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KV4000 Kinematic Viscosity Bath 

Operation and Technical Manual 

 

KV4000-Manual 

14 -

 

difference obtained in the previous step. 
This is the offset value. 

 

c.  Press  the  Program  Key.  The  lower 

green  display  will  flash.  Use  the  up  or 
down  keys  to  adjust  to  the  new 
calibration offset value on the upper red 
display  calculated  in  the  previous  step. 
When  the  value  has  been  entered,  the 
controller  will  automatically  store  the 
value.  The  lower  green  display  will  stop 
flashing.  If  further  adjustments  are 
necessary,  press  the  Program  Key 
again.  Resume  regular  operations  by 
pressing  the  Exit  /  Function  key  two 
times.  Verify  if  the  new  calibration  is 
correct  by  observing  the  upper  red 
display  and  comparing  the  value  with 
the calibrated reference device.  

 

Auto  Tune.

  This  routine  allows  the  digital 

temperature  control  to  learn  the  heating 
parameters  needed  for  any  particular  set 
point temperature. This  operation  should  be 
done  when  installing  a  new  unit,  after 
replacing or changing the bath medium type, 
or  utilizing  a  different  temperature  set  point 
20%  different  from  the  previously  used  set 
point temperature. 

 

a.  Set  the  operating  temperature  to  the 

desired setting. 

 
b.  Press  the  up  and  down  arrow  buttons 

simultaneously  for  about  5  seconds. 
When  Auto  Tune  is  active,  the  lower 
green LED display will blink 

TUNE

. Auto 

Tune  will  automatically  toggle  off  when 
the  set  point  temperature  is  reached. 
Auto tune can be terminated by pressing 
the  up  &  down  buttons  simultaneously 
again.  

 

5  Operation 

 

This  unit  is  designed  for  performing  kinematic 
viscosity tests using glass capillary viscometers. 
Please  be  sure  to  read  the  safety  and  hazard 
warnings,  the  installation  procedure,  and  any  of 
the  standard  test  methods  before  operating  this 
instrument. 
 
 

5.1  Bath 

 

Fill  the

 

bath  with the appropriate heat transfer 

fluid based upon the testing temperature. Fill the 
bath  with  the  medium  from  the  top  through  one 
of  the  seven  port  openings  using  a  wide  neck 
funnel with a 500mL griffin beaker adding about 
½  L  at  a  time  to  2"  (5  cm)  from  the  top  of  the 
bath  to  allow  room  for  fluid  expansion.  This  will 
provide  the  proper  depth  for  immersing  the 
viscometers and allow for thermal expansion. 

 

NOTE:

  Do  not  attempt  moving  the  bath 

when  filled  with  fluid  medium.  Drain  all  fluid 
before moving  or  relocating  the  instrument.  See 
section  7.2  of  this  document.  Sudden  starting 
and stopping could result in hot bath fluid  being 
forcefully  ejected  from  the  bath.  It  could  also 
result  in  overbalancing  and  tipping  over  the 
instrument.  
 

NOTE:

 Do not drain  the bath  until  the fluid  is at 

ambient temperature. 
 
 

Testing 

Temperature 

Recommended  Fluid 

15 - 50°C* 

 
Distilled water will be suitable. 
 

50 - 95°C 

Koehler 

supplies 

highly 

refined  white  technical  oil 
(part  #  355-001-001)  that 
contains an oxidation inhibitor 
to  limit  clouding  at  higher 
temperatures.  
CAS# 8042-47-5  
Minimum  Flash  Point:  120°C 
(248°F) 
Fire Point: 202°C (395°F) 
 

95 - 150°C 

Koehler  supplies  a  clear 
silicone  heat  transfer  fluid 
(part # 355-001-002) with high 
oxidation  resistance  and  low 
volatility.  CAS  #    63148-62-9. 
Minimum  Flash  Point:  200°C 
(392°F).  
 

NOTE:

 Do not use bath fluids that will 

decompose or volatilize producing flammable 
vapors below the maximum instrument operating 
tempe25°C.  
 

Содержание KV4000

Страница 1: ...re Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Anal...

Страница 2: ......

Страница 3: ...e with the applicable standards set forth in this certification Specifications ASTM D445 ASTM D2532 ASTM D6074 ASTM D6158 IP 71 ISO 3104 DIN 51550 FTM 791 305 NF T 60 100 This unit is tested before it...

Страница 4: ......

Страница 5: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 1...

Страница 6: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 2...

Страница 7: ...rate statement is given cataloging the items that require separation from the equipment along with basic information on subsequent processing or recycling prior to disposal of the equipment http www d...

Страница 8: ...1716 As a minimum the following substances preparations and components have to be removed from any separately collected WEEE Mercury containing components such as switches or backlighting lamps compac...

Страница 9: ...unning Tests 11 4 3 Temperature Controller Operation 13 5 Operation 14 5 1 Bath 14 5 2 Start Up 15 5 3 Control Panel Operation 15 5 4 Test Procedure 17 6 Safety Features 18 6 1 Over Temperature Protec...

Страница 10: ...cosity Bath Operation and Instruction Manual KV4000 Manual 6 9 Wiring Diagrams 22 9 1 K23702 K23708 115 V Wiring 22 9 2 K23792 K23798 220V Wiring 23 10 Service 24 11 Storage 24 12 Warranty 24 13 Retur...

Страница 11: ...rate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or technical suppor...

Страница 12: ...for use in accordance with the applicable standard test methods listed in section 1 2 of this manual The use of this equipment in accordance with any other test procedures or for any other purpose is...

Страница 13: ...ment from cart and place on bench 8 Remove foam insert Borosilicate Glass Jar as per steps 9 thru 19 9 Using a flat head screwdriver remove the four 4 silver screws located at the four corners of the...

Страница 14: ...s to these during normal operation can shatter the glass components releasing the bath fluid posing thermal burn hazards and slipping hazards For this reason the instrument must be operated by and acc...

Страница 15: ...y is placed into the bath through the viscometer ports on top of the instrument 7 Bath Bath Stirrer The stirrer constantly circulates bath medium to prevent temperature gradients and ensures temperatu...

Страница 16: ...nt at all temperatures This is advantageous when samples are to be measured at different temperatures Suspended level type viscometers are for transparent liquids of up to 100 000cSt Requires a sample...

Страница 17: ...ase the set point temperature and to increase or change parameter values when programming the temperature controller 6 Exit Function Key This key is used to exit or leave a level One level backward IM...

Страница 18: ...ed for performing kinematic viscosity tests using glass capillary viscometers Please be sure to read the safety and hazard warnings the installation procedure and any of the standard test methods befo...

Страница 19: ...matches that of the ASTM Thermometer Calibrate if necessary See Section 4 3 for full operational details of the temperature controller 5 3 Control Panel Operation Figure 3 Control Panel_Main Screen 1...

Страница 20: ...an be found on the calibration certificate provided with the viscometer 5 Constant 2 Press the Constant 2 button to input a second viscometer tube constant value using the pop up numerical keypad A se...

Страница 21: ...uum system to the initial testing position above the first line This is also called charging the viscometer Place stopper in the top of the viscometer tube and remove the withdrawal bulb NOTE The proc...

Страница 22: ...KV4000 Kinematic Viscosity System is equipped with several safety and protection features which are described in the following sections WARNING The bath is NOT Explosion Proof 6 1 Over Temperature Pro...

Страница 23: ...tenance WARNING Disconnect power to the unit before servicing to avoid exposure to high voltages and or temperatures which may result in personal injury or death If you have any questions about mainta...

Страница 24: ...move the four 4 silver screws located at the four corners of the back panel 7 Remove the back panel plate and set aside 8 A collection of wires runs from the lower control panel up the left side while...

Страница 25: ...lacement Parts Part Number Description 050 001 028 Single Pole Switch 15A 091 032 001 Solid State Relay 4 32 VDC 20A 275 103 036 RTD Temperature Safety Limit 120V 275 103 037 RTD Temperature Safety Li...

Страница 26: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 22 9 Wiring Diagrams 9 1 K23702 K23708 115 V Wiring...

Страница 27: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 23 9 2 K23792 K23798 220V Wiring...

Страница 28: ...rn of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or re...

Страница 29: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 25 Notes...

Страница 30: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 26 Notes...

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