![Komatsu 830E Скачать руководство пользователя страница 107](http://html.mh-extra.com/html/komatsu/830e/830e_shop-manual_1991372107.webp)
C04026 4/03
Power Train
C4-3
ENGINE/ALTERNATOR MATING
Komatsu SSDA16V160 or SDA16V160 Engine
The following instructions must be followed to
ensure proper alignment and engine crankshaft
endplay. Failure to follow these instructions can
result in serious damage to the engine and/or
alternator.
General Instructions
• Never pry on the engine crankshaft damper!
• Loosen or remove fan belt prior to measuring
crankshaft end-play to insure that the crank-
shaft moves easily and completely.
• When taking measurements, always take four
equally spaced readings and average them.
• Always measure from mating surface to mating
surface.
• References to crankshaft rotation; clockwise
(CW), or counterclockwise (CCW), is the direc-
tion of rotation when looking at the front
(damper end) of engine.
•
Crankshaft end-play
for Komatsu SSDA16V160
or SDA16V160
Engine: 0.005 - 0.015 in. (0.13 - 0.38 mm).
MEASURING PROCEDURE
1. Thoroughly clean the alternator housing mount-
ing surface, rotor drive adapter mounting sur-
face and flywheel housing adapter mounting
surfaces.
2. With magnetic base mounted on the front of the
engine and the dial indicator on the front of the
crankshaft, measure total crankshaft end-play:
• Verify end play is within 0.005 - 0.015 in. (0.13 -
0.38 mm).
Record Total Crankshaft End-play:____________
3. Refer to Figure 4-5. Move the engine Crank-
shaft to the rear of its end travel.
a. Carefully measure Dimension “C” at four
locations, 90° apart:
1st measurement:_________________________
2nd measurement: ________________________
3rd measurement: ________________________
4th measurement:_________________________
Dimension “C”: ____________________ Average
b. Add 1/2 (one-half) of Total End-play (Step 2).
c. Record (a + b) as;
“Measurement C”:_________________________
SERVICE DATA - Eccentricity & Runout Limits
Description
T.I.R.
Max. Flywheel Housing Bore
Eccentricity
0.026 in.
(0.66 mm)
Max. Face Runout, Flywheel
Housing
0.010 in.
(0.25 mm)
Max. Eccentricity of Flywheel
(Coupling Assembly)
0.007 in.
(0.18 mm)
Max. Axial Runout of Flywheel
Face (Coupling Assembly)
0.010 in.
(0.25 mm)
FIGURE 4-5. SHIM LOCATION
1. Alternator Housing
2. Alternator Rotor
3. Flywheel Housing
Adapter
4. Flywheel Housing
5. Engine Drive Ring
“A”: Dimension “A”
“B”: Dimension “B”
“C”: Dimension “C”
“D”: Dimension “D”
Содержание 830E
Страница 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Страница 2: ......
Страница 4: ...NOTES ...
Страница 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Страница 9: ... ...
Страница 10: ... ...
Страница 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Страница 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Страница 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Страница 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
Страница 61: ... 0 1 23 4 5 67 5 789574 0 ...
Страница 62: ... 7 4 4 0 5 0 8 3 7 4 4 2 1 5 4 4 4 A 4 4 4 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 63: ... 7 5 0 3 A B 594 5 4 5 4 7 2 C 4 7 D 7 D 1 5 4 4 4 5 5 8 D 0 A 4 4 4 3 8 2 0 1 23 4 5 67 5 789574 0 ...
Страница 64: ... 4 1 5 4 4 4 0 3 9 2 C C 0 4 5 67 5 789574 0 1 23 ...
Страница 65: ... 0 0 1 5 5 5 2 3 4 5 1 1 1 0 0 1 23 4 5 67 5 789574 0 ...
Страница 66: ... 4 5 6 8 4 4 E C 4 4 4 E C 4 4 7 D 5 6 7 5 9 4 4 8 5 4 4 4 5 0 D 9 0 4 5 67 5 789574 0 1 23 ...
Страница 67: ...3 5 5 4 5 2 8 5 5 D 4 4 1 1 1 6 1 1 7 8 5 5 0 1 23 4 5 67 5 789574 00 ...
Страница 68: ... 2 8 0 7 5 2 5 8 F 03 4 5 67 5 789574 0 1 23 ...
Страница 69: ...1 C 8 D 8 6 4 G 5 4 8 D 8 F 4 4 4 G 1 8 D 0 1 23 4 5 67 5 789574 02 ...
Страница 70: ... 6 8 7 0 H 8 9 9 8 A 5 A 3 4 2 4 5 0 3 2 8 9 8 4 8 0 4 0 C 5 7 4 4 7 5 5 7 4 4 7 4 0 4 5 67 5 789574 0 1 23 ...
Страница 72: ... 2 3 2 G 8 4 8 8 4 D 2 6 7 0 4 1 3 2 G 8 5 4 8 8 4 5 5 0 4 5 67 5 789574 0 1 23 ...
Страница 74: ... 6 7 8 5 8 5 5 5 5 4 8 8 4 8 8 4 0 4 8 8 4 3 2 4 8 8 4 5 5 4 7 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 75: ... 9 6 7 4 C F F F 0 0 8 0 0 F 0 88 1 6 7 G 6 G 8 G 8 4 6 7 4 4 0 2 0 1 23 4 5 67 5 789574 0 ...
Страница 77: ... G 5 5 5 5 5 5 G 6 5 6 G 5 5 5 5 4 D 0 5 D 6 7 4 3 G 5 8 2 C 5 D 0 1 23 4 5 67 5 789574 0 0 ...
Страница 78: ... 0 3 4 5 67 5 789574 0 1 23 ...
Страница 79: ... A 6 8 4 J 4 02 6 2 8 J 1 C E 2 3 4 1 5 8 5 0H 5 0H 8 5 0H 0 3 02 2 3 E C E 5 5 5 0 1 23 4 5 67 5 789574 0 2 ...
Страница 80: ...0 4 5 67 5 789574 0 1 23 ...
Страница 82: ...NOTES B1 2 Index B01018 ...
Страница 92: ...NOTES B3 6 Dump Body B03018 ...
Страница 94: ...C1 2 Index C01024 NOTES ...
Страница 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Страница 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Страница 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Страница 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Страница 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Страница 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Страница 312: ...H1 2 Index 5 03 H01015 NOTES ...
Страница 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Страница 328: ...2 6 27 6 7 6 7 6 7 67 B 67 6 7 C 6 27 6 7 2 6 27 67 2 67 6 7 5 0 5 0 0 67 0 6 7 5 4 0 D 6 7 E 4 4 ...
Страница 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Страница 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Страница 342: ...1 Actuator Base 2 Brake Valve 3 Orfice Set Screw FIGURE 2 3 BRAKE VALVE PARTIAL CUT AWAY J2 6 Brake Circuit J02032 ...
Страница 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Страница 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Страница 410: ...L2 4 Hydraulic System L02027 NOTES ...
Страница 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Страница 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Страница 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Страница 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Страница 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Страница 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Страница 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Страница 444: ...L4 18 Steering Circuit L04037 NOTES ...
Страница 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Страница 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Страница 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Страница 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Страница 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Страница 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Страница 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Страница 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Страница 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Страница 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Страница 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Страница 532: ...NOTES M1 2 Index M01047 ...
Страница 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Страница 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Страница 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Страница 596: ...M19 4 Radiator Shutters M19002 NOTES ...
Страница 597: ... 0 1 0 2 3 3 1 1 3 4 5 1 4 6 6 1 6 6 1 6 6 1 7 18 1 9 1 1 1 0 1 1 1 4 4 3 3 4 7 7 4 3 8 8 3 ...
Страница 598: ... 3 3 4 1 1 6 6 6 6 6 0 0 2 2 0 1 0 0 3 3 7 3 6 6 7 7 8 1 1 4 2 4 1 1 51 1 3 1 1 1 1 ...
Страница 599: ... 5 4 1 6 1 1 1 4 1 1 4 1 1 1 4 1 3 1 4 6 1 4 4 2 54 0 3 1 3 3 3 6 1 2 0 1 0 0 3 1 1 3 A ...
Страница 601: ... 1 B 0 C 8 D B 3 0 C 8 8 8 I 8 6 J 8 D I 8 8 D 0 8 8 K 8 8 8 8 3 6 B 0 C B C J 0 1 8 J L 0L 0 D D 1 ...
Страница 604: ... 1 0 8 D 1 4 J D 7 1 L 8 6 0 8 0 8 3 1 3 N 8 3 1 0 N 3 1 ...
Страница 609: ... 1 8 0 8 8 7 8 8 8 8 0 3N 0 0 0 8 4 1 8 D 8 0 8 0 1 8 1 4 D 3 1 4 D 8 D 8 T D 63 8 8 ...
Страница 614: ... 1 1 0 0 D 0 8 8 0 0 H 0 D D D D 8 D D 0 8 8 0 0 8 8 D E D 8 0 8 ...
Страница 615: ...6 D 0 P Q D 0 8 D 0 8 8 D D E D D 2 D E 8 O E E 8 O F 0 0 F 0 0 F 8 F 8 F 8 8 8 D 8 8 F 8 8 8 F 1 7 8 0 ...
Страница 616: ... 8 8 D 1 G J 4 D 0 F 6 0 1 1 0 0 4 D 8 8 D 1 8 8 D 8 D 0 6 E 0 8 8 8 E 0 8 8 8 ...
Страница 617: ... 0 D 0 8 L 0 B 0 C B C 8 0 D 8 3 0 0 8 0 0 D 0 8 0 0 0 8 0 0 1 0 0 D 0 8 0 2 2 2 0 D 8 0 8 2 2 0 D 8 ...
Страница 618: ... 0 8 0 0 0 8 0 D D 0 0 8 D 0 8 0 0 8 D 1 0 D 0 0 8 8 0 0 8 D 1 0 D 4 0 0 0 D P Q 0 8 0 0 D 4 0 0 0 D P Q 8 8 ...
Страница 619: ... 7 0 D D D D 0 0 9 0 D D 0 8 0J D 0 0 0 0 0 0 0 4 D 0 0 D 0 0 3 D 3 0 H 0 2 0 0 8 0 D 6 0 ...
Страница 621: ... 8 8 P Q D 0 8 D 0 3 T D E E 9 2 2 1 2 7 2 17 2 5 7 5 A 7 5 7 5 B 7 5 7 9 2 21 1 21 2 2 9 ...
Страница 622: ... E H D D D D D D D D ...
Страница 623: ...3 1 0 H H T 0 D P Q D 0 3 T D E E 9 P Q 1 7 8 7 8 8 8 P Q H 8 7 H F P 7Q F PK Q 8 7 7 0 1 8 D 7 ...
Страница 625: ...6 8 4 2 D A K 0 8 0 0 D P Q 0 H D H D P Q D H 8 0 ...
Страница 626: ... D 0 P Q 8 8 D P Q D PH Q 8 0 ...
Страница 627: ... 0 0 1 2 0 3 3 0 3 3 4 5 2 0 1 3 3 3 3 2 3 3 6 6 1 3 3 3 3 7 2 8 9 4 4 4 4 4 2 3 3 4 2 3 3 ...
Страница 628: ... 2 2 0 4 5 1 1 4 4 1 1 3 3 3 3 7 4 3 1 3 2 2 3 23 0 8 9 4 A 8 9 4 4 4 4 4 0 2 4 4 B 4 4 4 ...
Страница 629: ... 4 4 4 ...
Страница 630: ...7 0 1 C 2 70 70D 4 0 4 C 2 4 8 9 ...
Страница 631: ...0 4 4 8 5 E 9 ...
Страница 632: ... 0 1 3 3 F 4 G H 4 F 4 C 2 4 8 119 5 4 8 9 ...
Страница 633: ...A 2 4 8 4 4 3 5 F 4 0 4 C 2 4 ...
Страница 634: ... 3 0 5 3 6 3 ...
Страница 635: ...I 4 F 4 4 4 ...
Страница 636: ...7 0 7 7 7 C 2 I1 2 7 C 2 7 1 7 I ...
Страница 637: ...7 4 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 638: ...7 5 6 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 639: ...7 7 8 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 640: ...77 9 0 I1 0 0 C 2 7 ...
Страница 641: ...70 5 4 0 K 4 ...
Страница 642: ...7 5 0 6 4 1 1 4 8 119 5 8 119 5 8 9 ...
Страница 643: ...7A 30 6 7 4 8 119 5 4 8 9 2 ...
Страница 644: ...7 ...
Страница 645: ...7I ...
Страница 646: ...0 ...
Страница 647: ... 0 1 2 3 4 5 62 4 62 6 4 5 62 4 62 6 4 7 5 6 4 6 6 2 4 7 5 6 4 4 6 6 0 8 5 9 62 6 62 2 0 8 5 62 0 62 7 0 1 ...
Страница 648: ... 0 7 0 7 0 7 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 2 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 0 7 A B C 8 0 7 0 0 7 D D ...
Страница 649: ... D D 0 4 D 4D 0 E F G G H G 9 0 G G 2 G G D D E 2 3 G G D D I 4 4 4 5 3 4 6 5 G G D D I ...
Страница 652: ... 2 67 D D 5 4 M6 5 N 2 M6 5 N DI D 5 2 6 OI M6 P 4 I ...
Страница 653: ... A 0 A E 0 7 0 7 7 7 9 4 7 6 0 6 E E 7 0 ...
Страница 654: ...0 1 0 9 2 4 7 7 7 E 7 0 4 9 4J0 4 4 E7 9 J 47 4 E 4 E7 E 7 0 7 09 49 6E E 2 2 ...
Страница 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Страница 682: ...N3 4 Cab Components N03018 NOTES ...
Страница 688: ...N4 6 Operator Comfort N04023 NOTES ...
Страница 710: ...N5 22 Operator Controls N05056 NOTES ...
Страница 712: ...P1 2 Index P01028 NOTES ...
Страница 715: ...P02039 Lubrication and Service P2 3 ...
Страница 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Страница 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
Страница 745: ... 0 0 1 2 0 0 3 3 0 0 1 2 0 4 5 6 7 6 4 ...
Страница 746: ...8 9 9 8 9 9 9 9 2 8 3 1 1 3 3 9 9 9 0 3 4 6 7 6 4 5 ...
Страница 747: ... 8 9 9 8 9 5 9 9 5 2 9 9 8 3 8 9 9 8 9 9 9 5 2 9 9 8 3 3 9 A4 0 9 9 9 9 9 3 9 9 9 9 9 4 5 6 7 6 4 ...
Страница 748: ... 1 9 B 9 3 9 B 3 0 0 0 B 2 1 A 9 B 3 46 2 46 B 3 3 6 5 B 3 46 3 6 B 4 6 7 6 4 5 ...
Страница 754: ...R1 2 System Schematics R01060 NOTES ...
Страница 755: ......
Страница 756: ...Electrical Schematic HH354 Jun 03 Hydrauiic Schematic Brake System 830E Effective with A30650 UP ...
Страница 758: ......
Страница 759: ......
Страница 760: ......
Страница 761: ......
Страница 762: ......
Страница 763: ......
Страница 764: ......
Страница 765: ......
Страница 766: ......
Страница 767: ......
Страница 768: ......
Страница 769: ......
Страница 770: ......
Страница 771: ......
Страница 772: ......
Страница 773: ......
Страница 774: ......
Страница 775: ......
Страница 776: ......
Страница 777: ......
Страница 778: ......
Страница 779: ......
Страница 780: ......
Страница 781: ......
Страница 782: ......
Страница 783: ......