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1.3

Abbreviations used in this Manual

The abbreviations used in this manual are explained in the table below.

Abbrev.

Meaning

AGND

Analog ground

BTB/RTO

Ready to operate

CAN

Fieldbus (CANopen)

Communité Europeenne (=EC)

CLK

Clock signal

COM

Serial interface for a PC-AT

DGND

Digital ground

DIN

Deutsches Institut für Normung

Disk

Magnetic storage (diskette, hard disk)

EEPROM

Electrically erasable memory

EMC

Electromagnetic compatibility

EMI

Elektromagnetic interference

European standard

ESD

Electrostatic discharge

IEC

International Electrotechnical Commission

IGBT

Insulated gate bipolar transistor

INC

Incremental Interface

ISO

International Standardization Organization

LED

Light-emitting diode

Megabyte

Zero pulse

NSTOP

Limit-switch input, rot. dir. CCW (left)

Personal Computer

PELV

Protected low voltage

PLC

Programmable logic controller

PSTOP

Limit-switch input, rot. dir. CW (right)

PSU

Power supply unit

PWM

Pulse-width modulation

RAM

Volatile memory

RBallast

Regen resistor

RBext

External regen resistor

RBint

Internal regen resistor

RES

Resolver

ROD 426

A quad B Encoder

SRAM

Static RAM

SSI

Synchronous serial interface

SW/SETP.

Setpoint

Underwriter Laboratory

V AC

AC voltage

V DC

DC voltage

VDE

Verein deutscher Elektrotechniker

SERVO

STAR

400 Installation Manual

General

07/05

Kollmorgen

Содержание SERVOSTAR 400

Страница 1: ...www DanaherMotion com Digital Servo Amplifier SERVOSTAR 400 Assembly Installation Setup Edition 07 05 File sr400_d xxx Order No 102530...

Страница 2: ...red trademark of Microsoft Corp HIPERFACE is a registered trademark of Max Stegmann GmbH EnDat is a registered trademark of Dr Johannes Heidenhain GmbH SERVOSTAR is a registered trademark of Kollmorge...

Страница 3: ...cross sections 17 2 10 Motor holding brake control 18 2 11 Regen circuit 19 2 11 1 LED display 19 2 12 Grounding system 19 2 13 Switch on off behaviour 20 2 13 1 Stop function as per EN 60204 VDE 011...

Страница 4: ...Interface for stepper motor controls pulse direction 49 4 9 1 Connection of stepper motor controls with 5V signal level X4 50 4 9 2 Connection of stepper motor controls with 24V signal level X3 50 4...

Страница 5: ...ilable from us at extra cost This manual makes the following demands on qualified personnel Transport only by personnel with knowledge of handling electrostatically sensitive components Installation o...

Страница 6: ...mission IGBT Insulated gate bipolar transistor INC Incremental Interface ISO International Standardization Organization LED Light emitting diode MB Megabyte NI Zero pulse NSTOP Limit switch input rot...

Страница 7: ...t is allowed during installation and commissioning for properly qualified persons only Otherwise there are deadly hazards with the possibility of death severe injury or material damage During operatio...

Страница 8: ...5000A symmetrical rated current If the servo amplifiers are used in residential areas or in business or commercial premi ses then additional filter measures must be implemented by the user The SERVOS...

Страница 9: ...plant is responsible for ensuring that they meet the limits required by the EMC regulations Advice on the correct installation for EMC such as shielding grounding arrangement of connectors and cable...

Страница 10: ...conformance with the U S and Cana dian standard is determined by an independent UL cUL inspector through the type testing and regular checkups Apart from the notes on installation and safety in the d...

Страница 11: ...otor linear or rotary Motor lead pre assembled or motor cable as cut off length loose connectors motor and amplifier side Feedback cable pre assembled or both feedback connectors loose with feedback c...

Страница 12: ...s permitted 3 x 115V AC SERVOSTAR 40xM only unearthed operation is permitted 1 x 230V AC SERVOSTAR 40xM only unearthed operation is permissible 3 x 230V AC all types unearthed operation is permissible...

Страница 13: ...l fully programmable via RS232 interface Completely digital control l digital current controller space vector pulse width modulation 62 5 s l freely programmable digital speed controller 62 5 s or 250...

Страница 14: ...2 8 Components of a servo system 14 SERVOSTAR 400 Installation Manual Technical description 07 05 Kollmorgen 24V supply fuses drive contactor terminals motor SERVOSTAR 400 PC Control PLC...

Страница 15: ...p at rated current V 5 5 Quiescent dissipation output stage disabled W 12 15 12 15 12 15 12 15 Dissipation at rated current without regen dissipation W 35 60 30 40 35 60 30 40 Inputs outputs Analog in...

Страница 16: ...plug 2 9 3 Recommended tightening torques Connector Tightening torque X1 X3 X6 0 3 Nm X0 1 3 Nm Earthing bolts 3 5 Nm lower mounting bolt 3 5 Nm 2 9 4 Fusing 2 9 4 1 Internal fusing Function Auxiliary...

Страница 17: ...2 as per EN 60204 EN 50178 Enclosure rating IP 20 Mounting position normally vertical p 25 Ventilation SERVOSTAR4x3 free convection SERVOSTAR4x6 add on fan p 66 Make sure that there is adequate force...

Страница 18: ...100ms the speed setpoint of the servo amplifier is internally driven down a 10ms ramp to 0V The brake output is switched on when 3 of the final speed is reached at the latest after 1 second The rise...

Страница 19: ...h the error message overvoltage p 60 The BTB RTO contact terminals X1 1 2 will be opened simultaneously p 44 Technical data Supply voltage Rated data DIM Value 3 x 230 V Upper switch on threshold for...

Страница 20: ...nctions are defined in EN 60204 VDE 0113 Paras 9 2 2 and 9 2 5 3 Categories of Stop functions Category 0 Shut down by immediate switch off of the supply of energy to the drive machinery i e an uncontr...

Страница 21: ...must be determined by a risk evaluation of the machine Category 0 Only hard wired electromechanical components may be used for an Emergency Stop function to Category 0 The action must not depend on sw...

Страница 22: ...This page has been deliberately left blank 22 SERVOSTAR 400 Installation Manual Technical description 07 05 Kollmorgen...

Страница 23: ...rference immunity required by EMC regulations If a motor power cable is used which includes cores for brake control the brake control cores must be separately shielded Earth the shielding at both ends...

Страница 24: ...otor housing and CNC GND of the controls Notes on connection techniques are on page 32 Wiring Route power leads separately from control cables Wire the BTB RTO contact in series into the safety loop C...

Страница 25: ...th 40mm make sure there is a conductive connection to the mounting plate Mount the protective cover 7mm on the left side of the system Tools required Screwdriver with approx 5 mm blade width SERVOSTAR...

Страница 26: ...3 3 1 Dimensions 26 SERVOSTAR 400 Installation Manual Installation 07 05 Kollmorgen SERVOSTAR 400M SERVOSTAR 400A...

Страница 27: ...e first time during commissioning Note The ground symbol X which you will find in all the wiring diagrams indicates that you must take care to provide an electrically conductive connection with the la...

Страница 28: ...m master 28 SERVOSTAR 400 Installation Manual Installation 07 05 Kollmorgen p 37 p 52 p 51 p 47 p 38 p 40 p 39 p 41 p 42 p 43 p 44 p 38 p 39 SERVOSTAR 400M Follow the safety instructions p 7 and the u...

Страница 29: ...ing diagram axis module SERVOSTAR 400 Installation Manual 29 Kollmorgen 07 05 Installation p 52 p 47 p 38 p 40 p 39 p 41 p 42 p 43 SERVOSTAR 400A Follow the safety instructions p 7 and the use as dire...

Страница 30: ...connections for multi axis system 30 SERVOSTAR 400 Installation Manual Installation 07 05 Kollmorgen SERVOSTAR 400A SERVOSTAR 400A SERVOSTAR 400M M M M Follow the safety instructions p 7 and the use...

Страница 31: ...3 4 4 Connector assignments SERVOSTAR 400 Installation Manual 31 Kollmorgen 07 05 Installation...

Страница 32: ...400 are provided with an overall metal ferrule at the amplifier end that is electrically connected to the shielding Thread a cable tie through each slot in the shielding strip front panel of the serv...

Страница 33: ...le designation indicate the shielding All cables are suitable for use as trailing cables The technical data refer to the use as moveable cables operating life 1 million bending cycles The permissible...

Страница 34: ...rameter setting yourself on the amplifier but on a PC with the assistance of the operator software The PC is connected to the servo amplifier by a null modem serial cable The setup software provides t...

Страница 35: ...98 2000 ME XP or WINDOWS NT 4 0 Emergency operation is possible with an ASCII terminal emulation Interface setting 9600 bps databit 8 stopbit 1 no parity no handshake Unix Linux DRIVE EXE does not wo...

Страница 36: ...nts all the important interfaces divided between master and axis module The precise location of the connectors and terminals can be seen on page 31 4 1 Block diagram 36 SERVOSTAR 400 Installation Manu...

Страница 37: ...fusing e g fusible cut outs to be provided by the user p 16 4 2 1 2 Single phase supplies Directly to supply filter is integrated fusing e g fusible cut outs to be provided by the user p 16 SERVOSTAR...

Страница 38: ...15 Integrated EMC filter for the 24V auxiliary supply 4 3 DC Bus link DC bus X0 Can be connected in parallel with further identical masters via terminals DC and RBext 4 4 Motor connection with brake...

Страница 39: ...olvers built in as a standard It is possible to connect 2 to 32 pole resolvers to SERVOSTAR 400 If lead lengths of more than 25m are planned please consult our customer support The thermostat contact...

Страница 40: ...rive tasks that require highly precise positio ning or extremely smooth running If lead lengths of more than 25m are planned please consult our customer support The thermostat contact in the motor is...

Страница 41: ...oltage range for both inputs 10 V supplementary Analog input terminals X3 2 3 Input voltage max 10 V 14 bit resolution scalable Standard setting Speed Setpoint Fixing the direction of rotation Standar...

Страница 42: ...EEPROM of the servo amplifier and the 24V auxiliary supply for the servo amplifier must be switched off and then on again to reset the amplifier software Limit switches PSTOP NSTOP Terminals X3 6 and...

Страница 43: ...d DIGITAL OUT2 terminal X3 9 to output messages from pre programmed functions that are stored in the servo amplifier A list of the pre programmed functions can be found in the Online Help If an input...

Страница 44: ...In the inhibited state low signal the motor which is attached does not have any torque Ready to operate contact BTB RTO Operational readiness terminals X1 1 and X1 2 is signalled via a floating relay...

Страница 45: ...the RESOLUTION parameter Encoder function Feedback system Resolution Zero position ROD 1 Resolver 16 1024 one per revolution only if A B 1 EnDat HIPERFACE 16 4096 and 8192 524288 2n one per revolutio...

Страница 46: ...able The following table shows the allocation of the SSI date Revolution Resolution 11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 The signal sequence can be output in Gray code or in...

Страница 47: ...cy Please contact our customer support for information on connecting external SSI enco ders Signal diagram for encoders with RS422 or 24V outputs 4 8 3 1 Connection to SERVOSTAR 400 master 5V level X4...

Страница 48: ...sition speed tv 0 1 sec AGND terminal X3 1 must be connected to the ground of the control system 4 8 3 3 Connection for Sin Cos encoder X2 You can use this interface to set up the SERVOSTAR 400 as a s...

Страница 49: ...ber of steps can be adjusted so that the servo ampli fier can be adjusted to the pulse direction signals of any stepper motor controller Various monitoring signals can be output The analog input is in...

Страница 50: ...o the ground of the control system 4 9 2 Connection of stepper motor controls with 24V signal level X3 You can use this interface to connect the servo amplifier to a stepper motor control with a 24V s...

Страница 51: ...interface on the PC do not use a null modem link cable The interface has the same potential as the internal logic and uses AGND as the ground reference The interface is selected and set up in the setu...

Страница 52: ...t be connected to the control system ground for potential equalization CAN bus cable To meet ISO 11898 you should use a bus cable with a 120 W characteristic impedance The maximum usable cable length...

Страница 53: ...ocol can be found in the manual Communication profile PROFIBUS DP The selection of cables cable routing shielding bus connectors bus termination and propagation times are described in the Setup guidel...

Страница 54: ...RCOS Phase 1 or the axis cannot be operated although the RT LED is lighting up cyclically Err indicates that SERCOS communication is faulty or suffering from interference If this LED is very bright th...

Страница 55: ...s live Capacitors can still have residual charges with dangerous levels up to 300 seconds after switching off the supply power Heat sinks and front panels of the amplifier can reach a temperature of u...

Страница 56: ...voltage of the amplifier Motor pole no must match the feedback unit in the motor IRMS maximum is the motor standstill current I0 nameplate IPEAK maximum is 4 x motor standstill current I0 Limit speed...

Страница 57: ...es The PC cable only has to be connected to the master The internal address assignment is carried out automatically so that it is only necessary to set up the basic station address for the master Afte...

Страница 58: ...id succession decrease number by ten U U press and hold right key then press left key as well enters a number return function 5 3 2 2 Status display on the axis module Each axis module is fitted with...

Страница 59: ...5 3 2 3 Status display on the master SERVOSTAR 400 Installation Manual 59 Kollmorgen 07 05 Setup...

Страница 60: ...2 motor phase motor phase missing cable break or similar F13 internal temperature internal temperature too high F14 output stage fault in the output stage F15 I t max I t max value exceeded F16 supply...

Страница 61: ...1 n07 Sw limit switch 2 passed software limit switch 2 n08 motion task error a faulty motion task was started n09 no reference point no reference point set at start of motion task n10 PSTOP PSTOP limi...

Страница 62: ...This page has been deliberately left blank 62 SERVOSTAR 400 Installation Manual Setup 07 05 Kollmorgen...

Страница 63: ...15AT Output voltage 24V 1 Max output current 5A Residual ripple 150mVss Switching peaks 240mVss Output fusing short circuit proof Temperature range 0 to 60 C Mounting method DIN rail vertical mounting...

Страница 64: ...0 Input current approx 1 1A Frequency 50 60Hz Primary fusing none Output voltage 24V 1 Max output current 20A Residual ripple 0 1 Output fusing short circuit proof Test voltage to VDE 0550 Temperature...

Страница 65: ...nal regen resistor BAR U xyz Caution Surface temperature may exceed 200 C Observe the requested free space Do not mount to combustible surface SERVOSTAR 400 Installation Manual 65 Kollmorgen 07 05 Acc...

Страница 66: ...the housing The electrical connection takes place automatically when mounting the fan Please consider that a mounted fan increases the required space underneath the amplifier p 25 The drawing below s...

Страница 67: ...ischarge yourself before touching the servo amplifier Avoid contact with highly insulating materials artificial fabrics plastic films etc Place the servo amplifier on a conductive surface max stacking...

Страница 68: ...s loose or break in feedback cable wait until motor has cooled down then check why it became so hot tighten connector or new feedback cable F07 message aux voltage the aux voltage produced by the serv...

Страница 69: ...t ramp motor overhea ting Irms Ipeak set too high reduce Irms Ipeak drive too soft Kp speed controller too low Tn speed controller too high PID T2 too high T Tacho too high increase Kp speed controlle...

Страница 70: ...en the motor is at standstill I I t threshold Monitoring of the r m s current that is actually required incremental encoder interface Position signalling by 2 signals with 90 phase difference not an a...

Страница 71: ...of direction ring core Ferrite rings for interference suppression ROD interface Incremental position output S servo amplifier Control device for regulating the speed torque and position of a servomoto...

Страница 72: ...delivery 102583 Mating connector X1 SR4X1 part of delivery 102584 Mating connector X3 SR4X3 part of delivery 102585 Mating connector X6 SR4X6 part of delivery 107466 SubD 15 poles male X2 on request...

Страница 73: ...This page has been deliberately left blank SERVOSTAR 400 Installation Manual 73 Kollmorgen 07 05 Appendix...

Страница 74: ...r simulations 45 equipment description 11 error messages 60 F fault finding 68 fieldbus interface 52 forming 55 fusing 16 G glossary 70 ground symbol 27 grounding system 19 guide installation wiring 2...

Страница 75: ...connection 32 shielding installation 24 wiring diagram 28 site altitude 17 SSI interface 46 stacking height 67 standards 9 status display 58 stop function 20 storage 67 storage duration 67 storage te...

Страница 76: ...orth America Visit the North American Danaher Motion web site at www DanaherMotion com for Setup Software upgrades application notes technical publications and the most recent version of our product m...

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