100 Air conditioner
Troubleshooting for compressor and refrigerant system (Air is not cooled)
80-100
60
PC200, 200LC, 220, 220LC-8M0
SEN06151-00
Troubleshooting for compressor and refrigerant system (Air is not
cooled)
Failure
Air is not cooled due to compressor or refrigerant system failure.
Problem on
machine
q
When engine is started and A/C switch is pressed on air conditioner screen of machine monitor, air is
not cooled as displayed on screen.
q
Air conditioner compressor does not operate.
Related infor-
mation
q
Referring to "Testing with self-diagnosis function", display "Electrical Systems" screen on the machine
monitor and check to see if the refrigerant pressure is abnormal by checking whether failure code
[
879GKX
] is displayed. If the refrigerant pressure is abnormal, the compressor will not be turned ON
and air will not subsequently not be cooled.
a
Abnormal refrigerant pressure indicates that "Signal ((21) of connector ACECU) from the dual pres-
sure switch is not grounded".
q
In certain cases, the air conditioner will not turn on at 3 °C or lower (normal).
q
If no air comes out, see "Troubleshooting for blower motor system".
q
For each connector and fuse, see "Parts and connectors layout".
a
A T-adapter is provided only for the connector AC03.
q
Since connector ACECU of the air conditioner controller has small pins and does not have a T-adapt-
er, perform troubleshooting by using the intermediate connector (Although the intermediate connector
does not have a T-adapter either, it does have large pins).
q
To replace the air conditioner harness between air conditioner controller connector ACECU and inter-
mediate controller, the air conditioner unit must be replaced.
Cause
Procedure, measuring location, criteria and remarks
1
Defective dual pressure
switch system
a
Perform this check when failure code [
879GKX
] is displayed on "Electrical Sys-
tems" screen of machine monitor.
See failure code [
879GKX
].
a
In certain cases, the dual pressure switch may be operating normally and set to
OFF, therefore, if abnormality is indicated (i.e., switch OFF), attach a pressure
gauge to the air conditioner compressor and check the refrigerant pressure. (See
"Troubleshooting with gauge pressure.")
k
Before replacing pressure switch, collect refrigerant.
2
Defective air conditioner
compressor
1. Turn starting switch to OFF position.
2. Disconnect the connector AC03 from the air conditioner compressor and connect a
T-adapter to the male side.
a
Ensure connection of air conditioner compressor ground cable (E).
(See "Parts and connectors layout".)
Resistance
Between connector AC03 (male) (1) and the chassis
ground (i.e., air conditioner compressor coil resistance)
Approx. 15
z
3
Defective compressor
clutch relay (does not turn
ON)
q
Referring to "Testing relays", check sound when compressor clutch relay is turned
ON.
Click is heard -----------------------------------------A
a
When A above is abnormal and B below is abnormal and C is normal (if the relay is
normal), go to cause 4.
1. Turn starting switch to OFF position.
2. Disconnect connector R21.
3. Use a wire to short-circuit (3) (white) and (5) (red on yellow) of connector R21
(wiring harness side) . (This forces the compressor to operate without using the
relay.)
4. Turn starting switch to ON position.
Air is cooled -----------------------------------------B
1. Turn starting switch to OFF position.
2. Disconnect connector R21 and troubleshoot in that condition.
Resistance
Between (1) and (2) of connector R21
(male) (i.e., coil resistance)
C
300 –
500
z
Содержание PC200-8M0
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Страница 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Страница 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Страница 88: ...SEN06117 00 10 200 4 PC200 200LC 220 220LC 8M0 200 Power train Final drive Final drive 1 PC200 8M0 PC200LC 8M0...
Страница 90: ...SEN06117 00 10 200 6 PC200 200LC 220 220LC 8M0 200 Power train Final drive PC220 8M0 PC220LC 8M0...
Страница 94: ...SEN06117 00 10 200 10 PC200 200LC 220 220LC 8M0 200 Power train Swing machinery PC220 8M0 PC220LC 8M0...
Страница 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Страница 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Страница 115: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 3 401 Hydraulic system Part 1 Hydraulic equipment layout drawing...
Страница 117: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 5 401 Hydraulic system Part 1 Hydraulic tank and filter...
Страница 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Страница 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 197: ...SEN06120 00 PC200 200LC 220 220LC 8M0 10 402 55 402 Hydraulic system Part 2 Functions and operation by valve...
Страница 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Страница 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Страница 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Страница 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Страница 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Страница 240: ...SEN06121 00 10 403 42 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Valve control Valve control 1...
Страница 262: ...SEN06122 00 10 500 10 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of arm Dimensions of arm 1...
Страница 264: ...SEN06122 00 10 500 12 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of bucket Dimensions of bucket 1...
Страница 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Страница 272: ...SEN06123 00 10 600 6 PC200 200LC 220 220LC 8M0 600 Electrical system Engine control Engine controller...
Страница 279: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 13 600 Electrical system Electrical control system...
Страница 298: ...SEN06123 00 10 600 32 PC200 200LC 220 220LC 8M0 600 Electrical system Electrical control system 4 Pump controller...
Страница 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Страница 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Страница 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Страница 413: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 61 101 Testing and adjusting Part 1 Adjusting mirrors Adjusting mirrors 1...
Страница 419: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 67 101 Testing and adjusting Part 1 Angle adjustment of rear view camera...
Страница 491: ...SEN06129 01 PC200 200LC 220 220LC 8M0 30 103 19 103 Testing and adjusting Part 3 Pm Clinic service...
Страница 503: ...Fuse locations SEN06131 00 PC200 200LC 220 220LC 8M0 40 100 11 100 Failure code table and fuse locations...
Страница 523: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 19 200 General Information on troubleshooting Connector list and layout 2 6...
Страница 524: ...200 General Information on troubleshooting Connector list and layout 40 200 20 PC200 200LC 220 220LC 8M0 SEN06132 01 3 6...
Страница 525: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 21 200 General Information on troubleshooting Connector list and layout 4 6...
Страница 526: ...200 General Information on troubleshooting Connector list and layout 40 200 22 PC200 200LC 220 220LC 8M0 SEN06132 01 5 6...
Страница 527: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 23 200 General Information on troubleshooting Connector list and layout 6 6...
Страница 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Страница 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Страница 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Страница 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Страница 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Страница 883: ...SEN06139 00 PC200 200LC 220 220LC 8M0 40 500 3 500 Troubleshooting of hydraulic and mechanical system H mode...
Страница 1051: ...SEN06144 00 PC200 200LC 220 220LC 8M0 50 300 35 300 Power train Removal and installation of swing circle assembly...
Страница 1091: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 17 500 Hydraulic system Disassembly and assembly of control valve...
Страница 1109: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 35 500 Hydraulic system Disassembly and assembly of work equipment cylinder...
Страница 1115: ...SEN06147 00 PC200 200LC 220 220LC 8M0 50 600 5 600 Work equipment Removal and installation of work equipment assembly...
Страница 1157: ...SEN06149 00 PC200 200LC 220 220LC 8M0 50 800 9 800 Electrical system Removal and installation of KOMTRAX terminal assembly...
Страница 1162: ...100 Air conditioner Air conditioner component 80 100 4 PC200 200LC 220 220LC 8M0 SEN06151 00 Air conditioner component...
Страница 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...
Страница 1197: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 39 100 Air conditioner Troubleshooting chart 1 2 Heating trouble...
Страница 1228: ...100 Air conditioner Connection of service tool 80 100 70 PC200 200LC 220 220LC 8M0 SEN06151 00 A From Cab B To Condenser...
Страница 1235: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 77 100 Air conditioner Desiccant replacement procedure...
Страница 1239: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 3 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1240: ...SEN06153 00 90 100 4 PC200 200LC 220 220LC 8M0 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1242: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 7 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1246: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 3 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1247: ...SEN06154 00 90 200 4 PC200 200LC 220 220LC 8M0 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1253: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 5 200 Electrical diagrams and drawings Symbols in electric circuit diagram 15...