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00 Index and foreword
SEN01978-01
PC138US, USLC-8
7
How to read the shop manual
1
1.
Composition of shop manual
This shop manual contains the necessary technical information for services performed in a workshop.
For ease of understanding, the manual is divided into the following sections.
00. Index and foreword
This section explains the shop manuals list, table of contents, safety, and basic information.
01. Specification
This section explains the specifications of the machine.
10. Structure, function and maintenance standard
This section explains the structure, function, and maintenance standard values of each component.
The structure and function sub-section explains the structure and function of each component. It
serves not only to give an understanding of the structure, but also serves as reference material for
troubleshooting. The maintenance standard sub-section explains the criteria and remedies for dis-
assembly and service.
20. Standard value table
This section explains the standard values for new machine and judgement criteria for testing,
adjusting, and troubleshooting. This standard value table is used to check the standard values in
testing and adjusting and to judge parts in troubleshooting.
30. Testing and adjusting
This section explains measuring instruments and measuring methods for testing and adjusting, and
method of adjusting each part. The standard values and judgement criteria for testing and adjusting
are explained in Testing and adjusting.
40. Troubleshooting
This section explains how to find out failed parts and how to repair them. The troubleshooting is
divided by failure modes. The “S mode” of the troubleshooting related to the engine may be also
explained in the Chassis volume and Engine volume. In this case, see the Chassis volume.
50. Disassembly and assembly
This section explains the special tools and procedures for removing, installing, disassembling, and
assembling each component, as well as precautions for them. In addition, tightening torque and
quantity and weight of coating material, oil, grease, and coolant necessary for the work are also
explained.
90. Diagrams and drawings (chassis volume)/Repair and replacement of parts (engine volume)
q
Chassis volume
This section gives hydraulic circuit diagrams and electrical circuit diagrams.
q
Engine volume
This section explains the method of reproducing, repairing, and replacing parts.
2.
Revision and distribution
Any additions, revisions, or other change of notices will be sent to KOMATSU distributors. Get the most
up-to-date information before you start any work.
q
Some attachments and optional parts in this shop manual may not be delivered to certain areas. If one
of them is required, consult KOMATSU distributors.
q
Materials and specifications are subject to change without notice.
q
Shop manuals are divided into the “Chassis volume” and “Engine volume”. For the engine unit, see the
engine volume of the engine model mounted on the machine.
Содержание Galeo PC138US-8
Страница 2: ......
Страница 13: ...00 Index and foreword SEN01977 02 PC138US USLC 8 11...
Страница 55: ...00 Index and foreword SEN01978 01 PC138US USLC 8 41...
Страница 74: ...SEN02545 01 10 Structure function and maintenance standard 2 PC138US USLC 8 Engine mount 1...
Страница 76: ...SEN02545 01 10 Structure function and maintenance standard 4 PC138US USLC 8 Cooling system 1...
Страница 99: ...10 Structure function and maintenance standard SEN02547 01 PC138US USLC 8 15...
Страница 103: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 3...
Страница 105: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 5...
Страница 108: ...SEN02548 01 10 Structure function and maintenance standard 8 PC138US USLC 8 Hydraulic pump 1 Type HPD56 56...
Страница 121: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 21...
Страница 137: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 3...
Страница 138: ...SEN02549 02 10 Structure function and maintenance standard 4 PC138US USLC 8...
Страница 140: ...SEN02549 02 10 Structure function and maintenance standard 6 PC138US USLC 8...
Страница 142: ...SEN02549 02 10 Structure function and maintenance standard 8 PC138US USLC 8...
Страница 144: ...SEN02549 02 10 Structure function and maintenance standard 10 PC138US USLC 8...
Страница 146: ...SEN02549 02 10 Structure function and maintenance standard 12 PC138US USLC 8...
Страница 151: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 17...
Страница 159: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 25...
Страница 166: ...SEN02549 02 10 Structure function and maintenance standard 32 PC138US USLC 8 Pressure compensation valve...
Страница 185: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 3...
Страница 190: ...SEN02550 01 10 Structure function and maintenance standard 8 PC138US USLC 8...
Страница 202: ...SEN02550 01 10 Structure function and maintenance standard 20 PC138US USLC 8...
Страница 206: ...SEN02550 01 10 Structure function and maintenance standard 24 PC138US USLC 8 Reverse prevention valve...
Страница 217: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 35...
Страница 222: ...SEN02550 01 10 Structure function and maintenance standard 40 PC138US USLC 8 Solenoid valve 1...
Страница 225: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 43...
Страница 228: ...SEN02550 01 10 Structure function and maintenance standard 46 PC138US USLC 8 Holding valve 1 For boom and arm...
Страница 237: ...10 Structure function and maintenance standard SEN02551 00 PC138US USLC 8 3...
Страница 238: ...SEN02551 00 10 Structure function and maintenance standard 4 PC138US USLC 8 Dimensions of components 1 Arm...
Страница 240: ...SEN02551 00 10 Structure function and maintenance standard 6 PC138US USLC 8 Bucket...
Страница 249: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 5...
Страница 250: ...SEN02552 01 10 Structure function and maintenance standard 6 PC138US USLC 8 Air conditioner unit...
Страница 257: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 13...
Страница 261: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 3 1...
Страница 269: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 11...
Страница 283: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 25...
Страница 286: ...SEN02553 01 10 Structure function and maintenance standard 28 PC138US USLC 8 Pump controller...
Страница 292: ...SEN02553 01 10 Structure function and maintenance standard 34 PC138US USLC 8...
Страница 299: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 41...
Страница 315: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 57...
Страница 381: ...30 Testing and adjusting SEN02458 01 PC138US USLC 8 53...
Страница 449: ...30 Testing and adjusting SEN02460 01 PC138US USLC 8 13...
Страница 457: ...40 Troubleshooting SEN02461 01 PC138US USLC 8 7 Locations of fusible links Location of fuse box and fuse Nos...
Страница 461: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 3 Sequence of events in troubleshooting 1...
Страница 470: ...SEN02462 00 40 Troubleshooting 12 PC138US USLC 8...
Страница 471: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 13...
Страница 472: ...SEN02462 00 40 Troubleshooting 14 PC138US USLC 8...
Страница 473: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 15...
Страница 474: ...SEN02462 00 40 Troubleshooting 16 PC138US USLC 8...
Страница 475: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 17...
Страница 476: ...SEN02462 00 40 Troubleshooting 18 PC138US USLC 8...
Страница 477: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 19...
Страница 478: ...SEN02462 00 40 Troubleshooting 20 PC138US USLC 8...
Страница 479: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 21...
Страница 480: ...SEN02462 00 40 Troubleshooting 22 PC138US USLC 8...
Страница 481: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 23...
Страница 482: ...SEN02462 00 40 Troubleshooting 24 PC138US USLC 8...
Страница 483: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 25...
Страница 484: ...SEN02462 00 40 Troubleshooting 26 PC138US USLC 8...
Страница 485: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 27...
Страница 486: ...SEN02462 00 40 Troubleshooting 28 PC138US USLC 8...
Страница 487: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 29...
Страница 488: ...SEN02462 00 40 Troubleshooting 30 PC138US USLC 8...
Страница 489: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 31...
Страница 490: ...SEN02462 00 40 Troubleshooting 32 PC138US USLC 8...
Страница 491: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 33...
Страница 492: ...SEN02462 00 40 Troubleshooting 34 PC138US USLC 8...
Страница 493: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 35...
Страница 494: ...SEN02462 00 40 Troubleshooting 36 PC138US USLC 8...
Страница 495: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 37...
Страница 496: ...SEN02462 00 40 Troubleshooting 38 PC138US USLC 8...
Страница 497: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 39...
Страница 498: ...SEN02462 00 40 Troubleshooting 40 PC138US USLC 8...
Страница 499: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 41...
Страница 500: ...SEN02462 00 40 Troubleshooting 42 PC138US USLC 8...
Страница 501: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 43...
Страница 510: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 5...
Страница 512: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 7 Circuit diagram related...
Страница 517: ...SEN02463 01 40 Troubleshooting 12 PC138US USLC 8 Circuit diagram related...
Страница 522: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 17...
Страница 524: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 19 Circuit diagram related...
Страница 530: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 25...
Страница 534: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 29...
Страница 536: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 31 Circuit diagram related...
Страница 538: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 33...
Страница 540: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 35 Circuit diagram related...
Страница 544: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 39 Circuit diagram related...
Страница 546: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 41 Circuit diagram related...
Страница 548: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 43 Circuit diagram related...
Страница 550: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 45 Circuit diagram related...
Страница 556: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 5 Circuit diagram related...
Страница 558: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 7...
Страница 560: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 9 Circuit diagram related...
Страница 564: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 13...
Страница 574: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 23...
Страница 576: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 25 Circuit diagram related...
Страница 578: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 27 Circuit diagram related...
Страница 580: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 29 Circuit diagram related...
Страница 584: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 33 Circuit diagram related...
Страница 586: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 35 Circuit diagram related...
Страница 588: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 37...
Страница 590: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 39 Circuit diagram related...
Страница 593: ...SEN02464 01 40 Troubleshooting 42 PC138US USLC 8 Circuit diagram related...
Страница 598: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 3...
Страница 600: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 5 Circuit diagram related...
Страница 602: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 7 Circuit diagram related...
Страница 604: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 9...
Страница 606: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 11 Circuit diagram related...
Страница 608: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 13...
Страница 610: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 15 Circuit diagram related...
Страница 612: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 17 Circuit diagram related...
Страница 614: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 19 Circuit diagram related...
Страница 616: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 21 Circuit diagram related...
Страница 618: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 23 Circuit diagram related...
Страница 620: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 25 Circuit diagram related...
Страница 622: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 27 Circuit diagram related...
Страница 628: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 33 Circuit diagram related...
Страница 630: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 35 Circuit diagram related...
Страница 638: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 3 Circuit diagram related...
Страница 640: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 5 Circuit diagram related...
Страница 644: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 9 Circuit diagram related...
Страница 646: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 11 Circuit diagram related...
Страница 648: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 13 Circuit diagram related...
Страница 650: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 15 Circuit diagram related...
Страница 652: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 17 Circuit diagram related...
Страница 654: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 19 Circuit diagram related...
Страница 659: ...SEN02467 00 40 Troubleshooting 4 PC138US USLC 8 Locations of fusible links Location of fuse box and fuse Nos...
Страница 662: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 7 Circuit diagram related...
Страница 666: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 11 Circuit diagram related...
Страница 668: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 13 Circuit diagram related...
Страница 673: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 19 Circuit diagram related...
Страница 687: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 33 Circuit diagram related...
Страница 690: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 37 Circuit diagram related...
Страница 703: ...SEN02467 00 40 Troubleshooting 50 PC138US USLC 8 Circuit diagram related...
Страница 706: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 53 Circuit diagram related...
Страница 708: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 55 Circuit diagram related...
Страница 710: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 57 Circuit diagram related...
Страница 712: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 59 Circuit diagram related...
Страница 714: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 61 Circuit diagram related...
Страница 716: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 63 Circuit diagram related...
Страница 718: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 65 Circuit diagram related...
Страница 720: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 67 Circuit diagram related...
Страница 726: ...SEN02468 01 40 Troubleshooting 4 PC138US USLC 8 System chart for hydraulic and mechanical systems 1...
Страница 749: ...40 Troubleshooting SEN02468 01 PC138US USLC 8 27...
Страница 752: ...SEN02469 01 40 Troubleshooting 2 PC138US USLC 8 S 15 Abnormal noise is made 24 S 16 Vibration is excessive 25...
Страница 753: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 3...
Страница 755: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 5...
Страница 821: ...50 Disassembly and assembly SEN02710 00 PC138US USLC 8 33...
Страница 835: ...50 Disassembly and assembly SEN02711 00 PC138US USLC 8 13...
Страница 843: ...50 Disassembly and assembly SEN02712 00 PC138US USLC 8 7 7 Install O ring then install support 2 with dowel pin 1...
Страница 873: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 17 Disassembly and assembly of control valve assembly 1 Assembly...
Страница 876: ...SEN02713 00 50 Disassembly and assembly 20 PC138US USLC 8...
Страница 877: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 21...
Страница 878: ...SEN02713 00 50 Disassembly and assembly 22 PC138US USLC 8...
Страница 879: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 23...
Страница 880: ...SEN02713 00 50 Disassembly and assembly 24 PC138US USLC 8...
Страница 899: ...50 Disassembly and assembly SEN02714 00 PC138US USLC 8 5...
Страница 921: ...50 Disassembly and assembly SEN02715 00 PC138US USLC 8 21...
Страница 933: ...50 Disassembly and assembly SEN02716 00 PC138US USLC 8 11...
Страница 936: ...3 SEN01980 00 PC138US USLC 8 Hydraulic circuit diagram PC138US 8 Hydraulic circuit diagram PC138US 8...
Страница 942: ...SEN01981 01 90 Diagrams and drawings 2 PC138US USLC 8...
Страница 943: ...Electrical circuit diagram PC138US USLC 8 PC138US USLC 8 3 SEN01981 01 Electrical circuit diagram PC138US USLC 8...
Страница 945: ...90 Diagrams and drawings SEN01981 01 PC138US USLC 8 7...