Krom Schroder BCU 46 Series Скачать руководство пользователя страница 5

GB-5

D

GB

F

NL

I

E

Cable selection and installation

 

Signal and control line for screw terminals max. 
2.5 mm

2

 (min. AWG 24, max. AWG 12), for spring 

force terminals max. 1.5 mm

2

 (min. AWG 24, 

max. AWG 12).

 

For the ionization and ignition cables, use un-
screened high-voltage cable:

 

FZLSi 1/7 up to 180°C,

 

Order No. 04250410, or

 

FZLK 1/7 up to 80°C,

 

Order No. 04250409.

 

The control lines must be selected in accordance 

with local/national regulations.

 

External electrical interference must be avoided.

 

Do not route BCU cables in the same cable 
duct as frequency converter cables or cables 
emitting strong fields.

Ionization cable, UV cable

 

Cable length:

 

 for internal ignition max. 5 m (16.4 ft), for external 

ignition (double-electrode operation or UV con-
trol) max. 50 m (164 ft); observe the requirements 
of the ignition transformer.

 

The flame signal is adversely affected by EMC in-

fluences.

 

Lay cables individually (with low capacitance) 
and, if possible, not in a metal conduit.

Profibus, Profinet, EtherNet/IP

 

Use only cable and plug components which 
comply with the appropriate fieldbus specifica-
tions.

 

Profibus, Profinet and EtherNet/IP are unen-
crypted fieldbus protocols without authentica-
tion mechanisms.

 

Use shielded RJ45 plugs.

 

Cable length: max. 100 m between 2 subscrib-
ers.

 

Profinet/Profibus installation guidelines, see 
www.profibus.com.

 

Ethernet installation guidelines, see 
www.odva.org.

Wiring

 CAUTION

Please observe the following to ensure that the 
BCU is not damaged:

–   Burner ground must be connected to the BCU 

in order to avoid uncontrolled spark formation, 
especially in the case of single-electrode opera-
tion.

–   

Different power supply

 for the gas 

valves. The following combinations of BCU 
and LM are allowed: 

 

 

BCU 4xx..E1 + LM..E1:

    

 

power supply via L1, 

 

 

BCU 4xx..E0 + LM..E1:

    

 

power supply via terminal 35,  

 

power supply for air outputs via L1, 

 

 

BCU 4xx..E0 + LM..E0:

  

 

power supply via terminal 35.

–   For use in an ungrounded mains system or for 

mains supply between phases, install an isolat-
ing transformer with single-side grounding.

 

Do not reverse phase L1 and neutral conduc-
tor N.

 

Do not connect different phases of a three-phase 
current system to the inputs.

 

Check the following screw connections for the 
correct tightening torque so as to ensure safe 
grounding of housing, cover, (connection) flange 
plate and electronics unit as well as a good PE 
(ground) wire connection between the BCU and 
burner:

2

1

3

4

1

Cover screws: 2.4 Nm

PE terminals

3

Flange plate screws: 2.4 Nm

4

M5 screw terminal for burner ground: 1.8 Nm

Содержание BCU 46 Series

Страница 1: ...ons WARNING Indicates possible danger to life and limb CAUTION Indicates possible material damage All interventions may only be carried out by qualified gas technicians Electrical interventions may on...

Страница 2: ...4 burner control unit 60 65 80 Series 460 Series 465 Series 480 Q W Mains voltage 120 V AC 50 60 Hz 230 V AC 50 60 Hz 1 2 3 8 Ignition transformer duty cycle 100 20 100 33 P0 P1 P2 P3 P6 P7 Flange pl...

Страница 3: ...ion CAUTION Please observe the following to ensure that the BCU is not damaged The device must not be installed in a public place It must be accessible to authorized personnel only Unauthorized person...

Страница 4: ...hip card CAUTION Please observe the following to ensure that the BCU is not damaged Different power supply for the gas valves The following combinations of BCU and LM are allowed BCU 4xx E1 LM E1 powe...

Страница 5: ...s without authentica tion mechanisms Use shielded RJ45 plugs Cable length max 100 m between 2 subscrib ers Profinet Profibus installation guidelines see www profibus com Ethernet installation guidelin...

Страница 6: ...s in accordance with the manufacturer s instructions The protective circuit prevents high voltage peaks which can cause malfunctioning of the BCU Install the ignition cable in the BCU in the desig nat...

Страница 7: ...82 81 80 95 96 97 51 21 BM 23 22 85 86 87 92 91 90 54 24 N1 52 53 BM 55 25 N1 56 26 N1 F1 BCU E1 1 N1 N1 N1 N1 N1 N1 N1 N1 p U 2 230 V UVS I Z 3 1 2 4 6 5 7 40 41 35 39 LDS Start 1 F2 BCU E0 HT PE PE...

Страница 8: ...1 21 BM 23 22 85 86 87 92 91 90 54 24 N1 52 53 BM 55 25 N1 56 26 N1 1 N1 N1 N1 N1 N1 N1 N1 N1 p U 2 230 V UVS I Z 3 1 2 4 6 5 7 40 41 35 39 P LDS Start 1 A HT PE PE PE PE PE 65 34 66 v Luft N1 67 BCU...

Страница 9: ...23 22 85 86 87 92 91 90 54 24 N1 52 53 BM 55 25 N1 56 26 N1 1 N1 N1 N1 N1 N1 N1 N1 N1 p U 2 230 V UVS I Z 3 1 2 4 6 5 7 40 41 35 39 P LDS Start 1 A HT PE PE PE PE PE 65 34 66 v Luft N1 67 DW 2 DW 1 P...

Страница 10: ...96 97 51 21 BM 23 22 85 86 87 92 91 90 54 24 N1 52 53 BM 55 25 N1 56 26 N1 1 N1 N1 N1 N1 N1 N1 N1 N1 N1 p U 2 230 V UVS 3 1 2 4 6 5 7 40 41 35 39 P LDS Start 1 Start 2 A PE PE PE PE PE 66 V Luft 67 P...

Страница 11: ...7 40 41 35 39 E0 IC 40 PE 19 18 16 15 14 12 11 10 8 7 5 4 2 1 A AC D DC M mA L N 2221 20 R 66 67 64 65 40 41 56 26 N1 0 90 90 GB 11 D GB IC 40 connected to BCU LM F1 staged control Parameter I020 2 S...

Страница 12: ...1 4 3 2 1 54 24 PE BM 22 Z 51 21 BM PE N1 1 N1 BCU 480 Pilot burner single electrode operation main burner ionization Pilot burner in single electrode operation Ionization control for main burner Par...

Страница 13: ...behaviour in the event of a flame failure 1 Set the parameters using BCSoft For reasons of network security it is not possible to access the unit via the network using BCSoft The software package and...

Страница 14: ...e display shows 00 The display blinks and indicates EXXX A reset table fault message is signalled Reset the BCU by pressing the Reset Information button The display blinks without indicating E A warn...

Страница 15: ...ignal XX X is displayed instead of the program status 3 Press the Reset Information button for 1 s The display shows S 3 step 3 The BCU will start the second stage of the burner The display runs to 0...

Страница 16: ...DANGER To avoid harm to persons and damage to the unit please observe the following Electric shocks can be fatal Before working on possible live components ensure the unit is disconnected from the po...

Страница 17: ...the flame rod as the result of soot dirt or moisture on the insulator Flame rod not correctly positioned at the flame edge Terminal boot not properly connected to flame rod Gas air ratio incorrect Fl...

Страница 18: ...heck the settings for capacity control during operation Press the Reset Information button on the BCU 2 1 E The display blinks and indicates E 21 Inputs 40 and 41 are activated simultaneously Check in...

Страница 19: ...pressure Set DGpu 2 to the correct inlet pressure Check the wiring The test pressure between V1 and V2 has not decreased Check the installation The test period is too long Check parameter A056 Measur...

Страница 20: ...9 6 E 9 8 E 9 4 E The display indicates E 89 E 94 E 95 E 96 E 97 E 98 or E 99 System fault the BCU has performed a safety shut down The cause may be a unit defect or abnormal EMC influence Ensure tha...

Страница 21: ...d signal from actua tor Check the butterfly valve and the function of the limit switches in the actuator Check the wiring Check the actuator If the fault cannot be remedied by doing this remove the un...

Страница 22: ...settings again Replace defective parameter chip card 1 E The display blinks and indicates E 1 No input signal for the valve proof of closure switch POC during standby Check the wiring Mains voltage m...

Страница 23: ...at this will increase the signal running times to and from the individual units Poor shielding Check whether the shield is connected to the shield clips in the PROFIBUS DP plugs in full and over a wid...

Страница 24: ...as risen to the specified setpoint again 0 E 1 E 6 E 2 E 4 E 3 E 5 E 7 E 8 E 9 E The display blinks and indicates E 0 E 1 E 2 E 3 E 4 E 5 E 6 E 7 E 8 or E 9 The signal for monitoring the min gas press...

Страница 25: ...on bulletins BCU 46x and BCU 480 Parameters and values Application parameters Param eter No Parameter name Parameter value A001 Switch off threshold 1 2 20 A A002 Switch off threshold 2 2 20 A A003 Fl...

Страница 26: ...A064 Flameless operation 0 Upon next burner start 1 Immediate burner start 2 Immediate switchover A067 Operating time in Manual mode 0 Unlimited 1 5 minutes A074 Combustion mode 0 Flame mode 1 menox...

Страница 27: ...tFS2 0 25 Time in seconds Param eter No Parameter name Parameter value A101 Function of sensor 1 0 No function 1 APS Purge 2 APS Stage 1 3 APS Purge Stage 1 4 APS Stage 2 5 APS Purge Stage 2 6 APS Sta...

Страница 28: ...arameter I050 for parameter values I054 Contact 85 86 87 function See parameter I050 for parameter values Param eter No Parameter name Parameter value I061 Function of input 1 0 Off 1 Sensor 1 2 Senso...

Страница 29: ...rature 20 to 70 C 4 to 158 F no condensation permitted Storage temperature 20 to 70 C 4 to 158 F Transport temperature ambient temperature Enclosure IP 65 pursuant to IEC 529 Safety class 1 Pollution...

Страница 30: ...d fuel handling sys tems EN 746 2 when used with fuels and oxidants The BCU 4 is suitable for continuous operation pur suant to EN 298 2012 12 Section 3 126 and for intermittent operation pursuant to...

Страница 31: ...nt software can be downloaded from our Internet site at http www docuthek com To do so you need to register in the DOCUTHEK Opto adapter PCO 200 Including BCSoft CD ROM Order No 74960625 Connection pl...

Страница 32: ...bsystem Type B to EN 61508 2 2010 Mode of operation High demand mode pursuant to EN 61508 4 2010 Mean probability of dan gerous failure PFHD 32 9 10 9 1 h on BCU 4xx F1 38 3 10 9 1 h on BCU 4xx F3 Mea...

Страница 33: ...7610 Combustion Safeguards and Flame Sensing Systems Suitable for applications pursuant to NFPA 86 Directive on the restriction of the use of hazardous substances RoHS in China Scan of the Disclosure...

Страница 34: ...office agent The addresses are available on the Internet or from Elster GmbH We reserve the right to make technical modifications in the interests of progress Elster GmbH Strotheweg 1 D 49504 Lotte B...

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