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36

EN

Safety instructions 

• The engine has been manufactured according to the 

specifications of a machine manufacturer to meet the essential 

health and safety requirements set out in current legislation. 

Any use of the engine other than that established and intended 

by 

Valdinoci Luigi S.p.A 

shall be considered improper use 

and shall be subject to the relative consequences.

• The instructions in this manual are intended for the integrator 

and shall be part of the technical documentation prepared for 

the new complete machine formed by MAC PARTLY 

COMPLETED MACHINERY (endothermic engine unit). + 

  It is the responsibility of the integrator of the partly completed 

machinery to verify:

• the consistency of the command/control system;
• that the safety requirements are met before, during, and 

after the stop phase.

  The integrator of the partly completed machinery must verify 

if:

• the emergency stop function stops the moving parts by 

immediate removal of power to the actuators (category 0 

stop);

• the emergency stop overrides all other functions and 

immediately stops the actuators, without creating additional 

hazards.

• The manufacturer 

Valdinoci Luigi S.p.A

 prohibits to put 

into service the partly completed machinery until the final 

machinery into which it is to be incorporated has been declared 

in conformity with the provisions of Directive 2006/42/EC.

• The partly completed machinery has been manufactured for 

different applications which shall be defined by the person who 

will incorporate or assemble the partly completed machinery. 

It consists of an endothermic engine, the operation of which 

will allow the drive shaft to rotate, to which machines or other 

parts will be connected for a specific purpose.

• The partly completed machinery must only be used by qualified 

and trained personnel who shall know the position and function 

of all controls, instruments, indicators, warning lights and 

safety decals or plates. The operator/user must familiarise 

himself with the equipment before operation.

• Read these instructions thoroughly. Otherwise, serious 

hazards could occur to the health and safety of persons near 

the machine.

• Failure to observe even one of the safety precautions can 

lead to serious personal injury and to damage to the partly 

completed machinery.

• Upon start-up, make sure that the engine is in a near 

horizontal position, unless otherwise specified in the machine 

specifications. 

• Check the machine stability in order to prevent the risk of 

tip-over.

• The engine cannot operate in environments in which there 

are flammable materials and/or powders and explosive 

atmospheres unless specific measures have been taken that 

are clearly indicated and certified for the machine.

• To prevent the risk of fire, a distance of at least one metre 

must be kept between the machine and buildings or other 

machinery.

• Children and animals must be kept away from the machine to 

avoid dangers due to its operation.

• Before performing any operation, thoroughly clean all 

of the outer parts of the engine in order to prevent the 

accidental introduction of impurities or foreign matters. 

Only use water and/or suitable products for cleaning the 

engine. When using pressure or steam cleaning devices, keep 

the nozzle at a distance of at least 200 mm from the surface 

to be cleaned. Do not direct the high pressure jet at electrical 

parts, cable joints, and sealing rings.Thoroughly clean the area 

around/over the engine, following the instructions provided by 

the machine manufacturer.

• Fuel and oil are highly flammable and must only be filled with 

the engine off. Before starting  the engine, ensure all fuel leaks 

have been cleaned up. 

• Make sure that any sound absorbing panels and the ground 

on which the machine is resting are free of any fuel residues.

• Fuel vapours are highly toxic. Refuelling must be carried out 

outdoors or in well-ventilated areas.

• Do not smoke or use open flames during refuelling.
• The partly completed machinery must be inspected and 

repaired only by workshops authorised by the manufacturer 

or by trained, qualified and authorised personnel who have 

followed the training courses organised by the manufacturer 

and have been informed of the characteristics of the partly 

completed machinery and the hazards associated with 

working with the partly completed machinery.

• After each repair, test machine operation to be sure that work 

has been done successfully.

• Do not work in poor visibility or lighting conditions or when 

other conditions can affect your ability to see and make your 

work unsafe and dangerous.

• Verify that all safety devices operate efficiently when the partly 

completed machinery is used.

• Never align holes with your fingers. Use a suitable tool.
• Wear tight-fitting work clothes and use the personal protective 

equipment provided (safety shoes, hard hat, goggles and 

• Personnel using or servicing the engine must use the safety 

devices and wear suitable personal protective equipment.

• Valdinoci Luigi S.p.A

 accepts no objective or subjective 

liability if the instructions in this manual are not adhered to 

and applied.

• Valdinoci Luigi S.p.A 

cannot anticipate every reasonably 

foreseeable misuse that can lead to a potential danger.

Intended use and improper use 

• The engine is intended for use in combination with the machine 

on which it is installed.

• Any use other than that intended by 

Valdinoci Luigi S.p.A

 and 

stated in this manual shall be considered improper.

• Valdinoci Luigi S.p.A

 shall not be liable for any damage due to 

changes to the engine that are not indicated in this manual or 

carried out by personnel authorised by 

Valdinoci Luigi S.p.A

.

• Compliance with and total respect of the conditions of use and 

safety precautions set out in this manual will help you avoid 

accidents or personal injury.

SAFETY INFORMATION

Содержание KDI 3404 TCR

Страница 1: ...italiana ASSEMBLY USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions in Italian VALDINOCI LUIGI S p a Via Antico Acquedotto 19 47122 Forl ITALIA Tel 39 0543 720 909 www valdino...

Страница 2: ...C CO OM MP PL LI IA AN NC CE E W WI IT TH H T TH HE E E EU UR RO OP PE EA AN N C CO OM MM MU UN NI IT TY Y D DI IR RE EC CT TI IV VE ES S 2006 42 EC Direttiva Macchine Machinery Directive 2014 30 UE C...

Страница 3: ...ed plates PER I PAESI CEE Il gruppo motore endotermico in base alla Direttiva Europea 2006 42 CE da considerarsi una quasi macchina Il Costruttore Valdinoci Luigi S p A vieta la messa in servizio dell...

Страница 4: ...per l impatto ambientale 9 Ubicazione dei pittogrammi di sicurezza sul motore 10 CARATTERISTICHE TECNICHE 13 Caratteristiche tecniche 13 Dimensioni 13 COMPONENTI 16 Legenda componenti principali 16 P...

Страница 5: ...in gomma asp aria refrigerante Tubi carburante Motorino di avviamento 4 Alternatore 4 SOSTITUZIONE DESCRIZIONE OPERAZIONE FREQUENZA DI INTERVENTO ORE 100 250 500 1000 2000 5000 Manicotti di aspirazio...

Страница 6: ...R D Tier 3 motore non emissionato 7 SOSTITUZIONE DELLA CARTUCCIA DEL PREFILTRO E DEL FILTRO DEL CARBURANTE VERSIONE MOTORE FREQUENZA DI INTERVENTO ORE 100 250 500 1000 2000 5000 KDI TCR Tier 4 final S...

Страница 7: ...abbiano letto le specifiche informazioni riguardanti le gi citate operazioni Service e abbiano chiaramente capito le operazioni da eseguire Il manuale contiene informazioni necessarie per l assemblag...

Страница 8: ...ei suoi centri di servizio autorizzati a effettuare gratuitamente la riparazione dei propri prodotti e o la loro sostituzione qualora a suo giudizio o di un suo rappresentante autorizzato presentino d...

Страница 9: ...macchina Per prevenire rischi d incendio mantenere la macchina ad almeno un metro da edifici o da altri macchinari Bambini e animali devono essere mantenuti a debita distanza dalle macchine per evitar...

Страница 10: ...ggi sui connettori e sugli iniettori L avviamento accidentale del motore pu provocare gravi lesioni personali o la morte Prima di qualsiasi intervento su motore o apparecchiatura scollegare il cavo ne...

Страница 11: ...caratteristiche chimiche e provvedere allo smaltimento differenziato Simbologia di redazione Al fine di garantire un utilizzo sicuro si prega di leggere attentamente le seguenti istruzioni Si raccoma...

Страница 12: ...DI 3404 TCR SCR stage IV Tier 4 final Importante Qualora i segnali di sicurezza risultassero celati da parti della struttura della macchina sar possibile definire una nuova posizione in prossimit di q...

Страница 13: ...batoio PERICOLO USTIONI SUPERFICI CALDE Questa targhetta viene applicata sulle superfici che durante il lavoro possono diventare calde con pericolo di ustioni OBBLIGO DI CONSULTAZIONE DEL MANUALE D US...

Страница 14: ...vere le protezioni Attenzione Sostituire gli adesivi non appena deteriorati Attenzione Il mancato rispetto di una qualsiasi prescrizione per deterioramento perdita o mancata consultazione di un adesiv...

Страница 15: ...56 kW Peso Kg 530 530 530 660 660 Dimensioni LxPxA cm 110x70x123 110x70x123 110x70x123 135 6x74 6x126 6 135 6x74 6x126 6 124 1x74 7x117 8 Normativa Motore non emissionato Stage 3B Tier 4 final Stage...

Страница 16: ...14 IT PowerPack KDI 3404 stage IV Tier 4 final CARATTERISTICHE TECNICHE...

Страница 17: ...15 IT PowerPack KDI 3404 stage V P 56 kW CARATTERISTICHE TECNICHE...

Страница 18: ...G H I M B P L N O INTERNAL COMBUSTION ENGINE TYPE S N Power kW rpm Year of Manufacture VALDINOCI LUIGI SPA Via Antico Acquedotto 19 47122 Forl Italy ENGINE Dry Weight C IT Legenda componenti principal...

Страница 19: ...stage IV Tier 4 final E Fungo emergenza presente solo nella versione Stage IV Tier 4 final F Connettore diagnostica G Quadro comandi opzionale H Tappo riempimento olio I Asta livello olio L Tappo svuo...

Страница 20: ...ta Per la movimentazione dal mezzo di trasporto utilizzare un carrello elevatore inserendo le forche nelle sedi A previste allo scopo IT Movimentazione Pericolo Accertarsi che il carrello elevatore si...

Страница 21: ...ne dei ganci nelle versioni Stage IV Tier 4 final e Stage V mentre nelle immagini 2 e 3 sono indicate le posizioni dei ganci nelle versioni Motore non emissionato Stage 3B e Tier 4 Final P 56 kW B Per...

Страница 22: ...o del motore ed un massimo di 150 kg di accessori montati Nel caso di pesi maggiori dovranno essere dimensionati a carico del costruttore della macchina che andr a incorporare la quasi macchina Attenz...

Страница 23: ...e o rimozione delle protezioni rotanti interrompere il segnale elettrico isolando il cavo negativo della batteria per prevenire corto circuiti accidentali o l attivazione del motorino di avviamento B...

Страница 24: ...e fissandola accuratamente tramite una fascetta metallica Tagliare le fascette plastiche di fissaggio quindi collegare la tubazione di ritorno B all apposito raccordo sul serbatoio combustibile fissan...

Страница 25: ...o di giri motore preimpostati ruotare il selettore B 5 Per regolare i giri motore premere i pulsanti C Avvertenza Per reperire ulteriori informazioni inerenti il pannello comandi fare riferimento al r...

Страница 26: ...zza Pericolo vietato apportare modifiche alla quasi macchina che comportino variazioni di componenti o parametri di funzionamento stabiliti dal costruttore Pericolo Non disperdere lubrificanti nell am...

Страница 27: ...i scambio del radiatore 2 Pulire le superfici con un pennello imbevuto di apposito detergente nel caso risultassero intasate 3 Controllo livello liquido refrigerante Pericolo Presenza di vapore e liqu...

Страница 28: ...Sostituzione cartuccia filtro aria 1 Sganciare i due ganci F del coperchio A 2 Estrarre la cartuccia B 3 Rimontare la nuova cartuccia B Il coperchio A verificando la corretta tenuta dei ganci F MANUT...

Страница 29: ...Presenza di vapore e liquido refrigerante in pressione Pericolo di ustioni Attendere che il motore raggiunga la temperatura ambiente Svitare il tappo A e rifornire il radiatore con il refrigerante com...

Страница 30: ...1 Svitare il tappo A 2 Rifornire il serbatoio di AdBlue fino a quando non viene raggiunta la linea rossa dell obl B Importante AdBlue deve essere conforme alle caratteristiche descritte nel manuale us...

Страница 31: ...e esclusivamente da personale specializzato In caso di dubbi prima di procedere contattare il costruttore Attenzione Seguire le leggi vigenti nel paese per tutto quello che riguarda stoccaggio smaltim...

Страница 32: ...30 IT NOTE...

Страница 33: ...ymbols used in the manual 38 Environmental impact 38 Position of safety signs on the engine 39 TECHNICAL CHARACTERISTICS 42 Technical characteristics 42 Dimensions 42 MAIN PARTS 45 List of the main pa...

Страница 34: ...ns air intake cooling system Fuel hoses Starter 4 Alternator 4 REPLACEMENT OPERATION DESCRIPTION MAINTENANCE SCHEDULE HOURS 100 250 500 1000 2000 5000 Air intake hose connections air filter air intake...

Страница 35: ...IV Stage V 7 KDI TCR D Tier 3 non emissionized 7 FUEL PRE FILTER CARTRIDGE AND FILTER REPLACEMENT ENGINE VERSION MAINTENANCE SCHEDULE HOURS 100 250 500 1000 2000 5000 KDI TCR Tier 4 final Stage IIIB...

Страница 36: ...manual provides information for the assembly of the partly completed machinery Non emissionized Stage 3B Tier 4 final P 56 kW Stage IV Tier 4 final and Stage V engine KDI 3404 TCR Power Pack hereinaf...

Страница 37: ...rough its authorised service centres any defect or non conformity in the goods arising in the manufacturer s or its authorised representative s opinion from faulty design materials or workmanship whic...

Страница 38: ...he machine and buildings or other machinery Children and animals must be kept away from the machine to avoid dangers due to its operation Before performing any operation thoroughly clean all of the ou...

Страница 39: ...disconnect the negative cable from the battery The hot parts can cause serious burns The parts of the engine can overheat during operation Avoid touching the engine if it is in operation or immediatel...

Страница 40: ...atmospheric pollution Duringenginedisposal sortallcomponentsaccordingtotheir chemical characteristics and arrange for separate disposal Symbols used In order to ensure safe use carefully read the fol...

Страница 41: ...rawing shows the KDI 3404 TCR SCR stage IV Tier 4 final version Important If the safety signs are hidden by parts of the machine structure they can be moved to a new position near the original one whi...

Страница 42: ...bstances near the tank DANGER OF BURNING HOT SURFACES This sign is affixed to surfaces which can become hot during operation becoming a burning hazard READ THE MANUAL This sign indicates that the user...

Страница 43: ...indicates that guards must not be removed Warning Replace damaged safety signs Warning Failure to observe any safety instructions due to a lost or damaged decal plate or failure to read a safety sign...

Страница 44: ...3404 Non emissionized engine PP 3404 Stage 3B PP 3404 Tier 4 final P 56 kW PP 3404 Stage IV PP 3404 Tier 4 final PP 3404 Stage V P 56 kW Weight Kg 530 530 530 660 660 Dimensions LxDxH cm 110x70x123 11...

Страница 45: ...43 EN Stage IV Tier 4 final KDI 3404 Power Pack TECHNICAL CHARACTERISTICS...

Страница 46: ...44 EN Stage V KDI 3404 Power Pack P 56 kW TECHNICAL CHARACTERISTICS...

Страница 47: ...E F G H I M B P L N O INTERNAL COMBUSTION ENGINE TYPE S N Power kW rpm Year of Manufacture VALDINOCI LUIGI SPA Via Antico Acquedotto 19 47122 Forl Italy ENGINE Dry Weight C EN List of the main parts M...

Страница 48: ...ions D Urea tank only for stage IV Tier 4 final versions E Emergency button only for stage IV Tier 4 final versions F Diagnostics connector G Control panel optional H Oil filler plug I Oil dipstick L...

Страница 49: ...machinery with a forklift by inserting the forks into the special pockets A provided EN Handling Danger Make sure the capacity of the forklift truck is suitable for the weight to be lifted namely 530...

Страница 50: ...points for the Stage IV Tier 4 final and Stage V versions illustrations 2 and 3 show the position of the hooking points for the non emissionized Stage 3B or Tier 4 Final P 56 kW versions B Danger Use...

Страница 51: ...y parts If the weight of the parts to be fitted is greater the supporting feet must be properly dimensioned by the manufacturer of the final machinery into which the partly completed machinery shall b...

Страница 52: ...s protecting rotating parts isolateelectricalenergybydisconnectingthenegativecable from the battery to prevent shorts or the accidental activation of the starter Battery Wiring diagrams For the engine...

Страница 53: ...om the fuel tank to the fitting locking it in position with a metal clamp Cut the plastic ties and connect the return hose B to the special fitting on the fuel tank locking it in position with a metal...

Страница 54: ...the automatic engine speed control 5 To adjust the engine speed use buttons C Caution For any information about the control panel please refer to the control panel use instructions that can be downlo...

Страница 55: ...iations of parts or operating parameters defined by the manufacturer Danger Avoid release of lubricants to the environment Collect and dispose of used lubricants in accordance with the regulations in...

Страница 56: ...s of the radiator core 2 If the core fins are dirty clean with a brush soaked with a special detergent 3 Checking coolant level Danger Presence of steam and coolant under pressure Risk of burns Allow...

Страница 57: ...55 EN 6 Replacing the air filter cartridge 1 Open the two latches F of cover A 2 Remove cartridge B 3 Install the new cartridge B and cover A and close latches F securely MAINTENANCE...

Страница 58: ...rust and limescale build up Danger Presence of steam and coolant under pressure Risk of burns Allow the engine to cool to ambient temperature Unscrew cap A and fill the radiator with a 50 50 ANTIFREE...

Страница 59: ...e IV Tier 4 final engine 1 Unscrew cap A 2 Fill the AdBlue tank until reaching the red mark of the sight gauge B Important The AdBlue fluid should meet the engine specifications indicated in the relev...

Страница 60: ...lified personnel Should you be unsure about anything contact the manufacturer before starting dismantling Warning Observe the local and national legislation in force as regards storage disposal of mat...

Страница 61: ...59 EN NOTES...

Страница 62: ...60 EN NOTES...

Страница 63: ...presenza di eventuali controversie dovute alle traduzioni il testo di riferimento sar unicamente la versione italiana Original instructions in ITALIAN language This document has been originally issued...

Страница 64: ...CODICE CODE REV DATA REV DATE PM01 1 0 09 2021 VALDINOCI LUIGI S p a Via Antico Acquedotto 19 47122 Forl ITALIA Tel 39 0543 720 909 www valdinoci it motori valdinoci it...

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