SEN06127-00
30-101
58
PC200, 200LC, 220, 220LC-8M0
101 Testing and adjusting, Part 1
Bleeding air from each part
Bleeding air from each part
1
Note: Bleed air from the swing motor and travel motor only when the oil in the motor cases is drained.
1.
Bleeding air from hydraulic pump
1)
Loosen air bleeder (1) and check that oil
oozes out through the air bleeder.
2)
After the oil oozes out, tighten air bleeder
(1).
3
Air bleeder:
7.8 to 9.8 Nm {0.8 to 1.0 kgm}
a
Do not use an impact wrench to
tighten the air bleeder.
2.
Starting engine
When running the engine after performing step
1, keep its speed at low idle for 10 minutes.
a
If the engine coolant temperature is low
and the automatic warm-up operation is
started, stop the engine temporarily and
reset the automatic warm-up operation
with the fuel control dial (Set the starting
switch to the ON position and hold the fuel
control dial in the MAX position for 3 sec-
onds, and the automatic warm-up opera-
tion is reset).
3.
Bleeding air from cylinder
a
If a cylinder is replaced, bleed air from it
before installing it to the work equipment.
In particular, the boom cylinder does not
move to the lowering stroke end, if it is
installed to the work equipment.
1)
Run the engine at low idle for approxi-
mately 5 minutes.
2)
While running the engine at low idle, raise
and lower the boom 4 to 5 times.
a
Stop the piston rod approximately 100
mm before each stroke end. Do not
relieve the oil.
q
: Execution of work
o
: Go to next procedure
Air bleeding procedure
1
2
3
4
5
6
Bleeding air
from
hydraulic
pump
Starting
engine
Bleeding air
from cylinder
Bleeding air
from swing
motor
Bleeding air
from travel
motor
Checking oil
level and
starting
operation
• Replacing hydraulic oil
• Cleaning strainer
q
q
q
q
(See note)
q
(See note)
q
• Replacing return filter element
q
o
o
o
q
• Replacing and repairing hydraulic pump
• Removing suction piping
q
q
q
o
o
q
• Replacing and repairing control valve
• Removing control valve piping
q
q
o
o
q
• Replacing and repairing cylinder
• Removing cylinder piping
q
q
o
o
q
• Replacing and repairing swing motor
• Removing swing motor piping
q
o
q
o
q
• Replacing and repairing travel motor
• Removing travel motor piping
q
o
o
q
q
• Replacing and repairing swivel joint
• Removing swivel joint piping
q
o
o
o
q
Air bleeding item
Contents of work
Содержание PC200-8M0
Страница 2: ......
Страница 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Страница 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Страница 88: ...SEN06117 00 10 200 4 PC200 200LC 220 220LC 8M0 200 Power train Final drive Final drive 1 PC200 8M0 PC200LC 8M0...
Страница 90: ...SEN06117 00 10 200 6 PC200 200LC 220 220LC 8M0 200 Power train Final drive PC220 8M0 PC220LC 8M0...
Страница 94: ...SEN06117 00 10 200 10 PC200 200LC 220 220LC 8M0 200 Power train Swing machinery PC220 8M0 PC220LC 8M0...
Страница 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Страница 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Страница 115: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 3 401 Hydraulic system Part 1 Hydraulic equipment layout drawing...
Страница 117: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 5 401 Hydraulic system Part 1 Hydraulic tank and filter...
Страница 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Страница 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 197: ...SEN06120 00 PC200 200LC 220 220LC 8M0 10 402 55 402 Hydraulic system Part 2 Functions and operation by valve...
Страница 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Страница 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Страница 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Страница 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Страница 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Страница 240: ...SEN06121 00 10 403 42 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Valve control Valve control 1...
Страница 262: ...SEN06122 00 10 500 10 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of arm Dimensions of arm 1...
Страница 264: ...SEN06122 00 10 500 12 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of bucket Dimensions of bucket 1...
Страница 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Страница 272: ...SEN06123 00 10 600 6 PC200 200LC 220 220LC 8M0 600 Electrical system Engine control Engine controller...
Страница 279: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 13 600 Electrical system Electrical control system...
Страница 298: ...SEN06123 00 10 600 32 PC200 200LC 220 220LC 8M0 600 Electrical system Electrical control system 4 Pump controller...
Страница 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Страница 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Страница 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Страница 413: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 61 101 Testing and adjusting Part 1 Adjusting mirrors Adjusting mirrors 1...
Страница 419: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 67 101 Testing and adjusting Part 1 Angle adjustment of rear view camera...
Страница 491: ...SEN06129 01 PC200 200LC 220 220LC 8M0 30 103 19 103 Testing and adjusting Part 3 Pm Clinic service...
Страница 503: ...Fuse locations SEN06131 00 PC200 200LC 220 220LC 8M0 40 100 11 100 Failure code table and fuse locations...
Страница 523: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 19 200 General Information on troubleshooting Connector list and layout 2 6...
Страница 524: ...200 General Information on troubleshooting Connector list and layout 40 200 20 PC200 200LC 220 220LC 8M0 SEN06132 01 3 6...
Страница 525: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 21 200 General Information on troubleshooting Connector list and layout 4 6...
Страница 526: ...200 General Information on troubleshooting Connector list and layout 40 200 22 PC200 200LC 220 220LC 8M0 SEN06132 01 5 6...
Страница 527: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 23 200 General Information on troubleshooting Connector list and layout 6 6...
Страница 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Страница 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Страница 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Страница 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Страница 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Страница 883: ...SEN06139 00 PC200 200LC 220 220LC 8M0 40 500 3 500 Troubleshooting of hydraulic and mechanical system H mode...
Страница 1051: ...SEN06144 00 PC200 200LC 220 220LC 8M0 50 300 35 300 Power train Removal and installation of swing circle assembly...
Страница 1091: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 17 500 Hydraulic system Disassembly and assembly of control valve...
Страница 1109: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 35 500 Hydraulic system Disassembly and assembly of work equipment cylinder...
Страница 1115: ...SEN06147 00 PC200 200LC 220 220LC 8M0 50 600 5 600 Work equipment Removal and installation of work equipment assembly...
Страница 1157: ...SEN06149 00 PC200 200LC 220 220LC 8M0 50 800 9 800 Electrical system Removal and installation of KOMTRAX terminal assembly...
Страница 1162: ...100 Air conditioner Air conditioner component 80 100 4 PC200 200LC 220 220LC 8M0 SEN06151 00 Air conditioner component...
Страница 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...
Страница 1197: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 39 100 Air conditioner Troubleshooting chart 1 2 Heating trouble...
Страница 1228: ...100 Air conditioner Connection of service tool 80 100 70 PC200 200LC 220 220LC 8M0 SEN06151 00 A From Cab B To Condenser...
Страница 1235: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 77 100 Air conditioner Desiccant replacement procedure...
Страница 1239: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 3 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1240: ...SEN06153 00 90 100 4 PC200 200LC 220 220LC 8M0 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1242: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 7 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1246: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 3 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1247: ...SEN06154 00 90 200 4 PC200 200LC 220 220LC 8M0 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1253: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 5 200 Electrical diagrams and drawings Symbols in electric circuit diagram 15...