

2.4 Burner head

 

Check letter marking and identification marks on 
the burner head using the information provided 
on the type label.

2.5 Ceramic tube

type label

Length and diameter – see type label.

D-49018 Osnabrück Germany

TSC 200A180-300/35-

74924401

SI-1500

2.6 type code

tsC

 

 Ceramic tube set 

165-200

 

 Burner size 

A

 

 Cylindrical shape 

B

 

 Tapered shape 

154, 180

 

 Outlet diameter [mm] 

200–300

 

 Length [mm] 

/35–,

 

 Distance from furnace flange to front 

edge of burner baffle plate [mm] 

si

 

 Silicon-infiltrated SiC 

1500

 

 Up to 1500°C 

 

  

Содержание ZIC 165

Страница 1: ...be installed and commissioned in accordance with the regulations and standards in force These instructions can also be found at www docuthek com 1 2 Explanation of symbols 1 2 3 a b c Action Instruction 1 3 Liability We will not be held liable for damage resulting from non observance of the instructions and non com pliant use 1 4 Safety instructions Information that is relevant for safety is indic...

Страница 2: ...butane butane M Propane propane butane butane with mixer L Low calorific value gas L Torch R Reduced capacity X X mm length of steel tube as of furnace flange L1 X X mm distance from furnace flange to front edge of burner head L2 X Burner head identifier XE Heat resistant version A Z Construction stage H High temperature version 2 3 Part designations 1 3 5 9 2 6 4 7 8 1 Burner insert 2 Gas housing...

Страница 3: ...air housing can be placed in a vertical position on a smooth working surface On ZICW avoid the formation of dust when dis mantling the burner insert and do not damage the surface of the internal insulation 1 2 3 4 5 Place the burner insert in such a way that the in sulators are protected against damage No burner extension 1 2 Install the ceramic tube centrally and free of me chanical stress 3 4 Ce...

Страница 4: ...brück Germany Attach the ceramic tube type label 4 5 3 4 Air connection gas connection ZIC GA LA ZICW GA LA Type Gas connec tion GA Air connec tion LA ZIC 165 Rp 1 1 2 DN 100 ZIC 200 Rp 2 DN 150 ZICW 165 Rp 1 1 2 DN 150 ZICW 200 Rp 2 DN 200 Threaded connection to DIN 2999 flange dimen sions to DIN 2633 PN 16 Install flexible tubes or bellows units to prevent mechanical stress or transmission of vi...

Страница 5: ...e live components ensure the unit is disconnected from the power supply For the ignition and ionization cables use un screened high voltage cable FZLSi 1 6 up to 180 C 356 F Order No 04250410 or FZLK 1 7 up to 80 C 176 F Order No 04250409 I Z Flame rod I Install the ionization cable well away from mains cables and interference from electromagnetic sources and avoid external electrical interference...

Страница 6: ...ned personnel If the burner does not ignite even though the auto matic burner control unit has been switched on and off several times check the entire system After ignition monitor the flame and the gas and air pressure measured on the burner Measure the ionization current Switch off threshold see au tomatic burner control unit operating instructions μA Z I The burner must only be ignited at low f...

Страница 7: ... air compensation The combustion air pressure pair must be increased in hot air operating mode lambda constant 0 50 100 150 200 250 300 350 400 450 500 550 600 100 150 200 300 250 Air temperature C Air pressure p air The gas pressure is increased by 5 10 mbar The total burner capacity Pgas rises as the air tem perature increases 0 50 100 150 200 250 300 350 400 450 500 550 600 100 110 120 Air teme...

Страница 8: ...and air pressure of the main burner 6 COMMISSIONING 6 1 Igniting and adjusting the burner WARNING Ensure adequate ventilation of the furnace chamber before each burner start The burner body will become hot during operation with preheated combustion air Provide protection against accidental contact as required 1 All valves of the installation must be checked for tightness before ignition 6 2 Settin...

Страница 9: ...must be cooled with a low air volume see page 9 6 6 Cooling air 6 6 Cooling air While the burner is switched off and depending on the furnace temperature there must be a certain air flow for cooling the burner components 600 500 700 800 900 1000 1100 1200 1300 1400 0 12 14 8 4 10 6 2 16 BIC ZIC BIC ZIC E Tfurnace C of cooling air also BIOW ZIOW Diagram the cooling air percentage specified in the d...

Страница 10: ... 4 or insulator 3 is damaged replace the electrode Before changing the electrode measure the total length L 5 Connect the new electrode with the spark plug 1 using the dowel pin 2 6 Adjust spark plug and electrode to the measured total length L 7 8 Turning the spark plug makes it easier to feed the electrode into the burner insert 7 2 Checking the burner Removing and installing burner insert ZICW ...

Страница 11: ...ust the gas and air supply so that the burner is always operated with excess air otherwise CO will form in the furnace chamber CO is odourless and poisonous Conduct a flue gas analysis 18 Produce a maintenance report 8 ASSISTANCE IN THE EVENT OF MALFUNCTION DANGER Electric shocks can be fatal Before working on possible live components ensure the unit is disconnected from the power supply DANGER Ri...

Страница 12: ...SORIES 9 1 Ceramic paste For avoiding cold setting on screw connec tions after replacing burner components Order No 050120009 9 2 Adapter set 8 8 For connecting ZIC to NPT ANSI connections Burner Adapter set Order No ZIC 165 BR 165 NPT 74922636 ZIC 200 BR 200 NPT 74922637 Adapted set for ZICW on request 9 3 Nozzle set Available on request for connecting integrated pilots to NPT threads 10 TECHNICA...

Страница 13: ...external forces blows shocks vibration Transport temperature see page 12 10 Technical data Transport is subject to the ambient conditions de scribed Report any transport damage on the unit or packaging without delay Check that the delivery is complete Storage Storage temperature see page 12 10 Technical data Storage is subject to the ambient conditions described Storage time 6 months in the origin...

Страница 14: ...lled RoHS II 2011 65 EU The partly completed machine may only be com missioned once it has been established that the machine into which the product mentioned above is to be incorporated complies with the provisions of the Machinery Directive 2006 42 EC Elster GmbH 14 CERTIFICATION 14 1 Eurasian Customs Union The products ZIC meet the technical specifications of the Eurasian Customs Union 14 2 Chin...

Отзывы: