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SEN02458-01
30 Testing and adjusting
50
PC138US, USLC-8
Bleeding air from each part
1
Note: Bleed air from the swing motor and travel motor only when the oil in the motor cases is drained.
1.
Bleeding air from hydraulic pump
1)
Loosen air bleeder (1) and check that oil
oozes out through the air bleeder.
2)
After the oil oozes out, tighten air bleeder
(1).
3
Air bleeder:
7.8 – 9.8 Nm {0.8 – 1.0 kgm}
a
Do not use an impact wrench to
tighten the air bleeder.
2.
Starting engine
When running the engine after performing step
1, keep its speed at low idle for 10 minutes.
a
If the engine coolant temperature is low
and the automatic warm-up operation is
started, stop the engine temporarily and
reset the automatic warm-up operation
with the fuel control dial (Set the starting
switch in the ON position and hold the fuel
control dial in the MAX position for 3 sec-
onds, and the automatic warm-up opera-
tion is reset).
3.
Bleeding air from cylinder
a
If a cylinder is replaced, bleed air from it
before connecting the work equipment. In
particular, the boom cylinder does not
move to the lowering stroke end, if it is
installed to the work equipment.
1) Run the engine at low idle for about 5 min-
utes.
2) While running the engine at low idle, raise
and lower the boom 4 – 5 times.
a
Stop the piston rod about 100 mm
before each stroke end. Do not
relieve the oil.
Air bleeding procedure
1
2
3
4
5
6
Bleeding air
from
hydraulic
pump
Starting
engine
Bleeding air
from cylinder
Bleeding air
from swing
motor
Bleeding air
from travel
motor
Checking oil
level and
starting
operation
• Replacing hydraulic oil
• Cleaning strainer
q
q
q
q
(See note)
q
(See note)
q
• Replacing return filter element
q
o
o
o
q
• Replacing and repairing hydraulic
pump
• Removing suction piping
q
q
q
o
o
q
• Replacing and repairing control
valve
• Removing control valve piping
q
q
o
o
q
• Replacing and repairing cylinder
• Removing cylinder piping
q
q
o
o
q
• Replacing and repairing swing
motor
• Removing swing motor piping
q
o
q
o
q
• Replacing and repairing travel
motor
• Removing travel motor piping
q
o
o
q
q
• Replacing and repairing swivel joint
• Removing swivel joint piping
q
o
o
o
q
Air bleeding item
Contents of work
Содержание Galeo PC138US-8
Страница 2: ......
Страница 13: ...00 Index and foreword SEN01977 02 PC138US USLC 8 11...
Страница 55: ...00 Index and foreword SEN01978 01 PC138US USLC 8 41...
Страница 74: ...SEN02545 01 10 Structure function and maintenance standard 2 PC138US USLC 8 Engine mount 1...
Страница 76: ...SEN02545 01 10 Structure function and maintenance standard 4 PC138US USLC 8 Cooling system 1...
Страница 99: ...10 Structure function and maintenance standard SEN02547 01 PC138US USLC 8 15...
Страница 103: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 3...
Страница 105: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 5...
Страница 108: ...SEN02548 01 10 Structure function and maintenance standard 8 PC138US USLC 8 Hydraulic pump 1 Type HPD56 56...
Страница 121: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 21...
Страница 137: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 3...
Страница 138: ...SEN02549 02 10 Structure function and maintenance standard 4 PC138US USLC 8...
Страница 140: ...SEN02549 02 10 Structure function and maintenance standard 6 PC138US USLC 8...
Страница 142: ...SEN02549 02 10 Structure function and maintenance standard 8 PC138US USLC 8...
Страница 144: ...SEN02549 02 10 Structure function and maintenance standard 10 PC138US USLC 8...
Страница 146: ...SEN02549 02 10 Structure function and maintenance standard 12 PC138US USLC 8...
Страница 151: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 17...
Страница 159: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 25...
Страница 166: ...SEN02549 02 10 Structure function and maintenance standard 32 PC138US USLC 8 Pressure compensation valve...
Страница 185: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 3...
Страница 190: ...SEN02550 01 10 Structure function and maintenance standard 8 PC138US USLC 8...
Страница 202: ...SEN02550 01 10 Structure function and maintenance standard 20 PC138US USLC 8...
Страница 206: ...SEN02550 01 10 Structure function and maintenance standard 24 PC138US USLC 8 Reverse prevention valve...
Страница 217: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 35...
Страница 222: ...SEN02550 01 10 Structure function and maintenance standard 40 PC138US USLC 8 Solenoid valve 1...
Страница 225: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 43...
Страница 228: ...SEN02550 01 10 Structure function and maintenance standard 46 PC138US USLC 8 Holding valve 1 For boom and arm...
Страница 237: ...10 Structure function and maintenance standard SEN02551 00 PC138US USLC 8 3...
Страница 238: ...SEN02551 00 10 Structure function and maintenance standard 4 PC138US USLC 8 Dimensions of components 1 Arm...
Страница 240: ...SEN02551 00 10 Structure function and maintenance standard 6 PC138US USLC 8 Bucket...
Страница 249: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 5...
Страница 250: ...SEN02552 01 10 Structure function and maintenance standard 6 PC138US USLC 8 Air conditioner unit...
Страница 257: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 13...
Страница 261: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 3 1...
Страница 269: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 11...
Страница 283: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 25...
Страница 286: ...SEN02553 01 10 Structure function and maintenance standard 28 PC138US USLC 8 Pump controller...
Страница 292: ...SEN02553 01 10 Structure function and maintenance standard 34 PC138US USLC 8...
Страница 299: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 41...
Страница 315: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 57...
Страница 381: ...30 Testing and adjusting SEN02458 01 PC138US USLC 8 53...
Страница 449: ...30 Testing and adjusting SEN02460 01 PC138US USLC 8 13...
Страница 457: ...40 Troubleshooting SEN02461 01 PC138US USLC 8 7 Locations of fusible links Location of fuse box and fuse Nos...
Страница 461: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 3 Sequence of events in troubleshooting 1...
Страница 470: ...SEN02462 00 40 Troubleshooting 12 PC138US USLC 8...
Страница 471: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 13...
Страница 472: ...SEN02462 00 40 Troubleshooting 14 PC138US USLC 8...
Страница 473: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 15...
Страница 474: ...SEN02462 00 40 Troubleshooting 16 PC138US USLC 8...
Страница 475: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 17...
Страница 476: ...SEN02462 00 40 Troubleshooting 18 PC138US USLC 8...
Страница 477: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 19...
Страница 478: ...SEN02462 00 40 Troubleshooting 20 PC138US USLC 8...
Страница 479: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 21...
Страница 480: ...SEN02462 00 40 Troubleshooting 22 PC138US USLC 8...
Страница 481: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 23...
Страница 482: ...SEN02462 00 40 Troubleshooting 24 PC138US USLC 8...
Страница 483: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 25...
Страница 484: ...SEN02462 00 40 Troubleshooting 26 PC138US USLC 8...
Страница 485: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 27...
Страница 486: ...SEN02462 00 40 Troubleshooting 28 PC138US USLC 8...
Страница 487: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 29...
Страница 488: ...SEN02462 00 40 Troubleshooting 30 PC138US USLC 8...
Страница 489: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 31...
Страница 490: ...SEN02462 00 40 Troubleshooting 32 PC138US USLC 8...
Страница 491: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 33...
Страница 492: ...SEN02462 00 40 Troubleshooting 34 PC138US USLC 8...
Страница 493: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 35...
Страница 494: ...SEN02462 00 40 Troubleshooting 36 PC138US USLC 8...
Страница 495: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 37...
Страница 496: ...SEN02462 00 40 Troubleshooting 38 PC138US USLC 8...
Страница 497: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 39...
Страница 498: ...SEN02462 00 40 Troubleshooting 40 PC138US USLC 8...
Страница 499: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 41...
Страница 500: ...SEN02462 00 40 Troubleshooting 42 PC138US USLC 8...
Страница 501: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 43...
Страница 510: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 5...
Страница 512: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 7 Circuit diagram related...
Страница 517: ...SEN02463 01 40 Troubleshooting 12 PC138US USLC 8 Circuit diagram related...
Страница 522: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 17...
Страница 524: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 19 Circuit diagram related...
Страница 530: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 25...
Страница 534: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 29...
Страница 536: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 31 Circuit diagram related...
Страница 538: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 33...
Страница 540: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 35 Circuit diagram related...
Страница 544: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 39 Circuit diagram related...
Страница 546: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 41 Circuit diagram related...
Страница 548: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 43 Circuit diagram related...
Страница 550: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 45 Circuit diagram related...
Страница 556: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 5 Circuit diagram related...
Страница 558: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 7...
Страница 560: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 9 Circuit diagram related...
Страница 564: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 13...
Страница 574: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 23...
Страница 576: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 25 Circuit diagram related...
Страница 578: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 27 Circuit diagram related...
Страница 580: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 29 Circuit diagram related...
Страница 584: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 33 Circuit diagram related...
Страница 586: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 35 Circuit diagram related...
Страница 588: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 37...
Страница 590: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 39 Circuit diagram related...
Страница 593: ...SEN02464 01 40 Troubleshooting 42 PC138US USLC 8 Circuit diagram related...
Страница 598: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 3...
Страница 600: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 5 Circuit diagram related...
Страница 602: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 7 Circuit diagram related...
Страница 604: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 9...
Страница 606: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 11 Circuit diagram related...
Страница 608: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 13...
Страница 610: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 15 Circuit diagram related...
Страница 612: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 17 Circuit diagram related...
Страница 614: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 19 Circuit diagram related...
Страница 616: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 21 Circuit diagram related...
Страница 618: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 23 Circuit diagram related...
Страница 620: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 25 Circuit diagram related...
Страница 622: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 27 Circuit diagram related...
Страница 628: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 33 Circuit diagram related...
Страница 630: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 35 Circuit diagram related...
Страница 638: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 3 Circuit diagram related...
Страница 640: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 5 Circuit diagram related...
Страница 644: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 9 Circuit diagram related...
Страница 646: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 11 Circuit diagram related...
Страница 648: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 13 Circuit diagram related...
Страница 650: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 15 Circuit diagram related...
Страница 652: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 17 Circuit diagram related...
Страница 654: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 19 Circuit diagram related...
Страница 659: ...SEN02467 00 40 Troubleshooting 4 PC138US USLC 8 Locations of fusible links Location of fuse box and fuse Nos...
Страница 662: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 7 Circuit diagram related...
Страница 666: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 11 Circuit diagram related...
Страница 668: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 13 Circuit diagram related...
Страница 673: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 19 Circuit diagram related...
Страница 687: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 33 Circuit diagram related...
Страница 690: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 37 Circuit diagram related...
Страница 703: ...SEN02467 00 40 Troubleshooting 50 PC138US USLC 8 Circuit diagram related...
Страница 706: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 53 Circuit diagram related...
Страница 708: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 55 Circuit diagram related...
Страница 710: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 57 Circuit diagram related...
Страница 712: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 59 Circuit diagram related...
Страница 714: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 61 Circuit diagram related...
Страница 716: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 63 Circuit diagram related...
Страница 718: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 65 Circuit diagram related...
Страница 720: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 67 Circuit diagram related...
Страница 726: ...SEN02468 01 40 Troubleshooting 4 PC138US USLC 8 System chart for hydraulic and mechanical systems 1...
Страница 749: ...40 Troubleshooting SEN02468 01 PC138US USLC 8 27...
Страница 752: ...SEN02469 01 40 Troubleshooting 2 PC138US USLC 8 S 15 Abnormal noise is made 24 S 16 Vibration is excessive 25...
Страница 753: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 3...
Страница 755: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 5...
Страница 821: ...50 Disassembly and assembly SEN02710 00 PC138US USLC 8 33...
Страница 835: ...50 Disassembly and assembly SEN02711 00 PC138US USLC 8 13...
Страница 843: ...50 Disassembly and assembly SEN02712 00 PC138US USLC 8 7 7 Install O ring then install support 2 with dowel pin 1...
Страница 873: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 17 Disassembly and assembly of control valve assembly 1 Assembly...
Страница 876: ...SEN02713 00 50 Disassembly and assembly 20 PC138US USLC 8...
Страница 877: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 21...
Страница 878: ...SEN02713 00 50 Disassembly and assembly 22 PC138US USLC 8...
Страница 879: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 23...
Страница 880: ...SEN02713 00 50 Disassembly and assembly 24 PC138US USLC 8...
Страница 899: ...50 Disassembly and assembly SEN02714 00 PC138US USLC 8 5...
Страница 921: ...50 Disassembly and assembly SEN02715 00 PC138US USLC 8 21...
Страница 933: ...50 Disassembly and assembly SEN02716 00 PC138US USLC 8 11...
Страница 936: ...3 SEN01980 00 PC138US USLC 8 Hydraulic circuit diagram PC138US 8 Hydraulic circuit diagram PC138US 8...
Страница 942: ...SEN01981 01 90 Diagrams and drawings 2 PC138US USLC 8...
Страница 943: ...Electrical circuit diagram PC138US USLC 8 PC138US USLC 8 3 SEN01981 01 Electrical circuit diagram PC138US USLC 8...
Страница 945: ...90 Diagrams and drawings SEN01981 01 PC138US USLC 8 7...