T-Dok-667-GB-Rev.1
GB
Hand-held Spray Gun KS 5K
Operating instructions
■
200-0379
Translation of the original operating instructions
Страница 1: ...T Dok 667 GB Rev 1 GB Hand held Spray Gun KS 5K Operating instructions 200 0379 Translation of the original operating instructions ...
Страница 2: ...n of the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors have been marking their products with the Ex symbol as a matter of prin ciple for some time now At Krautzberger we do not do that We engineer and manufacture our products in line with currently appl...
Страница 3: ...5 4 Transport storage and packaging 16 4 1 Transport 16 4 2 Storage 16 4 3 Packaging 16 5 Overview 17 6 Operation 18 6 1 Safety 18 6 2 General information about start up commissioning 19 6 3 Function test and start up 20 6 4 Shutting down 22 6 4 1 Temporary shut down 22 6 4 2 Long term shut down 22 7 Maintenance 24 7 1 Safety 24 7 2 General maintenance information 24 7 3 Maintenance schedule 24 7 ...
Страница 4: ...2 Disassembly 42 11 3 Disposal 42 12 Technical data 43 12 1 Dimensions and weight 43 12 2 General specifications 43 12 3 Dimensions 44 13 Declaration of conformity 45 14 Index 46 Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 4 ...
Страница 5: ... to be coated and who is starting the spraying process at the respectively intended location by operating the pull lever The coating material is fed to the hand held spray gun in liquid form under high fluid pressure The pivotable fluid connection enables the material supply from above or below Pulling the pull lever towards the handle of the main element moves the valve needle back against the re...
Страница 6: ...l number The serial number of the hand held spray gun is located on the main element It serves as a unique identifier Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 6 ...
Страница 7: ...tuation which can cause death or severe injuries if it is not averted CAUTION This combination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOTICE This combination of symbol and signal word indicates a possibly dangerous situation which can cause property and environmental damage if it is not averted ENVIRONMENT This combin...
Страница 8: ...and other elements Identification Explanation Step by step instructions ð Results of procedural steps References to sections in this manual and other applicable docu ments Lists without specified order Pushbuttons Operating elements e g pushbuttons switches display ele ments e g signal lights Display Screen elements e g pushbuttons assignment of function keys 2 2 Personnel requirements This manual...
Страница 9: ...sonal protective equipment is used to protect persons against adverse impacts on their occupa tional health and safety The personnel must wear personal protective equipment while carrying out the different tasks and while working with the device The selection of the protective equipment depends on the environmental conditions at the site of the system owner and the utilised coating material To ens...
Страница 10: ...hazardous dusts Safety goggles Safety goggles are used to protect the eyes from flying parts and splashes of liquid Protective gloves Protective gloves protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces Safety shoes Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 10 ...
Страница 11: ...inst crushing falling parts or slipping on slippery ground Safety helmet The helmet protects the head against injuries from falling parts and oscillating loads as well as in tight spaces Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 11 ...
Страница 12: ...formation in this operating manual 3 3 Predictable misuse Any use beyond the intended use or any other use constitutes misuse n Only carry out the installation start up and use in accordance with the steps described in these operating instructions n Ensure that the utilised hose lines fulfil the requirements with respect to pressure chemical and mechanical loads n Always observe the applicable cou...
Страница 13: ...ing from misuse 3 4 General safety instructions WARNING Risk of death risk of injury or property damage due to hazardous media Potential consequences The application of hazardous media can lead to death severe inju ries or property damage When handling hazardous substances ensure that the current safety data sheets of the haz ardous substance manufacturer are available The necessary measures can b...
Страница 14: ...transport of the hand held spray gun still containing toxic flammable or explosive material or cleaning products Properly clean the hand held spray gun before storage and transport so that there is no toxic flammable or explosive products inside WARNING Risk of injury due to improper installation Improper installation may cause serious personal injury or material damage Note Ensure ample of space ...
Страница 15: ...idual risks The hand held spray gun made by Krautzberger GmbH has been manufactured based on state of the art technology and generally accepted technical safety regulations Nonetheless its use can pose a threat to the life or health of users or third parties damage the hand held spray gun itself or cause other property damage n The hand held spray gun must only be used as intended n The hand held ...
Страница 16: ... environment n Keep away from any aggressive media n Protect from UV radiation n Avoid mechanical shocks n Storage temperature 15 to 40 C n Relative atmospheric humidity max 60 4 3 Packaging The hand held spray gun is packaged in accordance with the anticipated transport conditions and the packaging needs to protect it against transport damage corrosion and other damage n Remove packaging material...
Страница 17: ...Fig 1 Overview KS 5K 1 Material outlet 2 Head piece 3 Main element 4 Locking lever 5 Plastic grip 6 Pull lever 7 Protection hoop 8 pivotable rigid fluid connection Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 17 ...
Страница 18: ...ed residual energy by operating the pull lever Always wait until the pressure is released Never point the hand held spray gun at living beings Only trained personnel is permitted to perform cleaning and maintenance work WARNING Risk of death risk of injury or property damage due to hazardous media Potential consequences The application of hazardous media can lead to death severe inju ries or prope...
Страница 19: ...use sufficiently sturdy hoses Check and if necessary replace older hoses before starting up the hand held spray gun n Only use hoses that match the hose connections and check them for their proper seat and ensure that they are leak proof n It is recommended to flush the hand held spray gun prior to start up using a suitable cleaning product spraying process with cleaning product until it runs clea...
Страница 20: ...enetrate skin enter the body and forcefully inject air This presents the risk of causing a fatal embolism In addition there is a risk of poisoning in case of toxic coating or cleaning material The pull lever must be locked with the locking lever every time the spray gun is put down Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 20 ...
Страница 21: ...Assess the spray pattern 5 Close the material supply and switch off the fluid pressure pump if necessary 6 Release the residual energy by activating the pull lever 7 Flip the locking lever 8 Replace the nozzle screw Ä Chapter 7 6 Replace nozzle screw and seal on page 37 9 Check for leaks 10 Release the locking lever again 11 Guide the spray jet in even movements across the work piece 12 End the sp...
Страница 22: ...Fig 3 2 2 Close the material supply and switch off the fluid pressure pump if necessary 3 Release the residual energy by activating the pull lever Fig 3 2 4 Flip the locking lever Fig 3 1 6 4 2 Long term shut down Fig 4 Long term shut down Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 22 ...
Страница 23: ...d spray gun on page 25 6 DANGER Risk of fatal injury due to toxic flammable or explosive material High risk potential during the storage and transport of the hand held spray gun still containing toxic flammable or explosive material or cleaning products Properly clean the hand held spray gun before storage and transport so that there is no toxic flammable or explosive products inside Clean parts w...
Страница 24: ...and held spray gun will not be com pletely disassembled For cleaning as well as for fluid changes you thoroughly flush it with a cleaning agent as recommended or stipulated by the supplier of the coating material until the discharged cleaning product runs clean Never fully immerse the hand held spray gun in a cleaning product There is a risk that seals will be damaged and lubricants will be washed...
Страница 25: ...hand held spray gun Start spraying process by activating the pull lever 7 Spray until the cleaning product runs clear 8 End the spraying process by releasing the pull lever 9 End the supply of the cleaning product switch off the fluid pressure pump if necessary 10 Release the residual energy by activating the pull lever and blow out the cleaning material residue 11 Clean the outside of the hand he...
Страница 26: ... at a length of 86 65 mm as exactly as possible A deviation of up to 0 1mm is possible A shorter length leads to an insufficient valve seat n Occasionally check the moving parts for free range of motion and relubricate when necessary Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 26 ...
Страница 27: ...Fig 5 Unscrew valve lock screw 1 Unscrew the valve lock screw Fig 5 1 Fig 6 Remove pressure spring 2 Remove the pressure spring Fig 6 1 Fig 7 Unscrew nozzle nut and nozzle screw Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 27 ...
Страница 28: ...edle Fig 8 1 out at the needle bolt Fig 8 2 using pliers Fig 9 Unscrew the threaded needle from the needle bolt 5 Loosen the needle pusher Fig 9 1 and unscrew the threaded needle Fig 9 4 from the needle bolt Fig 9 3 The drill hole Fig 12 2 is used to apply counter force Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 28 ...
Страница 29: ...length exactly Fig 12 Screw needle bolt onto the threaded needle 8 Screw the needle bolt Fig 12 2 onto the threaded needle Fig 12 4 and counter against the needle pusher Fig 12 3 The drill hole Fig 12 1 is used to apply counter force The fluid needle is comprised of the threaded needle the needle pusher and the needle bolt Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 29 ...
Страница 30: ...Dismantling needle pack Fig 13 Needle pack The needle pack is comprised of two O rings and two cup collars Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 30 ...
Страница 31: ...washer Fig 14 2 Fig 15 Pull out head piece from the main element 2 Pull the head piece Fig 15 1 towards the front and out of the main element Fig 16 Pull off insulating washer from seal screw 3 Pull off the insulating washer Fig 16 2 from the seal screw Fig 16 1 Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 31 ...
Страница 32: ... O rings Fig 18 2 and two cup collars Fig 18 1 NOTICE Risk of damaging threads When pulling out the pack parts there is a risk of causing damage to the threads Ideally use an O ring picker when pulling out the pack parts Be careful not to damage any threads Upon disassembly thoroughly clean all reusable parts Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 3...
Страница 33: ... Fig 19 2 into the head piece Pay attention to the correct installation position NOTICE Risk of damaging the reverted edge seals During the installation of the needle pack there is a risk of causing damage to the reverted edge seals due to sharp objects Do not use any sharp objects during the installation of the needle pack Ideally use an O ring picker Hand held Spray Gun KS 5K ENGLISH 200 0379 GB...
Страница 34: ...ng washer over the seal screw 3 Slide insulating washer Fig 21 2 over the seal screw Fig 21 1 Fig 22 Slide head piece into the main element 4 Push the head piece Fig 22 1 with seal screw and insulating washer into the borehole of the main element Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 34 ...
Страница 35: ...head piece onto the seal screw using the hexagon nut Fig 23 1 but do not tighten Fig 24 Insert threaded needle into the main element 6 CAUTION Risk of injury due to threaded needles Re insert threaded needle Fig 24 1 from the rear into the main element and to prevent damage carefully push through the head piece to the end stop position Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 35 ...
Страница 36: ...o the main element Fig 26 Screw in valve lock screw 8 Tightly screw in valve lock screw Fig 26 1 Fig 27 Tightly screw on nozzle nut and nozzle screw 9 Tightly screw the nozzle screw Fig 27 1 and the nozzle nut Fig 27 2 back onto the head piece Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 36 ...
Страница 37: ... checked with a set sealing pre tensioning 7 6 Replace nozzle screw and seal Replace nozzle screw Fig 29 Replace nozzle screw 1 Unscrew nozzle screw Fig 29 1 from the pipe nipple Fig 29 2 2 Screw in new nozzle screw into the pipe nipple Fig 30 3 ð To ensure leak tightness the pipe nipple must be hold when screwing in the nozzle screw Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 37 ...
Страница 38: ...le Fig 30 3 3 Check seal Fig 30 4 and replace if necessary 4 Reinsert seal Fig 30 4 and pipe nipple Fig 30 3 Pay attention to the correct installa tion position 5 Screw nozzle nut Fig 30 2 and nozzle screw Fig 30 1 back on Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 38 ...
Страница 39: ...not included in the following tables or if it cannot be eliminated with the measures described contact Krautzberger Customer Care Error Cause Remedy Unsatisfying spray pattern Nozzle screw possibly dirty Clean nozzle screw and replace if necessary Ä Chapter 7 6 Replace nozzle screw and seal on page 37 Insert a material filter in the material supply line 8 1 Customer Care Krautzberger GmbH Customer...
Страница 40: ...g easier please provide the following information Serial number Model product name Designation Item number according to spare parts list Quantity Desired shipping method post freight sea air express Delivery address A complete spare part overview is available on the website of Krautzberger GmbH www krautzberger de Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com...
Страница 41: ...the Internet www krautzberger com or contact your Krautzberger dealer consul tant or our office staff Here are a few examples n Fluid nozzles n Fine spray nozzles n Pre atomiser nozzles n Nozzle cleaning needles n Nozzle extensions n Material pressure hoses n Material filter n etc Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 41 ...
Страница 42: ...y from the device and discharge any energy stored in the machine n Remove and dispose of operating and auxiliary material as well as remaining processing materials in an environmentally friendly manner Afterwards properly clean components and modules and take them apart in compliance with appli cable local occupational health safety regulations as well as environmental protection regula tions 11 3...
Страница 43: ...et shape Round jet Noise emission 60 to 90 dB A Max material temperature 50 C Max diameter of the fluid outlet opening 2 0 mm Fluid connection G 1 4 male The following dimensions impact the hand held spray gun function closing of the fluid needle Reduction of fluid outlet opening Use of extensions Selection of compression spring spring force Coating material viscosity Flow rate of the used fluid p...
Страница 44: ...12 3 Dimensions Fig 31 Dimensions Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 44 ...
Страница 45: ...13 Declaration of conformity Fig 32 Declaration of conformity Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 45 ...
Страница 46: ...ption 5 M Misuse 12 O Overview 17 Owner 12 P Personal protective equipment 9 Personnel 8 Product number 5 Protective equipment 9 S Safety information 13 Scope of delivery 5 Storage 16 Symbols in this manual 7 T Troubleshooting table 39 U User qualification 8 W Wear parts 25 Operating instructions T Dok 667 GB Rev 1 mail krautzberger com www krautzberger com GB 46 ...
Страница 47: ...Weight 43 Hand held Spray Gun KS 5K ENGLISH 200 0379 GB 47 ...
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Страница 49: ... Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger com Krautzberger GmbH 2017 ...
