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ENGINE  TECHNOLOGY  TO  CONFORM  EXHAUST  GAS
EMISSION

About Engine Technology

This  engine  technology  combines  a  Komatsu  Diesel  Particulate  Filter  (KDPF)  and  Komatsu’s  Urea  Selective
Catalytic Reduction (SCR) to conform EPA Tier4 Final emission regulation in North America.

• Komatsu  Diesel  Particulate  Filter  (KDPF):  A  device  which  captures  diesel  particular  matter  or  soot  in  the

exhaust gas to purify exhaust gas. If soot is accumulated to a certain level in the filter, a purification process
to burn the soot is performed automatically to keep the filtering performance of KDPF high.

• Komatsu’s  Urea  SCR  system:  A  device  which  decomposes  the  toxic  nitrogen  oxides  (NOx)  mixed  in  the

exhaust gas into harmless nitrogen and water. Spraying the reagent (Diesel Exhaust Fluid) into the exhaust
gas produces a reaction between the nitrogen oxides and ammonia generated from the urea solution and
decomposes the nitrogen oxides into nitrogen and water.

About Diesel Exhaust Fluid (DEF)

Diesel Exhaust Fluid is the aqueous urea solution for the SCR system.
DEF is the abbreviation for Diesel Exhaust Fluid, and is represented as DEF throughout this manual.
DEF is a colorless transparent and aqueous urea solution made with 32.5 % urea (AUS32) and 67.5 % deion-
ized  water.  Urea  as  main  constituent  is  a  material  which  is  used  for  cosmetics,  medical  and  pharmaceutical
products, and fertilizer, etc.
Commercial DEF, that is API (American Petroleum Institute) certified and fulfills the quality requirements in ac-
cordance with ISO 22241-1, is to be used. The certified DEF has the API DIESEL EXHAUST FLUID Certifica-
tion Mark shown as follows. Look for the API DEF Certification Mark when purchasing DEF.
API Diesel Exhaust Fluid Certification Mark is the trade mark of
API (American Petroleum Institute).

FOREWORD

ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION

1-7

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Содержание WA500-8

Страница 1: ...pany It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or improvements at any time without incurring any obligation to instal...

Страница 2: ...Find manuals at https best manuals com...

Страница 3: ...ncer birth defects and other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of Califor...

Страница 4: ...beside the shoes box on the left side of the operator s seat If this manual is lost or damaged contact Komatsu or your Komatsu distributor and tell them about the machine model name and the serial No...

Страница 5: ...s signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided...

Страница 6: ...the work procedure see RECOMMENDED APPLICATIONS 3 274 DIRECTIONS OF MACHINE A Front B Rear C Left D Right E Bucket F Operator s seat In this manual the directions of the machine front rear left right...

Страница 7: ...ipped with the mirrors rearview camera and other visibility assistant devices Be fully aware that there is an area where the operator cannot see when operating the machine 12 m radius visibility The f...

Страница 8: ...PROTECTIVE STRUCTURES This machine is equipped with a structure to protect the operator ROPS conforming to ISO3471 INTRODUCTION FOREWORD 1 6 Find manuals at https best manuals com...

Страница 9: ...ammonia generated from the urea solution and decomposes the nitrogen oxides into nitrogen and water About Diesel Exhaust Fluid DEF Diesel Exhaust Fluid is the aqueous urea solution for the SCR system...

Страница 10: ...NUMBER PIN MACHINE SERI AL NO PLATE This is located at the center of the front frame on the right side of the machine The design of the nameplate varies according to the district LOCATION OF ENGINE N...

Страница 11: ...center bottom of the machine monitor YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR Machine serial No Engine serial No Product identification number PIN Distributor name Address Phone Fax Service personn...

Страница 12: ...RELATED TO PROTECTIVE STRUCTURES 2 22 UNAUTHORIZED MODIFICATION 2 22 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2 22 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2 23 PRECAUTIONS FOR OPERATION...

Страница 13: ...N PROCEDURE 3 336 LOADING AND UNLOADING WITH TRAILER 3 336 METHOD FOR LIFTING MACHINE 3 342 COLD WEATHER OPERATION 3 344 COLD WEATHER OPERATION INFORMATION 3 344 PRECAUTIONS AFTER DAILY WORK COMPLETIO...

Страница 14: ...Y 8000 HOURS MAINTENANCE 4 101 EVERY 9000 HOURS MAINTENANCE 4 101 SPECIFICATIONS 5 1 SPECIFICATIONS 5 2 SPECIFICATIONS WA500 8 5 2 ATTACHMENTS AND OPTIONS 6 1 BUCKET AND TIRE SELECTION 6 2 HANDLE AJSS...

Страница 15: ...ODIC REPLACEMENT OF DEFINED LIFE PARTS 7 2 DEFINED LIFE PARTS LIST 7 2 CONSUMABLE PARTS 7 3 CONSUMABLE PARTS LIST 7 3 RECOMMENDED FUEL COOLANT AND LUBRICANT 7 5 LUBRICATION CHART 7 6 METHOD FOR USING...

Страница 16: ......

Страница 17: ...se read and make sure that you fully understand the precautions descri bed in this manual and the safety labels on the machine When operating or servicing the machine always follow these precautions s...

Страница 18: ...EANING CAB GLASS 2 21 DO NOT GET CAUGHT 2 22 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2 22 UNAUTHORIZED MODIFICATION 2 22 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2 22 PRECAUTIONS WHEN RUNNI...

Страница 19: ...PER TOOLS 2 43 PRECAUTIONS FOR CHECK AND MAINTENANCE 2 44 TURN BATTERY DISCONNECT SWITCH TO OFF POSITION 2 44 PRECAUTIONS FOR WELDING 2 44 HANDLE BATTERY 2 44 PRECAUTIONS WHEN USING HAMMER 2 45 PRECAU...

Страница 20: ...ly When cleaning the safety labels do not use organic solvents or gasoline These may cause the labels to peel off If the safety labels are damaged lost or cannot be read properly replace them with new...

Страница 21: ...LOCATION OF SAFETY LABELS Only for the machine equipped with ECSS SAFETY SAFETY LABELS 2 5...

Страница 22: ...on before operating 2 Caution when leaving operator s seat 3 Caution when traveling in reverse 4 Caution for electric cables 5 Prohibition of trespassing 6 Caution for frame lock bar SAFETY LABELS SAF...

Страница 23: ...ition of entering beneath work equipment 17 Caution for modification of ROPS FOPS 18 Prohibition of start by short circuiting 19 Caution for high pressure common rail 20 Alternate exit 21 Caution for...

Страница 24: ...Caution when traveling in reverse 09802 33000 Caution for electric cables 09801 63002 SAFETY LABELS SAFETY 2 8...

Страница 25: ...ition of trespassing 09162 23000 Caution for frame lock bar 09161 23000 Caution for emergency release of parking brake 425 93 41690 Caution for high temperature coolant 09668 03001 SAFETY SAFETY LABEL...

Страница 26: ...flammable gas hydrogen Explosion Fire Blast or Projectile hazard Do not handle or charge until all safely precautions instructions have been read and understood Wear protective gloves protective cloth...

Страница 27: ...unning 09667 03001 Caution for nearing machine 09812 03001 Prohibition of entering beneath work equip ment 09807 C1201 Caution for modification of ROPS FOPS 09620 A2001 09620 A2171 09812 03001 DANGER...

Страница 28: ...Prohibition of start by short circuiting 09842 A0362 Caution for high pressure common rail 6217 71 9331 Alternate exit 425 93 51110 SAFETY LABELS SAFETY 2 12...

Страница 29: ...Caution for blast site Machine with KOMTRAX 09845 13000 Caution when traveling in reverse Machine with rearview camera 09833 33000 Caution for handling DEF 09632 31800 SAFETY SAFETY LABELS 2 13...

Страница 30: ...Prohibition of getting on or off hood 09805 13000 Caution when removing fan net 09667 53000 SAFETY LABELS SAFETY 2 14 Canadian EMC Regulation 09979 00001 CAN ICES 2 NMB 2 09979 00001...

Страница 31: ...this manual that you do not understand ask the person in charge of safety for explanation PREPARATIONS FOR SAFE OPERATION PRECAUTIONS FOR SAFETY RELATED EQUIPMENT Be sure that all guards covers camera...

Страница 32: ...t leave tools or machine parts lying around inside the operator s compartment If tools or parts get into the control devices it may obstruct operation and cause the machine to move unexpectedly result...

Страница 33: ...surfaces or on parts of the electrical system After adding fuel or oil wipe up any spilled fuel or oil Put greasy rags and other combustible materials into a safe container to maintain safety at the...

Страница 34: ...device to purify the soot in the exhaust gas Exhaust gas temperature may increase during the purifi cation process regeneration Do not bring any combustible material close to the outlet of the exhaus...

Страница 35: ...lt of the handrails and steps If the handrails and steps are damaged or deformed they need to be repaired immediately Ask your Ko matsu distributor to perform this work Do not grip the control levers...

Страница 36: ...t the opera tor s seat be sure to lower the work equipment completely to the ground lock the work equipment by pressing work equip ment lock switch 1 the pilot lamp lights up and stop the en gine by s...

Страница 37: ...h 2 to ON op eration position A In addition lock all places and always take the key with you and keep it in the specified location ALTERNATE EXIT OF CAB The machine with a cab has an exit for normal u...

Страница 38: ...ied in any other way its strength may drop Any modification is prohibited If the protective structure is damaged or deformed by falling objects or by rolling over its strength will be reduced and it w...

Страница 39: ...rt or operate the engine in a place where there is good ventilation If the engine or ma chine must be operated inside a building or underground where the ventilation is poor take steps to ensure that...

Страница 40: ...eed to operate on a road protect pe destrian and cars by designating a person for jobsite traffic duty or by installing fences around the jobsite When traveling or operating in shallow water or on sof...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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