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Performan

OWNERS MANUAL

MODEL #1300/2300

KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD

DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301

E - MAIL: [email protected] • WEB SITE: www.krendlmachine.com

60 YEARS OF AMERICAN INGENUITY

Содержание 1300

Страница 1: ...U T R I A L I B L A I T U Y Q OWNERS MANUAL MODEL 1300 2300 KRENDL MACHINE COMPANY 1201 SPENCERVILLE RD DELPHOS OHIO 45833 TELEPHONE 800 459 2069 FAX 419 695 9301 E MAIL krendl krendlmachine com WEB SITE www krendlmachine com 60 YEARS OFAMERICAN INGENUITY ...

Страница 2: ... OF KRENDL EQUIPMENT MODEL 1300 2300 OWNER S MANUAL FOR ASSURED SAFETYAND CONFIDENCE PLEASE READ THIS MANUALCAREFULLYBEFOREINSTALLINGANDOPERATINGYOUR MACHINE E MAILADDRESS IS krendl krendlmachine com WEB SITE IS www krendlmachine com ...

Страница 3: ...C COMPONENTS OPERATINGINSTRUCTIONS Machine Hook up Electrical Operation Mechanical Settings GENERAL MAINTENANCE ELECTRICAL SYSTEM LADDER DIAGRAMS TROUBLESHOOTING SPARE PARTS LIST PARTS LIST GLOSSARY SERVICE RECORD PAGE 1 2 3 4 5 6 7 7 8 9 10 12 13 14 15 16 20 21 27 28 32 33 35 36 36 47 48 49 Table of Contents ...

Страница 4: ...al may we hear from you We want you to be able to operate this unit safely and confidently UNPACKING Store and unpack carton with correct side up Unpack your machine IMMEDIATELY and check for damage in shipping Place any damage claim with delivering carrier saving all packing materials for inspection Our warranty covers manufacturer s defects only DO NOT return to shipper FILL IN AND RETAIN Krendl...

Страница 5: ...s about your intended use or the machines suitability ask your dealer distributor or consult the factory Themanufacturers couldnotpossiblyanticipateeverycircumstancethatmightinvolve ahazard Forthatreason warningsinthemanualandwarningtagsordecalsaffixedtotheunit arenotall inclusive Ifyouintendtohandle operate orservicetheunitbyaprocedureormethod not specifically recommended by the manufacturer firs...

Страница 6: ...dropped in the hopper Be Safe Keep hands loose clothing jewelry and hair away from agitators gears chains and other movingparts Be Safe Use proper lifting when moving insulation and loading machine Be Safe Keep work area clear of debris Be Safe Wear proper safety equipment including protective gear such as respirators eye and ear protection Be Safe Violation of the Owner s Manual or safety precaut...

Страница 7: ...Made in the U S A Rotatingpartswillbemovinginthisdirection Indicates which employee date equipment was inspected KMC 01234 Part number for identication and tracking Identifies the three outlets on this side of machine 24VAC On Off Outlet Specifies the voltage this outlet is rated for Power turns on and off with agitator Wireless Remote Outlet Indicates that this outlet is intended for only the wir...

Страница 8: ...nual should be read before operat ing Warns to be careful around electrical components This can cause serious injury or death Indicates the controls that start stop and run the machine Provides the necessary instructions to properly operate and troubleshoot the machine Failure to follow these instructions could result in damage to the machine Indicates this unit has two power sources that should b...

Страница 9: ... of any application or use of the blowing equipment not in accordance with the Company recom mendations This limited warranty does not cover the free replacement of component parts that become inoperative due to wear and usage and need to be replaced on a regular basis including but not limitedto airlockseal s agitator s shredder s auger s fuse s switch es clutch es hose s shaft seal s chain s bel...

Страница 10: ... be provided for out of warranty units SPECIFICATIONS MODEL 1300 2300 AIRLOCK DIAMETER 12 31 cm 12 31 cm AIRLOCK LENGTH 12 31 cm 16 41 cm OVERALL HEIGHT 71 180 cm 71 180 cm LOAD HEIGHT 51 130 cm 51 130 cm WIDTH Depth 32 5 83 cm 32 5 83 cm LENGTH 62 158 cm 68 173 cm WEIGHT Pounds 757 343 kg 800 363 kg ELECTRICAL 120 or 240VAC 120 or 240VAC BLOWER VOLUME cfm 188 188 BLOWER PRESSURE psi 4 5 4 5 AIRLO...

Страница 11: ...consult electrician for assistance Units shipped to European countries will have standard 2 two prong 230V 16 amp plugs supplied Units shipped overseas to other than Europe do not have plugs and receptacles on input cords due to the varying electrical plug configurations in different countries unless provided by Krendl agents or suppliers SLIDEGATE HANDLE Prior to packing the slidegate handle was ...

Страница 12: ... while output powerremainsconstant E BLOWER SYSTEM Unit includes blow ers check valve protection filter and blower control F MOTOR Providesdrivingpowerforspeed reducerandagitator airlocksystem G AGITATOR Conditionsandaugersinsula tion in the hopper H HOPPER Upper unit of machine holding insulationwhichincludeshingedaccessdoor I REMOTE CORD HANGER Storage for remotecontrolcord J KILL SWITCH Safety ...

Страница 13: ...or action Caution Never put hands in hopper when machine is running or force feed material by pushing down on insulation Whenassemblingunit makesureremotecontrolhandpendantswitchisintheoff middle positionand close slidegate 1 Connect power to Input Cord s located below Main Control Panel See Illustration C On double input units both input cords must be supplied with power from two separate sources...

Страница 14: ...e operated with steady or constant flow of electricity Do not operate machine with less than or more than required voltage Damage to motors and other electrical parts will result voiding warranty Check voltmeter s on Main Control Panel when machine is running Note The plugs that were supplied with the machine will need replaced when using portable power See instructions below a For 120volt 60hz mo...

Страница 15: ...ult if machine is not properly grounded If you have any further questions consult a qualified electrician Machine Hook up cont 3 For 240volt 60hz models only properly connect female receptacle to extension cord See Illustration D 1and consult electrician for assistance 2 For 120volt 60hz models only properly connect female receptacle to extension cord See Illustration D and consult electrician for...

Страница 16: ... mode the 4 Position Selector Switch must be set to Remote position See Illustration E 7 Remote control hand pendant positions will be selected from the following BLOWER FEED operates both blower motor and agitator feed motor simultaneously OFF middle position all functions stop BLOWER operates the blower motor only Main Control Panel lid open Illustration G 8 If using optional Internal Wetting Sy...

Страница 17: ...untofairinthesystem affectingthevelocity speed andspread rate coverage of insulation See Illustration H The blower control dial operates clockwise from HIGH to LOW controlling air pressure and amount of air Opening or closing slidegate material feed controls the amount of insulation dropping into the airlock which changes the production rate lbs per hour See Illustration H For calibration purposes...

Страница 18: ... s on low Fill hopper with insulation and adjust blower control and slidegate In making adjustments move controls proportional to each other i e If variable speed blower control is half speed slidegate should be half open Open slidegate to allow insulation to drop into the airlock providing good production but not beyond point where hose plugs As hose length is increased the blower control speed i...

Страница 19: ... air and insulation to escape back into hopper thus reducing production and coverage When it is necessary to replace seals follow these directions Disconnect power from unit Remove hose from input of airlock remove chain on output Using a 5 8 socket remove hold down bolts from airlock Lower the front of the airlock down by loosening the jamb nuts and turning the liftbolts counterclockwise Slide th...

Страница 20: ...e should have a slight sag on the idler side of the chain New chains should be installed under slight tension as they will elongate a small amount due to seating of pins and bushings during the first few days of operation Chain should be kept in good condition by proper lubrication dry film lubricant Dow 321 and occasional cleaning Soaking chain in container of 10 weight oil will provide for inter...

Страница 21: ...oreign matter Important If a slight bead does not form indicating a failure of lubrication or if bearing shows signs of wear replace bearing SPEED REDUCER If speed reducer malfunctions because of improper oil level or type used warranty is voided Your speed reducer has been filled with Mobil Glygoyle 460 Polyglycol PAG lubricant Consult speed reducer manufacturer s manual for lubricant replacement...

Страница 22: ...ate keyways of motor shaft and quill input of speed reducer to 12 00 o clock position To turn speed reducer shaft remove chain on output of speed reducer Assemble the key 3 4 off the end of the motor shaft and coat motor shaft with anti seize compound Align and insert the motor shaft carefully into the input quill A flat blade screwdriver may be helpful to keep key in place as motor shaft is inser...

Страница 23: ... Connect wire to Brush Assembly and reassemble blower shield On reassembly and handling the lead wires must be kept away from rotating parts and motor frame 7 To achieve best performance the new brushes should be seated on the commutator before full voltage is applied To seat brushes run variable speed blower control on medium speed for thirty minutes after brush change The motor will return to fu...

Страница 24: ...plied to the dropout relay s and the transformer The transformer supplies 24 VAC to the 4 Position Selector Switch located on the front of the Main Panel Box When the 4 Position Selector Switch is turned to MANUAL mode or the 4 Position Selector Switch is set to REMOTE mode with remote control hand pendant switch closed 24 VAC is supplied to the Pre Alarm relay sounding the alarm for a preset time...

Страница 25: ...identifies the terminal on the component Example R1 8 4SBL 1 Wire is connected between relay 1 terminal 8 and Four Position Selector Switch bottom left terminal 1 LEGENDS FOR ELECTRICAL DIAGRAM Electrical Component Abbreviations TF Transformer H1 H4 X1 X2 C Relay C1 C2 C3 etc D Disconnect Switch L Disconnect input Line T Disconnect output Terminal BK Breaker BK1 BK2 etc T Terminal Board for Main C...

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Страница 31: ...Rev Date 12 27 17 Page28 MODEL 1300 2300 LADDER DIAGRAMS MODEL 1300 2300 2 BLOWER PANEL BOX 120 VOLT 60 HZ DOUBLE INPUT ...

Страница 32: ...Rev Date 12 27 17 Page29 MODEL 1300 2300 MODEL 1300 2300 2 BLOWER PANEL BOX 240 VOLT 60 HZ 30 AMP SINGLE INPUT ...

Страница 33: ...Rev Date 12 27 17 Page30 MODEL 1300 2300 MODEL 1300 2300 4 BLOWER PANEL BOX 240 VOLT 60 HZ 50 AMP SINGLE INPUT ...

Страница 34: ...Rev Date 12 27 17 Page31 MODEL 1300 2300 MODEL 1300 2300 2 BLOWER PANEL BOX 230 VOLT 50 HZ 15 AMP DOUBLE INPUT ...

Страница 35: ...Rev Date 12 27 17 Page32 MODEL 1300 2300 MODEL 1300 2300 4 BLOWER PANEL BOX 230 VOLT 50 HZ 15 AMP TRIPLE INPUT ...

Страница 36: ...etension chains A Gradually increase blower control setting and or close slidegate until condition improves B Check hose Remove hose from airlock outlet and check for blocked material Clean out by shaking hose Connect hose to airlock turn blowers on high no agitator feed for a few moments and try to free blockage C Check insulation hose and blower hoses on ma chine for damage Check connections Tig...

Страница 37: ...24volt Replaceif necessary A Check for proper start up conditions as mentioned at beginning of this section See 2 B Be sure remote control cord is properly plugged into Main Controlpanel C Check remote control cord and hand pendant switch for damage or loose connections D IfneitherRemotemodeorManualmodewillfunction check transformer breaker BK3 with continuity tester A Checkoperationinremotemodean...

Страница 38: ...inspect and or replace agitator relay C1 inside Main Control Panel A Disconnect power Check agitators and airlock for debris B Low voltage Try another electrical source Use proper wire size for power input cords C Check bearings sprocket and chain for binding failure or drive system misalignment D Remove vertical drive chain from airlock and upper agita tors Run motor reducer and airlock assembly ...

Страница 39: ...ed Voltage of unit main input 120V 240V or 230V overseas single double or triple input Main input power single phase 1O Cycle 50 or 60 hz U S and North American models are 60 hz Most overseas units are 50 hz Check invoice for correct cycle Blowers two or four If this information is not known contact supplier with serial number of machine This information is needed on mechanical parts as well as el...

Страница 40: ...Rev Date 12 27 17 Page37 MODEL 1300 2300 MODEL 1300 2300 BASE UNIT and DRIVE ASSEMBLY ...

Страница 41: ...Rev Date 12 27 17 Page38 MODEL 1300 2300 MODEL 1300 2300 BASE UNIT and DRIVE ASSEMBLY ...

Страница 42: ...seas 14 23 3 1 3 Airlock Ramp Model 1300 15 13 5 R2 Airlock 3 in 3 out Model 1300 15 23 1 R1 Airlock 3 in 3 out Model 2300 16 13 6 Shaft Airlock Model 1300 16 23 2 Shaft Airlock Model 2300 17 109031 8 ASSY Seal Assembly 2 PLY FAB 12 Model 1300 17 209031 8 ASSY Seal Assembly 2 PLY FAB 16 Model 2300 17 1 109031 9 Top Plate 12 Model 1300 17 1 209031 9 Top Plate 16 Model 2300 17 2 109031 8M 2PLYF Seal...

Страница 43: ...109068 ELU 120V 60 Hz double input 20 A 30 A double 14 5 A Model 1300 2300 41 ELU15 109070 ELU 240V 60 Hz single input double 14 5 A blowers Model 1300 2300 41 1 ELU13 109071 ELU 240V 60 Hz single input 50 A 4 14 5 A blowers Model 1300 2300 42 ELU15 109083 ELU 230V 50 Hz double input double 7 A blowers Model 1300 2300 42 1 ELU15 109073 ELU 230V 50 Hz triple input 4 7 A blowers Model 1300 2300 44 R...

Страница 44: ...8 G Blower Motor 14 5 amp 2 Stage 2 54 408 F Blower Motor 6 amp 3 Stage 2 Overseas 54 408 J Blower Motor 7 amp 3 Stage 2 Overseas 55 337 Clamp Hose 2 8 56 576 Hose 2 4 Long 57 7 16 Street Elbow 1 1 2 45 Degree 58 57801 Pipe Nipple Close 1 1 2 3 59 7 23 Bushing 2 x 1 1 2 2 60 CV101 Check Valve 2 2 61 23 31 2 Radiator Hose 9 Long 62 7 17 2 Y Connector 63 339A Hose Clamp 3 2 64 1300 7 Hose 3 10 3 4 L...

Страница 45: ...2 3 16 12 72 408 G Blower Motor 14 5 amp 2 Stage 4 73 408 J Blower Motor 7 amp 3 Stage 4 Overseas 74 337 Clamp Hose 2 18 75 576 Hose 2 4 Long 4 76 CV101 2 Check Valve 4 78 52525 Hose 2 14 Long 2 79 406 Hose 2 20 Long 80 50061 2 Input Tube 3 81 23 18 Manifold 4 Blower 82 339A Hose Clamp 3 2 83 1300 7 Hose 3 10 3 4 Long Model 1300 83 13 13 Hose 3 3 Long Model 2300 MODEL 1300 2300 OPTIONAL 4 BLOWER S...

Страница 46: ... ELECTRICAL PARTS LIST ELU15 109068 Item 40 1 40 2 40 3 40 4 40 5 40 6 40 7 40 8 40 9 40 10 40 11 40 12 40 13 40 14 Part 543 M 102 R1 132 B 1544 543 M 38 543 M 2 543 M 83 ELU12 A 151080 49 600 R 01 543 M 22 543 M 15 543 M 16 543 M 14 8075 2 Electrical Exploded Parts List Item 40 15 40 16 40 17 40 18 40 19 40 20 40 21 40 22 40 23 40 24 40 25 40 26 40 27 40 28 40 29 40 30 Part 419 A 420 1 420 2 508 ...

Страница 47: ...ot shown Pushbutton On Green Contact Block 22mm Green Pushbutton not shown Item 41 15 41 16 41 17 41 18 41 19 41 20 41 21 41 22 41 23 41 24 41 25 41 26 41 27 41 28 41 29 Part 419 A 420 1 420 2 508 2 8075 1 543 M 77 RELAY 10 ELU11 5 ELU10 10 1530 D BRKR 16 BRKR 2 151080 61 151080 62 543 M 19 Description Blower Control 120V 60Hz 2 Cover Blower Control 2 Knob Blower Control 2 Switch Kill Red Contact ...

Страница 48: ... 1 15 41 1 16 41 1 17 Description Box Electrical Receptacle NEMA 6 15R Receptacle NEMA 5 15R Alarm for Pre Alarm System 24V Receptacle RC Plug 509 1050 remote Voltmeter 0 300V Dinrail 1 3 8 16 Long Clamp f 1 3 8 Din Rail 2 Disconnect Switch Assembly Switch 4 position Selector Contact Block Selector Switch white KA 1 not shown Contact Block Selector Switch red KA 3 3 not shown Pushbutton On Green C...

Страница 49: ...acle NEMA 5 15R Socket Schuko 16A Cover Panel Pre Alarm System Receptacle RC Plug 509 1050 Voltmeter Digital 240V 2 Dinrail 1 3 8 16 L Clamp f 1 3 8 Din Rail 2 Operator Handle Assy Switch Disconnect Switch 4 Position Selector Contact Block Selector Switch white KA 1 not shown Contact Block Selector Switch red KA 3 3 not shown Pushbutton On Green Blower Control 230V 50Hz 2 Cover Blower Control 2 Kn...

Страница 50: ...5A 2 GE Contactor Relay 25Amp 2 Relay E Mech CTRL V230 DPDY NO 3 Transformer 4A Breaker 8Amp 4 Breaker 1Amp Terminal Block Small 5 Terminal Block Large 7 Connector Cord Liq Tite 1 2 Blue 3 Locknut Steel Conduit 1 2 3 Locknut Not Shown 12 3 SJ w Brown Blue Green Yellow Plug European 3 Cover E MECH Relay 3 not shown Cover Transformer notshown MODEL 1300 2300 230 V A C 50 Hz 4 BLOWER ELECTRICAL PARTS...

Страница 51: ...to an exposed wall cavity to later be covered with drywall sheathing etc PSI Pounds of pressure per square inch The force exerted on a surface by air liquid High pressure blowers push the insulation through the hose Higher pressure provides less hose plugging and increased compaction in side wall PRODUCTION RATE Pounds of insulation blown per hour RPM Revolutions per minute Speed at which the shaf...

Страница 52: ...Rev Date 12 27 17 Page49 MODEL 1300 2300 SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED ...

Страница 53: ... MACHINE COMPANY 1201 SPENCERVILLE RD DELPHOS OHIO 45833 TELEPHONE 800 459 2069 FAX 419 695 9301 E MAIL krendl krendlmachine com WEB SITE www krendlmachine com 60 YEARS OFAMERICAN INGENUITY Made in the U S A ...

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