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kozy heat CALLAWAY 40, Инструкция по установке и эксплуатации

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#CLW-40 R.3 November 2021

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FIREPLACE SETUP 

53

8.3  Control Board Removal and Installation

WARNING: Avoid burns or personal property damage by using  

appropriate protection to remove any components if the burner and/

or pilot have been burning. 
WARNING: DO NOT operate this appliance without the sealing gasket 

(located under the control board) in place. If the sealing gasket is 

damaged, it must be replaced.
CAUTION: Check all connections for leaks with soapy water, whether 

field or factory made. 

8.3.1  Control Board Removal

1.  Disconnect electrical power. 
2.  Locate the manual valve installed by your qualified service 

technician. Turn the manual valve clockwise to the OFF position.

3.  Remove the safety barrier, access cover, and glass frame 

assembly. 

4.  Remove perimeter media and burner media.
5.  Remove media tray and burner (4) screws total. Release the 

burner tube venturis off of the burner orifices and remove from 

firebox. 

6.  Remove media tray support brackets.
7.  Remove burner support brackets (4) screws. 
8.  Remove the front and rear perimeters (18) screws. 
9.  Remove air intake shield (4) screws.
10.  Remove and save (8) screws securing the control board.
11.  Lift the control board out of the firebox, being careful not to 

damage the sealing gasket underneath. 

8.3.2  Control Board Installation

1.  Place the control board in the firebox, aligning the holes in 

control board with the holes and alignment screws in firebox 

bottom. 

VERIFY SEALING GASKET IS IN PLACE.

2.  Secure the control board with screws previously removed.
3.  Reinstall air intake shield with (4) screws previously removed.
4.  Reinstall burner support brackets (4) screws previously removed. 
5.  Reinstall the front and rear perimeters (18) screws previously 

removed.

6.  Reinstall media tray side support brackets by aligning the screws 

with the holes in the firebox floor.

7.  Align the burner and media tray to the corresponding holes and 

secure with (4) screws previously removed.

8.  Reinstall burner and perimeter media.
9.  Reinstall the glass frame assembly, access cover, and safety 

barrier. 

10.  Turn the manual valve counterclockwise to the ON position. 
11.  Reconnect electrical power. 
12.  Verify proper media placement, operation of fireplace, and any 

electrical components. 

Figure 8.3, Control Board Removal and Installation

Remove media tray and burner (4) screws

Remove media tray support brackets

Remove burner support brackets (4) screws

Remove front and rear perimeters (18) screws total

Remove air intake shield (4) screws

Remove control board (8) screws

Содержание CALLAWAY 40

Страница 1: ...home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other...

Страница 2: ......

Страница 3: ...es in being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Koz...

Страница 4: ......

Страница 5: ...5 2 Gas Line Installation 42 6 0 NATURAL DRAFT TERMINATION LOCATIONS 43 6 1 Vertical Natural Draft Vent Termination 43 6 2 Minimum Natural Draft Vent Termination Clearances 44 7 0 VENTING 45 7 1 Appr...

Страница 6: ......

Страница 7: ...ay period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above p...

Страница 8: ...e local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derat...

Страница 9: ...26mm 303 8 772mm 39 997mm 433 8 1101mm 9 248mm 49 1258mm 56 1435mm 22 558mm 1815 16 481mm 4 108mm 7 178mm RIGHT SIDE FRONT VIEW LEFT SIDE TOP VIEW Gas Line Access Hole Electrical Access Power Vent Wir...

Страница 10: ...rm If using a safety screen only the hearth may be flush with the finishing edge If using a surround the bottom of the fireplace surround must be level with finished hearth extension for a proper fit...

Страница 11: ...mfort Zone Kits on page 20 If installing a Komfort Zone Kit KZK 044 or KZK 158A the framing requirements may be different than the standard dimensions listed in this section Please reference the manua...

Страница 12: ...ing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 UNTIL ALL FRAMING REQUIREMENTS ARE COMPLETED Position framing stud against the s...

Страница 13: ...header heat shield as shown 3 Locate stand off assemblies 4 Attach the stand off assembly pieces as shown below and secure with 4 screws 5 Attach the header heat shield to the stand off assembly 4 sc...

Страница 14: ...m 20 3 8 518mm Mantel 6 152mm deep from fireplace finishing edge 23 7 8 607mm Minimum height of fireplace enclosure 60 1524mm Base of the fireplace to ceiling 72 1829mm Fireplace finishing edge to cei...

Страница 15: ...xtending the full width and depth of the appliance This fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceiling clearances If installed abo...

Страница 16: ...s non combustible per ASTM E 136 3 5 2 4 Horizontal Terminations WARNING Do not recess the vent cap into wall or siding IMPORTANT Horizontal vent sections require 1 4 6mm rise for every 12 305mm of tr...

Страница 17: ...and weatherproof membrane are not to be interrupted by fireplace installation See Figure 3 8 on the following page Fireplace operation is approved from 40 F to 110 F All wiring connections shall be i...

Страница 18: ...MEMBRANE ARE NOT TO BE INTERRUPTED BY FIREPLACE INSTALLATION M I N I M U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I D E S M I N I M U M W E A T H E R P R O O F O V E R H A N G...

Страница 19: ...ed at the same time It can be up to two of the same heat transfer kit or a combination of interior and exterior kits If you are planning to install a heat transfer kit remove 1 square cover plate for...

Страница 20: ...fort Zone Kit installations as shown in Figure 3 10 1 Remove the 4 cover plates 4 screws each See Figure 3 11 2 Remove the convection baffle from the appliance The baffle is secured by 2 screws right...

Страница 21: ...ld on top of the fireplace 2 Discard the section piece etched with 2 and the header heat shield 3 Using the screw previously removed install section 1 to the top of the fireplace as shown in Figure 3...

Страница 22: ...ant for your installation 3 7 2 3 Clearances to Combustibles Table 3 2 Minimum Appliance Clearances to Combustible Material for Vented Cavity and KZK From appliance top stand off brackets 0 0mm From a...

Страница 23: ...s fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceiling clearances If installed above floor level a solid continuous platform must be con...

Страница 24: ...ening is not restricted in any way These are minimum dimensions shown for the air discharge opening and the opening may be increased if desired as long as all requirements are followed It is recommend...

Страница 25: ...visually hide the air discharge opening Air Discharge Overhang AIR DISCHARGE OPENING Enclosure top must be installed Air discharge overhang Air Discharge Opening Front 3 x 43 MIN 43 1092mm MIN 51 1295...

Страница 26: ...learance for the full length of crown molding trim projection This molding or trim cannot decrease the minimum opening requirement 12 305mm MAX 3 76mm MIN 74 1880mm MIN Ceiling must maintain 3 clearan...

Страница 27: ...the vented cavity enclosure Framing the outlet any lower than 1 1 2 38mm will cause over heating create a fire hazard If you cap the fireplace cavity off it cannot have any vent pipe running through t...

Страница 28: ...ollowed It is recommended to limit your opening for aesthetic purposes and to avoid items falling into the enclosure Figure 3 19 shows the minimum 1 1 2 38mm clearance from the fireplace enclosure top...

Страница 29: ...Top at 1 MIN Air Discharge Overhang Air discharge opening Air discharge overhang Air discharge overhang Width of fireplace chamber 1 MIN 6 MAX 8 MIN Enclosure top must be installed 74 MIN Figure 3 20...

Страница 30: ...ewall minimum clearance is 0 0mm from the finishing edge of the fireplace if installing without a surround If installing an optional surround refer to Measurement A in Section 4 3 Finishing Guidelines...

Страница 31: ...are represents 1 25mm of projection Finishing Edge Fireplace Enclosure Floor Finishing Edge NON COMBUSTIBLE ZONE Non combustible material only No Surround Figure 4 1 Standard Installation Combustible...

Страница 32: ...m 6 152mm 22 559mm 12 305mm 9 229mm 6 152mm Each square represents 1 25mm of mantel projection Finishing Edge Fireplace Enclosure Floor No Surround NON COMBUSTIBLE ZONE Non combustible material only S...

Страница 33: ...allation Framed Opening Clearances 57 1448mm 303 8 772mm 913 16 251mm 16 426mm 56 1435mm 69 16 167mm 433 8 1101mm STANDARD INSTALLATION CLW 40 R 3 November 2021 Hussong Mfg Co Inc Kozy Heat Fireplaces...

Страница 34: ...locations Figure 4 4 Standard Installation Minimum Non Combustible Finishing Dimensions Figure 4 5 Standard Installation Minimum Non Combustible Finishing Dimensions Screw Locations 13 330mm 3 95mm 9...

Страница 35: ...r required clearances This is required to provide 1 4 of the spacing required for a flush mount installation 2 Install panels Align the panels with the corners of the finishing flange 3 Do not use scr...

Страница 36: ...rround s when it is installed Measurement A shows the space to leave on each side Measurement B shows the space to leave on the top and the bottom Figure 4 10 Finishing Materials Guidelines Surround A...

Страница 37: ...een lift the screen up and out of slots 4 4 2 Optional Surrounds CW40 RS CW40 RS4 CW40 GS CW40 MS 1 Remove the safety barrier 2 Locate the 2 mounting nuts on each side of the fireplace metal cabinet 3...

Страница 38: ...nd 4 15 on page 36 Install facing material up to the finishing edge that surrounds the glass frame assembly Do not apply any material beyond this point The glass frame assembly must be removable If in...

Страница 39: ...ng Edge Combustible wall finish up to 1 may be installed over cement board and butt up to the finishing edge around the opening No Surround Non combustible material only Figure 4 13 Vented Cavity KZK...

Страница 40: ...0mm 3 95mm 9 248mm 1 38mm No Screws Allowed Combustible Material Allowed No Screws Allowed No Screws Allowed Screw Pattern Locations Non Combustible Material Only Figure 4 14 Vented Cavity and KZK KZK...

Страница 41: ...ing edge and air discharge opening Finishing Edge Fireplace Enclosure Floor Enclosure Top Finishing Edge 74 MIN 1879mm NON COMBUSTIBLE ZONE Figure 4 16 Combustible Wall Finish up to 1 25mm thick VENTE...

Страница 42: ...r test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massach...

Страница 43: ...tch Feet Meters Flat to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4...

Страница 44: ...inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L C...

Страница 45: ...Vent 5DHCS 5DHC 5DVC 5D14S 5D36S BDM DVR8 HCP DVR8 HC DVR8 VCLP DVR8 VCH Simpson DuraVent 58DVA HC 58DVA VCH 58DVA VC 58DVA VCS ICC TM 5HT TM 5RHT TM 5SVT Metal Fab Adapter 5DDA must be used 5DHT 5DVT...

Страница 46: ...ance and characteristics are affected by altitude fuel quality venting configuration and other factors To achieve desirable flame appearance the vent exhaust may be restricted by the restrictor plate...

Страница 47: ...8 reducer 45 vertical elbow 3 914mm minimum vertical length 50 15 24m maximum vertical length termination cap To use any 45 elbow after the first elbow for vertical terminations with a reducer the tot...

Страница 48: ...horizontal elbow 6 152mm minimum horizontal 12 3 66m maximum horizontal termination cap iii Minimum 24 Vertical Vent Pipe Minimum Maximum Horizontal Termination 45 vertical elbow 24 609mm vertical ve...

Страница 49: ...ed following the vent manufacturer s installation instructions For maximum vertical and maximum horizontal combination venting the vent terminations must be within the shaded area in FIGURE 7 2 25 7 6...

Страница 50: ...in existing through the ceiling Class A Masonry chimney Route the exhaust gases and intake air through the existing Class A Masonry chimney 7 5 1 4 Flex Pipe Venting Configurations IMPORTANT Horizont...

Страница 51: ...y chimney 7 6 1 Coaxial to Co Linear Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT Careshouldbetakenwheninstallingflexi...

Страница 52: ...rail 2 Use the provided tool to pull the 4 latch assemblies to latch with the flange on top of the glass valance 3 Reinstall safety barrier 8 2 Burner Perimeter Media Installation WARNING DO NOT BLOCK...

Страница 53: ...the control board 11 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place the control board in the firebox alig...

Страница 54: ...nce when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22...

Страница 55: ...move the light kit cover and roped glass 4 screws Save screws 3 Install or replace 2 halogen bulbs included with this kit into lamp bases 4 Reinstall light kit cover and roped glass with 4 screws prev...

Страница 56: ...en the motor end clears the fireplace face turn the fan to the left 5 Rotate the top end down and to the right lowering the fan into control compartment 6 Position fan as shown in Figure 9 5 As you ro...

Страница 57: ...ow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS A This appliance is equipped with an ignition device which automatically lights...

Страница 58: ...omatic Safety Restart This system will execute an automatic turn OFF command for approximately 5 seconds within 24 hours of a continued pilot flame ignition to perform a safety check This allows the s...

Страница 59: ...n sequence will start again 10 7 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequ...

Страница 60: ...d establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will display the snowflake icon during the setup of either IP...

Страница 61: ...me height by one step If the up arrow key is pressed while the system is on but the flame is off the flame will ignite on HI 4 A single beep will confirm reception of the command 10 9 6 1 Deactivate F...

Страница 62: ...ries are installed in the remote control 2 Remove 1 AAA battery 3 While reinserting the battery push and hold the thermostat key The temperature bulb graphic will not be displayed on the LCD screen To...

Страница 63: ...einsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the bulb graphic on the LCD screen to edit Use the up or down arrow key to choose SET or CLR 10 9...

Страница 64: ...imum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6...

Страница 65: ...2 1 1 Venturi Adjustment NOTE If soot is present on the glass check glass media placement before adjusting the venturi 1 Remove the safety barrier access cover and glass frame assembly 2 Remove media...

Страница 66: ...ifying correct vent installation shut off the gas supply and call a qualified service technician 11 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier access cover and the glass frame ass...

Страница 67: ...gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too nar...

Страница 68: ...er Perimeter Media Installation on page 52 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to Section 11 2 1 Burner Venturi on page...

Страница 69: ...page 45 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required Inspect the condition of vent and vent terminal for sooting or obstruction and corre...

Страница 70: ...k pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring and correct or replace as...

Страница 71: ...On Off Wire Harness 700 656 Propane Burner Orifice 52 700 252 Battery Back up 700 756 Conversion Kit Natural Gas NCK CW40 SPB Fan Light Kit Wire Harness 700 655 Conversion Kit Propane LCK CW40 SPB Pi...

Страница 72: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

Страница 73: ......

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