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GB-5
D
GB
F
NL
I
E
Cable selection and installation
▷
Signal and control line for screw terminals max.
2.5 mm
2
(min. AWG 24, max. AWG 12), for spring
force terminals max. 1.5 mm
2
(min. AWG 24,
max. AWG 12).
▷
For the ionization and ignition cables, use un-
screened high-voltage cable:
FZLSi 1/7 up to 180°C,
Order No. 04250410, or
FZLK 1/7 up to 80°C,
Order No. 04250409.
▷
The control lines must be selected in accordance
with local/national regulations.
▷
External electrical interference must be avoided.
▷
Do not route BCU cables in the same cable
duct as frequency converter cables or cables
emitting strong fields.
Ionization cable, UV cable
▷
Cable length:
for internal ignition max. 5 m (16.4 ft), for external
ignition (double-electrode operation or UV con-
trol) max. 50 m (164 ft); observe the requirements
of the ignition transformer.
▷
The flame signal is adversely affected by EMC in-
fluences.
▷
Lay cables individually (with low capacitance)
and, if possible, not in a metal conduit.
Profibus, Profinet, EtherNet/IP
▷
Use only cable and plug components which
comply with the appropriate fieldbus specifica-
tions.
▷
Profibus, Profinet and EtherNet/IP are unen-
crypted fieldbus protocols without authentica-
tion mechanisms.
▷
Use shielded RJ45 plugs.
▷
Cable length: max. 100 m between 2 subscrib-
ers.
▷
Profinet/Profibus installation guidelines, see
www.profibus.com.
▷
Ethernet installation guidelines, see
www.odva.org.
Wiring
CAUTION
Please observe the following to ensure that the
BCU is not damaged:
– Burner ground must be connected to the BCU
in order to avoid uncontrolled spark formation,
especially in the case of single-electrode opera-
tion.
–
Different power supply
for the gas
valves. The following combinations of BCU
and LM are allowed:
BCU 4xx..E1 + LM..E1:
power supply via L1,
BCU 4xx..E0 + LM..E1:
power supply via terminal 35,
power supply for air outputs via L1,
BCU 4xx..E0 + LM..E0:
power supply via terminal 35.
– For use in an ungrounded mains system or for
mains supply between phases, install an isolat-
ing transformer with single-side grounding.
▷
Do not reverse phase L1 and neutral conduc-
tor N.
▷
Do not connect different phases of a three-phase
current system to the inputs.
▷
Check the following screw connections for the
correct tightening torque so as to ensure safe
grounding of housing, cover, (connection) flange
plate and electronics unit as well as a good PE
(ground) wire connection between the BCU and
burner:
2
1
3
4
1
Cover screws: 2.4 Nm
PE terminals
3
Flange plate screws: 2.4 Nm
4
M5 screw terminal for burner ground: 1.8 Nm