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20-612
PC130-7
TROUBLESHOOTING
Confirm recent repair history
Operated for long period
Check items
Questions
Degree of use of machine
Troubleshooting
Replace
Replace
Replace
Replace
Replace
Add
Clean
Clean
Replace
Replace
Correct
Clean
Replace
Remedy
Condition when engine
stopped
Abnormal noise was heard and
engine stopped suddenly
Engine overheated and stopped
Engine stopped slowly
There was hunting and engine stopped
Fuel level lamp lights up
Fuel tank is found to be empty
Replacement of filters has not been carried out according
to Operation Manual
Non-specified fuel is being used
When feed pump is operated, operation is too light or too heavy
Mud is stuck to fuel tank cap
Engine rotates, but stops when power train is operated
When control rack is pushed, it is found to be heavy, or
does not return
Does not turn at all
Turns in opposite direction
Moves amount of backlash
When it is attempted to
turn by hand using
barring tool
Rust and water are found when fuel tank is drained
Metal particles are found when oil is drained
When fuel filter, strainer are inspected directly, they are
found to be clogged
Inspect feed pump directly
When feed pump strainer is inspected directly, it is found to
be clogged
Remove oil pan and inspect directly
Remove head cover and inspect directly
When gear train is inspected, it does not turn
Rotates when pump auxiliary equipment is removed
Shaft does not turn
Troubleshooting of chassis
—
Broken dynamic
valve system
(valve, rocker lever, etc.)
Broken, seized crankshaft bearing
Broken,
sei
zed piston
, connectin
g rod
Broken, seized gear train
Broken pump auxiliary equipment
Broken fuel pump drive shaft, key
Insufficient fuel in tank
Clogged fuel filter, strainer
Clogged fee
d p
ump strainer
Broken,
sei
zed feed p
ump piston
Clogged,
leaking f
uel pipin
g
D
efecti
ve in
jection p
ump (rac
k, plunger st
uck)
Fail
ure in po
wer train
Cl
ogged air breather hol
e in f
uel
tank
Causes
S-4 Engine stops during operations
General causes why engine stops during operations
•
Seized parts inside engine
•
Insufficient supply of fuel
•
Overheating
a
If there is overheating and the engine stops,
carry out troubleshooting for overheating.
•
Failure in power train
a
If the engine stops because of a failure in the
power train, carry out troubleshooting for the
chassis.
S-4
(1)
Содержание PC130-7
Страница 6: ......
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Страница 86: ...20 168 PC130 7 TESTING AND ADJUSTING Items related to engine 1 PM CLINIC SERVICE...
Страница 87: ...PC130 7 20 169 TESTING AND ADJUSTING Items related to hydraulic equipment 1 PM CLINIC SERVICE...
Страница 90: ......
Страница 93: ...PC130 7 20 203 TROUBLESHOOTING SEQUENCE OF EVENTS IN TROUBLESHOOTING 1 SEQUENCE OF EVENTS IN TROUBLESHOOTING...
Страница 111: ......
Страница 113: ...PC130 7 20 223 TROUBLESHOOTING CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM 1...
Страница 114: ...20 224 PC130 7 TROUBLESHOOTING CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM 1...
Страница 115: ...PC130 7 20 225 TROUBLESHOOTING CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM 1...
Страница 116: ...20 226 PC130 7 TROUBLESHOOTING CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM 1...
Страница 117: ......
Страница 157: ......
Страница 161: ...PC130 7 20 313 TROUBLESHOOTING Circuit diagram related to wiper motor 112 1...
Страница 163: ...PC130 7 20 315 TROUBLESHOOTING Circuit diagram related to wiper motor 113 1...
Страница 165: ...PC130 7 20 317 TROUBLESHOOTING Circuit diagram related to windshield washer motor 114 1...
Страница 167: ...PC130 7 20 319 TROUBLESHOOTING Circuit diagram related to wiper motor 115 1...
Страница 169: ...PC130 7 20 321 TROUBLESHOOTING Circuit diagram related to wiper motor 116 1...
Страница 171: ...PC130 7 20 323 TROUBLESHOOTING Circuit diagram related to swing holding brake solenoid 203 1...
Страница 173: ...PC130 7 20 325 TROUBLESHOOTING Circuit diagram related to 2 stage relief solenoid 205 1...
Страница 175: ...PC130 7 20 327 TROUBLESHOOTING Circuit diagram related to travel speed shifting solenoid 206 1...
Страница 177: ...PC130 7 20 329 TROUBLESHOOTING Circuit diagram related to swing holding brake solenoid 213 1...
Страница 179: ...PC130 7 20 331 TROUBLESHOOTING Circuit diagram related to 2 stage relief solenoid 215 1...
Страница 181: ...PC130 7 20 333 TROUBLESHOOTING Circuit diagram related to travel speed shifting solenoid 216 1...
Страница 183: ...PC130 7 20 335 TROUBLESHOOTING Circuit diagram related to model selection connector 217 1...
Страница 185: ...PC130 7 20 337 TROUBLESHOOTING Circuit diagram related to S NET 218 1...
Страница 189: ...PC130 7 20 341 TROUBLESHOOTING Circuit diagram related to pump pressure sensor 224 1...
Страница 191: ...PC130 7 20 343 TROUBLESHOOTING Circuit diagram related to sensor power supply 226 1...
Страница 193: ...PC130 7 20 345 TROUBLESHOOTING Circuit diagram related to engine speed sensor 227 1...
Страница 195: ...PC130 7 20 347 TROUBLESHOOTING Circuit diagram related to PC EPC solenoid 232 1...
Страница 197: ...PC130 7 20 349 TROUBLESHOOTING Circuit diagram related to PC EPC solenoid 233 1...
Страница 199: ...PC130 7 20 351 TROUBLESHOOTING Circuit diagram related to overload pressure sensor 251 1...
Страница 201: ......
Страница 203: ...PC130 7 20 355 TROUBLESHOOTING Circuit diagram related to governor motor and potentiometer 306 1...
Страница 205: ...PC130 7 20 357 TROUBLESHOOTING Circuit diagram related to fuel control dial 308 1...
Страница 207: ...PC130 7 20 359 TROUBLESHOOTING Circuit diagram related to battery relay 315 1...
Страница 209: ......
Страница 211: ...PC130 7 20 363 TROUBLESHOOTING Circuit diagram related to governor motor and potentiometer 317 1...
Страница 213: ...PC130 7 20 365 TROUBLESHOOTING Circuit diagram related to governor motor and potentiometer 318 1...
Страница 214: ......
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Страница 223: ...PC130 7 20 409 TROUBLESHOOTING Circuit diagram related to governor motor and potentiometer BWP13362 E 2 1...
Страница 233: ...PC130 7 20 419 TROUBLESHOOTING Circuit diagram related to PPC lock solenoid E 8 1...
Страница 247: ...PC130 7 20 433 TROUBLESHOOTING Circuit diagram related to swing lock switch E 18 1...
Страница 249: ......
Страница 251: ...PC130 7 20 437 TROUBLESHOOTING Circuit diagram related to wiper motor and window rear limit switch E 20 1...
Страница 253: ...PC130 7 20 439 TROUBLESHOOTING Circuit diagram related to windshield washer motor E 20 1...
Страница 255: ...PC130 7 20 441 TROUBLESHOOTING Circuit diagram related to lower windshield wiper E 21 1...
Страница 257: ...PC130 7 20 443 TROUBLESHOOTING Circuit diagram related to caution buzzer stop switch E 22 1...
Страница 259: ...PC130 7 20 445 TROUBLESHOOTING Circuit diagram related to boom RAISE oil pressure switch E 23 1...
Страница 261: ...PC130 7 20 447 TROUBLESHOOTING Circuit diagram related to boom LOWER oil pressure switch E 24 1...
Страница 263: ...PC130 7 20 449 TROUBLESHOOTING Circuit diagram related to arm IN oil pressure switch E 25 1...
Страница 265: ...PC130 7 20 451 TROUBLESHOOTING Circuit diagram related to arm OUT oil pressure switch E 26 1...
Страница 267: ...PC130 7 20 453 TROUBLESHOOTING Circuit diagram related to bucket CURL oil pressure switch E 27 1...
Страница 269: ...PC130 7 20 455 TROUBLESHOOTING Circuit diagram related to bucket DUMP oil pressure switch E 28 1...
Страница 273: ...PC130 7 20 459 TROUBLESHOOTING Circuit diagram related to travel oil pressure switch and travel alarm E 30 1...
Страница 275: ...PC130 7 20 461 TROUBLESHOOTING Circuit diagram related to service 1 oil pressure switches front and rear E 31 1...
Страница 284: ...20 470 PC130 7 TROUBLESHOOTING Circuit diagram related to air conditioner E 32 1...
Страница 288: ...20 474 PC130 7 TROUBLESHOOTING Circuit diagram related to air conditioner E 32 1...
Страница 290: ...20 476 PC130 7 TROUBLESHOOTING Circuit diagram related to travel oil pressure switch and travel alarm E 33 1...
Страница 293: ......
Страница 294: ...20 504 PC130 7 TROUBLESHOOTING HYDRAULIC AND MECHANICAL SYSTEM DIAGRAM HYDRAULIC AND MECHANICAL SYSTEM DIAGRAM 1...
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