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© Carestream Health, 2008

Publication No. 2G0947

31JAN08

SERVICE MANUAL

for the

Kodak DryView

 5800 LASER IMAGER

Service Code: 1115

IMPORTANT

:

•

Qualified service personnel must install and repair this equipment.

•

When doing the procedures in this document, you must use safe work practices and wear the correct Personal 
Protective Equipment (i.e., SAFETY EYEWEAR) according to your Company’s Standard Operating 
Procedures.

Содержание Dryview 5800

Страница 1: ...MAGER Service Code 1115 IMPORTANT Qualified service personnel must install and repair this equipment When doing the procedures in this document you must use safe work practices and wear the correct Personal Protective Equipment i e SAFETY EYEWEAR according to your Company s Standard Operating Procedures ...

Страница 2: ...s information Carestream Health Inc reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Carestream Health Inc shall not be liable for any loss or damage including consequential or special damages resulting from any use of this information even if loss or damage is caused by Carestream Health Inc s negligence or othe...

Страница 3: ... the Host Name and the IP Address 2 19 Setting up Service Tracking 2 20 Loading Customer Film 2 21 Checking the Installed Hardware and Film Type 2 21 Doing the SCP Services Configuration 2 22 Checking Image Quality 2 23 Editing the Service History Log 2 26 Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES 2 27 Backing Up the System Configuration 2 31 Instructing the Operator 2 32 Using the Def...

Страница 4: ... 64 CAM AY CASSETTE REGISTRATION LOWER M6L 3 65 SENSOR FILM SAVER DETECT UPPER S6U 3 66 SENSOR FILM SAVER DETECT LOWER S6L 3 70 SENSOR FILM TRAY DETECT UPPER S5U 3 71 SENSOR FILM TRAY DETECT LOWER S5L 3 73 VACUUM PUMP M4 3 74 PICKUP AY UPPER 3 76 PICKUP AY LOWER 3 77 MOTOR PICKUP DRIVE UPPER M3U and LOWER M3L 3 78 SUCTION CUP 3 79 VALVE SOLENOID UPPER M5U and LOWER M5L 3 80 SENSOR PICKUP HOME UPPE...

Страница 5: ...e 04 100 5 16 Condition Code 04 101 5 16 Condition Code 04 110 5 17 Condition Code 04 200 5 18 Condition Code 04 201 5 18 Condition Code 04 202 5 19 Condition Code 04 300 5 19 Condition Code 04 301 5 20 Condition Code 04 302 5 20 Condition Code 05 000 5 21 Condition Code 05 001 5 21 Condition Code 05 002 5 22 Condition Code 05 003 5 22 Condition Code 05 004 5 23 Condition Code 05 005 5 23 Conditio...

Страница 6: ... 703 5 50 Condition Code 20 704 5 51 Condition Code 20 705 5 51 Condition Code 20 706 5 52 Condition Code 20 913 5 52 Condition Code 20 915 5 53 Condition Code 20 919 5 54 Condition Code 21 000 or 23 000 5 55 Condition Code 21 001 or 23 001 5 55 Condition Code 21 002 or 23 002 5 56 Condition Code 21 003 or 23 003 5 56 Condition Code 21 004 or 23 004 5 57 Condition Code 21 116 or 23 116 5 58 Condit...

Страница 7: ...7 651 5 91 Condition Code 27 931 5 92 Condition Code 27 932 5 92 Condition Code 28 154 5 93 Condition Code 28 155 5 93 Condition Code 28 501 5 94 Condition Code 28 509 5 94 Condition Code 28 510 5 95 Condition Code 28 551 5 96 Condition Code 28 554 5 96 Condition Code 28 931 5 97 Condition Code 28 932 5 97 Condition Code 29 154 5 98 Condition Code 29 924 5 99 Condition Code 29 925 5 99 Condition C...

Страница 8: ...KUP AY Upper 10 in 6 20 PICKUP VACUUM BAR AY Upper 10 IN 6 22 PICKUP AY Lower 14 in 6 23 PICKUP VACUUM BAR AY Lower 14 IN 6 25 IMAGING AY 6 26 PROCESSOR AY 6 27 PROCESSOR FRAME AY 6 29 PROCESSOR COVER AY 6 36 ELECTRONICS BRACKET AY 6 38 FRONT COVER AY 6 41 ACCESSORY KITS 6 42 Functional Diagrams 7 1 Additional Service Procedures 8 1 Making a Configuration Backup 8 1 Restoring the Configuration 8 2...

Страница 9: ... charge of less than 3 500 V but 30 V can cause damage to components in the equipment Preventive Measures Check for an ESD WARNING LABEL before doing any procedure with components that are ESD sensitive All sensitive components have graphic LABELS that frequently include instructions Use all label instructions Wear a GROUNDING STRAP when you touch components that are ESD sensitive Check that the C...

Страница 10: ......

Страница 11: ... in SP74 0500 5710 3 NETWORK CABLE RJ45 2 13 m 7 0 ft SP7E9349 POWER CORD North America SP7F3990 POWER CORD China SP7F6848 POWER CORD Europe SP2G0985 CHARCOAL FILTER Part No Description SERVICE LAPTOP with Microsoft Windows 98 OPERATING SYSTEM or higher and Microsoft INTERNET EXPLORER 5 5 SECURE LINK CLIENT SOFTWARE version 2 3 or higher Service WebLink Client Software Version 3 1 0 5 or higher TL...

Страница 12: ...TER to the IMAGER 1 Open the TOP COVER 2 Loosen the 2 Captive THUMB SCREWS 3 Remove the RIGHT PANEL 4 Connect one end of the CROSSOVER CABLE to the LAPTOP COMPUTER and the other end to the service port on the IMAGER RIGHT PANEL TOP COVER 2 Captive THUMB SCREWS Service port ...

Страница 13: ...to the back of the IMAGER and into the wall OUTLET CAUTION Double Pole Neutral Fusing 2 Press the POWER SWITCH on the IMAGER to the ON position De energizing the IMAGER CAUTION Double Pole Neutral Fusing 1 Press the POWER SWITCH on the IMAGER to the OFF position RISK OF ELECTRIC SHOCK Dangerous voltage present 2 Disconnect the AC POWER CORD from the wall OUTLET ...

Страница 14: ...R to the IMAGER see Connecting the LAPTOP COMPUTER to the IMAGER on page 2 2 2 Energize the LAPTOP COMPUTER 3 Select Start Programs Kodak SecureLink 4 Type your password 5 Click OK 6 Type the IP address of the Service Port 192 168 000 1 7 Check that the Port is set to 443 8 Click Connect 9 Select Start Programs Kodak Service WebLink The main menu of the SERVICE TOOL displays Logging Off the SERVIC...

Страница 15: ...box that has the DOCUMENTATION and CABLES 2 Remove the other boxes that have the 2 FILM TRAYS and FILTERS 3 Remove the SIDE PANELS from the CRATE 4 With SCISSORS cut the FOIL BAG all around the BASE of the IMAGER 5 Remove the FOIL BAG 6 Use the Hex WRENCH to remove 2 BOLTS 2 WASHERS FOIL BAG 2 BOLTS and 2 WASHERS BRACKET ...

Страница 16: ... safe lifting techniques lift the IMAGER from the shipping pallet at the locations shown above Checking the Accessories Check that the following items are included with the CRATE 1 A box with electrical accessories 3 POWER CORDS 1 NETWORK CABLE 2 3 boxes with CHARCOAL FILTERS 3 A box with a 10 in FILM TRAY 4 A box with a 14 in FILM TRAY Lift point front Lift point back ...

Страница 17: ...area 2 Position the IMAGER to allow a space of at least 1 m 39 in at the back of the IMAGER for installation of the POWER CORD and NETWORK CABLE Removing the SHIPPING RESTRAINTS and Packing Material 1 Open the TOP COVER 2 Loosen 2 Captive THUMB SCREWS 3 Remove the LEFT PANEL TOP COVER 2 Captive THUMB SCREWS LEFT PANEL ...

Страница 18: ...tallation Instructions 4 Loosen 2 Captive THUMB SCREWS 5 Remove the RIGHT PANEL 6 Close the TOP COVER 1 At the back of the IMAGER remove 10 SCREWS BACK PANEL RIGHT PANEL TOP COVER 2 Captive THUMB SCREWS BACK PANEL 10 SCREWS ...

Страница 19: ...hing the WASHERS onto the PINS below the BAR 4 Install BACK PANEL 10 SCREWS LEFT PANEL 5 Open the TOP COVER 6 Pull the FRONT PANEL forward 7 Remove the front SHIPPING WASHER and store it OPTICS AY SHIPPING WASHER BAR Installed for shipping Installed for storing FRONT PANEL SHIPPING WASHER Installed for shipping Installed for storing TOP COVER ...

Страница 20: ...s Part number 7F6848 for European installations Part number 7F3990 for Chinese installations Check that the POWER CORD you select matches the AC power OUTLETS at the site If the IMAGER is located outside the areas above you can use one of these POWER CORDS if the PLUG matches the power OUTLETS in the building If the customer cannot use any of the POWER CORDS provided the customer must obtain a sui...

Страница 21: ... Hz 3Hz 240 V AC 10 50 Hz 3Hz 250 V AC 10 50 60 Hz 3Hz The wire must be insulation rated for 600 V A dedicated line is recommended 12 Connect the POWER CORD to the AC power CONNECTOR on the IMAGER the POWER CORD to the building AC power OUTLET one end of the NETWORK CABLE to the IMAGER the other end of the NETWORK CABLE to the customer s network AC POWER CONNECTOR NETWORK CONNECTOR ...

Страница 22: ...ns 13 Energize the IMAGER by pressing the POWER SWITCH to the ON position Wait for the startup to complete 14 Install the 2 FILM TRAYS NOTE Do not install film or the FILM SAVERS at this time 15 Continue with Doing the Configuration POWER SWITCH ...

Страница 23: ... set by the customer in the WEB PORTAL Checking the Values for the DICOM Source Communications 1 Connect the LAPTOP COMPUTER to the IMAGER 2 Select Configuration DICOM SCP Communications 3 Check Port Number is 5040 Association Limit is 12 4 Are the values correct Yes No Continue with Setting the IMAGER to be a Destination a Click Modify b Type the correct values c Click Save d Continue with Settin...

Страница 24: ...nation 1 Select Configuration DICOM SCP Destination IMPORTANT The AE Title is the name by which the modalities will recognize the IMAGER 2 Check with the customer to determine the AE Title to be used 3 Click Modify 4 Type the selected AE Title in the window 5 Select the Media tab ...

Страница 25: ...xt to the Media Type to be used NOTE Under normal operations all media types should be allowed 7 Select the Page and Image Options tab NOTE Do not disable any of the Page Formatting settings of the IMAGER except if instructed by the customer 8 Click Save 9 Continue with Setting the System Clock ...

Страница 26: ...set the Time Zone value the Time and Date should display correctly 2 Will the clock be set manually or does the customer use a time SERVER for synchronization 3 To correct the Time Zone value a Click Modify b If the Enable time synchronization check box is selected de select it c Select the correct Time Zone from the drop down menu d Click Save Manually Synchronization Do Step 3 Step 15 a Obtain t...

Страница 27: ... Level 5 access for 24 hours 11 Return to the Clock Configuration screen 12 Set the correct date 13 If daylight savings time applies in the area of installation select the Automatically adjust clock for daylight savings time check box 14 Click Save 15 Advance to Setting the Host Name and the IP Address Yes No Continue with Step 5 a Click Modify b Select a field and use the arrows to increase or de...

Страница 28: ...sed for synchronization 19 Select the synchronization period how often the clock is synchronized from the drop down menu 20 Select the correct Time Zone from the drop down menu 21 If daylight savings time applies in the area of installation select the Automatically adjust clock for daylight savings time check box 22 Click Save 23 Continue with Setting the Host Name and the IP Address ...

Страница 29: ...IMAGER 2 Select Configuration System Network 3 Click Modify IMPORTANT The Host Name is the network name for this IMAGER It can be a maximum of 14 characters and a minimum of one The first character must be a letter Other characters can be a letter a number or a 4 Type Host Name IP Address Subnet Mask Default Gateway 5 Click Save 6 Continue with Setting up Service Tracking ...

Страница 30: ... with a Level 5 access if not correct K Number can be changed if not correct Service Phone Number should be filled in and can be changed if not correct Windows OS ID set at the FACTORY do not change Service Code set at the FACTORY and can not be changed 3 Type or select from the drop down menu the correct information for the following fields Country Code Region Hospital Name Department Name Device...

Страница 31: ... Load customer film into the FILM SUPPLY 2 Install the FILM SUPPLY 3 Continue with Checking the Installed Hardware and Film Type Checking the Installed Hardware and Film Type 1 Select Configuration Hardware Installed Hardware 2 Under Film Options for Clear Blue Blue Plus and CE Mark select YES or NO from the drop down menu 3 Click Save 4 Continue with Doing the SCP Services Configuration ...

Страница 32: ...AE Title of the SCU that will send the image and AE Title of the destination The parameter values on the screen apply to the modality identified in the SCU field 4 At the top of the screen use the drop down menu to select an SCU 5 Is the information for the selected SCU correct 6 After the configuration of all SCUs is completed continue with Checking Image Quality Yes No Do Step 4 and Step 5 for e...

Страница 33: ...te The information in the SCU field includes in order IP Address and AE Title of the SCU that will send the image and AE Title of the destination The parameter values on the screen apply to the MODALITY identified in the SCU field You will have to do Image Optimization and Other Options for each SCU in the drop down list 6 Do the following to determine if a change to a parameter is necessary a Che...

Страница 34: ...he quality of an image sent down from the SCU d If necessary change the parameters 7 Click Modify 8 To change a parameter select the new parameter from the drop down list 9 Select the Film and Image Options tab 10 Select or type the parameters Note The value selected will be the default for this SCU The field to the right of the parameter value is an indication of whether the parameter value sent ...

Страница 35: ...en If you select Always Apply the parameter on the screen will override the parameter the SCU sends If you select NO the SCU parameter will apply Normally you should select NO to allow the SCU to override the default selected 13 After setting the parameters for this SCU do the same procedures for each SCU identified in the SCU connection window 14 Click Save 15 After the configuration of all SCUs ...

Страница 36: ... Service History 2 Click Modify Note The following fields on the screen are filled in automatically DateTime Service Code and your UserID and UserName for Secure Tunnel 3 Type data about the installation in the other fields 4 Click Save 5 Continue with Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES ...

Страница 37: ...figuration System Remote Management 3 Select the Identification tab 4 Are all fields filled in correctly 5 Select the Network Settings tab Yes No Continue with Step 2 Advance to Step 18 Yes No Continue with Step 5 a Return to Setting up Service Tracking b Make corrections as necessary and save the screen c Return to this screen d Check that all fields are correct e Continue with Step 5 ...

Страница 38: ...ab Yes No a Click Modify b Select the Proxy Type from the drop down menu c Type the information for Proxy Address Proxy Port Number Proxy Username Proxy Password Proxy Domain d Check that the Enterprise Server Location field is Production e Continue with Step 7 a Check that the Proxy Type field is none b Continue with Step 7 ...

Страница 39: ...ames begin with the correct K Number and Country Code 10 Select the Status tab Yes No Continue with Step 10 a Return to Setting up Service Tracking b Check all entries and save the screen c Return to this screen d Check that all fields are correct e Continue with Step 10 ...

Страница 40: ...in the Status block will change when the IMAGER is registered with the STATUS LINK SERVER 14 Select the Identification tab 15 Click Modify Download Group List 16 In the Group Name field use the drop down menu to select the group to which this IMAGER will belong 17 Click Save 18 Select Utilities Session Restart 19 Click Restart Wait for the IMAGER to restart 20 Continue with Backing Up the System C...

Страница 41: ...ion parameters to the DRE HARD DRIVE click Backup 3 To download the backup data to your LAPTOP COMPUTER do a Click Download Backup b Select a folder name to place the file in c Click Save to place the backup file in the selected folder 4 Log off from the SERVICE TOOL see Logging Off the SERVICE TOOL on page 2 4 5 Continue with Instructing the Operator ...

Страница 42: ...ety Manual 2G0734 and User Guide 2G0733 for the Kodak DryView 5800 LASER IMAGER Using the Default Passcode All IMAGERS from the FACTORY are set for the following default Passcodes For level 2 users User ID KeyOperator Password DV5800 For level 3 users User ID LocalService Password DV5800 Note The first time the customer logs in they may be asked to change the password ...

Страница 43: ...4 BLOCK for PROBE KIT SP7F3477 LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5 5 SERVICE TOOL CROSSOVER CABLE TL5576 Note A TEMPERATURE METER and PROBE with a BAR TYPE ELEMENT must be used for this procedure PROBES with CIRCULAR TYPE ELEMENTS will not provide correct readings The TEMPERATURE METER and PROBE must be calibrated together at least once per year If the PROBE breaks a new PROBE and t...

Страница 44: ...ements 2 Prepare the METER a Install the BLOCK on the PROBE 203 2 mm 8 00 in from the PROBE SENSOR b Clean the PROBE with ALCOHOL WIPES c Set the METER to display in C 3 Remove the BACK PANEL F C METER BLOCK PROBE SENSOR PROBE 203 2 mm 8 00 in ...

Страница 45: ...ll the PROBE until the BLOCK reaches the slot 5 Allow the temperature reading on the METER to stabilize This requires approximately 90 seconds 6 Check that the temperature at the PROCESSOR DRUM is between 123 5 124 5 C 254 3 256 F 7 Pull back slightly 1 2 cm 0 4 0 8 in on the BLOCK to confirm that the highest temperature is being read SLOT PROBE PROCESSOR AY DRUM ...

Страница 46: ... indicates the offset value between the Set Point field and the Temperature field 4 Click Modify 5 Allow approximately 10 minutes for the temperature of the PROCESSOR DRUM to become stable 6 Use the METER to check the temperature of the PROCESSOR DRUM again The temperature must be 123 5 124 5 C 254 3 256 F 7 When the temperature is between 123 5 124 5 C 254 3 256 F close the Processor Configuratio...

Страница 47: ...Check 1 Make a test print 2 Check that the image is not skewed on the film To Adjust 1 Loosen the ALIGNMENT PINS using a 1 5 mm Allen WRENCH 2 Push the ALIGNMENT PINS into the up position 3 Tighten the ALIGNMENT PINS using a 1 5 mm Allen WRENCH 4 Turn the 2 SPRING AYs until the IMAGING AY is just touching the ALIGNMENT PINS 5 Loosen the ALIGNMENT PINS ALIGNMENT PIN down position ALIGNMENT PIN up p...

Страница 48: ...3 6 2G0947 31JAN08 Adjustments and Replacements 6 Push the ALIGNMENT PINS into the down position 7 Make a test print If the image is skewed repeat the adjustment procedure until the skew is eliminated ...

Страница 49: ...uld be equal Special Tools LAPTOP COMPUTER with Microsoft INTERNET EXPLORER V 5 5 or higher SERVICE TOOL CROSSOVER CABLE TL5568 Prerequisites None To Check 1 Log on to the SERVICE TOOL see Installation Instructions Logging Onto the SERVICE TOOL on page 2 4 2 From the Service menu select Diagnostics DRE Advanced Test Print 3 In the Test Profile field use the drop down menu to select Smpte8Bit 4 Cli...

Страница 50: ...number must be increased 3 To Decrease the left border on the test print do Increase the left border on the test print do a Click Modify and increase the number in the Index Delay window by 50 This will decrease the left border by 2 mm 0 08 in b Click Save c Make another Test Print and check the index delay area again d Do Step a through Step c until the left border matches the right border a Clic...

Страница 51: ...ble at the leading edge of the film Special Tools LAPTOP COMPUTER with Microsoft INTERNET EXPLORER V 5 5 or higher SERVICE TOOL CROSSOVER CABLE TL5568 Prerequisites None To Check 1 Log on to the SERVICE TOOL see Installation Instructions Logging Onto the SERVICE TOOL on page 2 4 2 From the Service menu select Diagnostics DRE Advanced Test Print 3 In the Test Profile field use the drop down menu to...

Страница 52: ... displayed in the Page Start Delay window NOTE When viewing the film on a LIGHT BOX the notch on the film must be in the upper right If the half tone density as viewed on a LIGHT BOX is too narrow the number must be increased If the half tone density as viewed on a LIGHT BOX is too wide the number must be decreased Virtual notch Virtual notch 2 mm 0 08 in half tone density border Printing above ha...

Страница 53: ... mm 0 04 in b Click Save c Make another Test Print and check the Page Start Delay delay area again d Do Step a through Step c until the top border matches the bottom border a Click Modify and increase the number in the Page Start Delay window by 13 This will increase the top border by 1 mm 0 04 in b Click Save c Make another Test Print and check the Page Start Delay delay area again d Do Step a th...

Страница 54: ... 1 De energize the IMAGER see Installation Instructions De energizing the IMAGER on page 2 3 2 Open the TOP COVER 3 Loosen the 2 Captive THUMB SCREWS 4 Tip the LEFT PANEL out and lift it from the IMAGER To Install 1 Reverse the steps in the removal procedure TOP COVER 2 Captive THUMB SCREWS LEFT PANEL ...

Страница 55: ...nergize the IMAGER see Installation Instructions De energizing the IMAGER on page 2 3 2 Open the TOP COVER 3 Loosen the 2 Captive THUMB SCREWS 4 Tip the RIGHT PANEL out and lift it from the IMAGER To Install 1 Reverse the steps in the removal procedure RIGHT PANEL TOP COVER 2 Captive THUMB SCREWS ...

Страница 56: ...sconnect NETWORK CABLE POWER CORD 2 Remove 10 SCREWS 3 Lift the BACK PANEL from the IMAGER To Install IMPORTANT When replacing the BACK PANEL you must install an Agency Statements LABEL P N 2G0581 on the outside of the BACK PANEL 1 Reverse the steps in the removal procedure BACK PANEL 10 SCREWS NETWORK CABLE POWER CORD ...

Страница 57: ...AN08 3 15 Adjustments and Replacements TOP COVER Prerequisites Remove the BACK PANEL To Remove 1 Open the TOP COVER 2 Lock the SUPPORT ARM 3 Remove NUT SCREW 4 Close the TOP COVER NUT SCREW SUPPORT ARM TOP COVER ...

Страница 58: ...AN08 Adjustments and Replacements 5 At the back of the IMAGER remove 2 SCREWS 6 Shift the TOP COVER 1 27 cm 0 5 in to the left and lift from the IMAGER To Install 1 Reverse the steps in the removal procedure 2 SCREWS ...

Страница 59: ...nstructions De energizing the IMAGER on page 2 3 2 Open TOP COVER FRONT PANEL 3 Disconnect the LOCAL PANEL CONNECTOR 4 Remove 2 SCREWS from the FRONT PANEL holding the 2 LANYARDS 5 Tip the FRONT PANEL out and lift it from the IMAGER To Install 1 Reverse the steps in the removal procedure 2 SCREWS LOCAL PANEL CONNECTOR FRONT PANEL 2 LANYARDS TOP COVER ...

Страница 60: ... Remove 6 SCREWS holding the CONTROL PANEL ELECTRONICS BOARD and LIGHT SHIELD to the FRONT PANEL 3 Cut the TIE WRAPS To Install IMPORTANT To prevent damage to CABLES install new TIE WRAPS in place of those that were cut 1 Reverse the steps in the removal procedure CONTROL PANEL ELECTRONICS BOARD 6 SCREWS LIGHT SHIELD FRONT PANEL CONNECTOR ...

Страница 61: ... To Remove 1 De energize the IMAGER see INSTALLATION INSTRUCTIONS De energizing the IMAGER on page 2 3 IMPORTANT This procedure is used for both LEFT and RIGHT PANEL INTERLOCK SWITCHES 2 Open TOP COVER FRONT PANEL 3 Remove 2 SCREWS 2 BUMPERS LIGHT SHIELD FRONT PANEL LIGHT SHIELD 2 SCREWS 2 BUMPERS TOP COVER ...

Страница 62: ... 2G0947 31JAN08 Adjustments and Replacements 4 Disconnect the CONNECTOR 5 Remove 2 SCREWS HOUSING INTERLOCK SWITCH To Install 1 Reverse the steps in the removal procedure CONNECTOR INTERLOCK SWITCH HOUSING ...

Страница 63: ... INTERLOCK TOP COVER Prerequisites Remove the RIGHT PANEL To Remove 1 Remove 2 SCREWS SWITCH COVER INTERLOCK SWITCH 2 Disconnect the CONNECTOR To Install 1 Reverse the steps in the removal procedure CONNECTOR 2 SCREWS TOP COVER SWITCH COVER INTERLOCK SWITCH ...

Страница 64: ...CH SERVICE Prerequisites None To Remove 1 Open TOP COVER FRONT PANEL 2 Remove 2 SCREWS SERVICE SWITCH 3 Disconnect the 4 CONNECTORS To Install 1 Reverse the steps in the removal procedure SCREW SERVICE SWITCH Activator SERVICE SWITCH 2 SCREWS 4 CONNECTORS ...

Страница 65: ... Adjustments and Replacements PROCESSOR AY Prerequisites Remove BACK PANEL FRONT PANEL TOP COVER PROCESSOR DRUM PROCESSOR COVER To Remove 1 From the right side of the IMAGER remove 2 SCREWS RIGID DUCT 2 SCREWS RIGID DUCT ...

Страница 66: ...3 24 2G0947 31JAN08 Adjustments and Replacements 2 Remove 2 SCREWS 2 BUMPERS LIGHT SHIELD 2 SCREWS 2 BUMPERS LIGHT SHIELD ...

Страница 67: ...acements 3 Disconnect the 6 CONNECTORS from the PROCESSOR AY 4 Cut the TIE WRAPS 5 Remove 5 SCREWS CAUTION Hot Surface When the IMAGER is initially de energized the PROCESSOR DRUM and ROLLERS are hot Take care when removing the DRUM 5 SCREWS ...

Страница 68: ...d under the INLET SHIELD b Grip the STEEL ROD near the FRAME c Lift and place the PROCESSOR AY on a flat stable surface To Install IMPORTANT To prevent damage to CABLES install new TIE WRAPS in place of those that were cut 1 Reverse the steps in the removal procedure STEEL ROD INLET SHIELD ...

Страница 69: ... Remove 2 SCREWS RIGID DUCT 2 Cut the TIE WRAP that secures the DRUM CABLE to the PROCESSOR CONTROL BOARD 3 Disconnect the CONNECTOR from the PROCESSOR CONTROL BOARD 4 Disengage the DRUM DRIVE BELT from the DRUM PULLEY 2 SCREWS RIGID DUCT CONNECTOR DRUM PULLEY DRUM DRIVE BELT PROCESSOR CONTROL BOARD TIE WRAP DRUM CABLE ...

Страница 70: ...ndle the PROCESSOR DRUM with one hand on the DRUM PULLEY and the other hand on the opposite end Do not touch the silicone surface of the PROCESSOR DRUM When removing the PROCESSOR DRUM take care not to damage the CONNECTOR 7 Remove the PROCESSOR DRUM and stand it on a flat stable surface To Install 1 Reverse the steps in the removal procedure Note Whenever a new PROCESSOR DRUM is installed the tem...

Страница 71: ...energized the PROCESSOR DRUM and ROLLERS are hot Take care when working in the area of the PROCESSOR 1 Unlatch the 2 LATCHES 2 At the back of the IMAGER use a 2 5 ALLEN WRENCH to remove 2 SCREWS 3 Lift the PROCESSOR COVER and place it on a flat stable surface To Install 1 Reverse the steps in the removal procedure 2 LATCHES PROCESSOR COVER 2 SCREWS Back of IMAGER ...

Страница 72: ...h down on the BELT TENSIONER 5 Slide the DRUM DRIVE BELT off the DRUM PULLEY and over the EXIT PULLEY To Install 1 Reverse the steps in the removal procedure Note The teeth on the BELT must mesh properly with the teeth on the PULLEY The longest span of the BELT should deflect a maximum of 1 27 cm 0 5 in when finger pressure is applied 2 SCREWS RIGID DUCT CONNECTOR DRUM PULLEY DRUM DRIVE BELT PROCE...

Страница 73: ...ANEL To Remove 1 Disconnect the CONNECTOR 2 Disengage the EXIT DRIVE BELT from the EXIT PULLEY 3 Loosen the 3 SCREWS so they are no longer in the STANDOFFS 4 Remove MOTOR 3 STANDOFFS To Install 1 Reverse the steps in the removal procedure EXIT DRIVE BELT 3 SCREWS 3 STANDOFFS MOTOR CONNECTOR EXIT PULLEY ...

Страница 74: ...nd Replacements FAN AY PROCESSOR Prerequisites Remove the PROCESSOR AY To Remove 1 Disconnect the CONNECTOR 2 Remove 2 SCREWS FAN AY To Install 1 Reverse the steps in the removal procedure 2 SCREWS FAN AY CONNECTOR Left Side of IMAGER ...

Страница 75: ... ROLLERS are hot Take care when working in the area of the PROCESSOR 1 Open the TOP COVER 2 Remove HEAT SHIELD 2 SCREWS FELT PAD AY FILM DIVERTER AY To Install 1 Clean the SIDEPLATES by scraping away the residue with a SCRAPER 2 After scraping thoroughly vacuum the area 3 Wipe clean the SIDEPLATES with ALCOHOL WIPES FELT PAD AY HEAT SHIELD 2 SCREWS SIDE PLATE PROCESSOR DRUM AY FILM DIVERTER AY ...

Страница 76: ...ustments and Replacements 4 Install the new FILM DIVERTER AY and FELT PAD AY but do not tighten the 2 SCREWS 5 Push the FILM DIVERTER AY away from the PROCESSOR DRUM the FELT PAD AY against the 2 SCREWS 6 Tighten the 2 SCREWS ...

Страница 77: ...tes None To Remove NOTE There are 2 GASKETS 1 on the HEAT SHIELD and 1 on the INLET SHIELD To remove the GASKET on the HEAT SHIELD 1 Open the TOP COVER 2 Release the 2 LATCHES 3 Remove the HEAT SHIELD 4 Pull off the old GASKET 2 LATCHES HEAT SHIELD GASKET HEAT SHIELD TOP COVER ...

Страница 78: ...VER 2 SCREWS INLET SHIELD 2 Pull off the old GASKET To Install 1 Use ALCOHOL WIPES to clean the adhesive from the GASKETS 2 Remove the paper backing from the new GASKETS 3 Set the GASKETS in place 4 Press down firmly all around the GASKETS 5 Reverse the steps in the removal procedure 2 SCREWS INLET SHIELD GASKET ...

Страница 79: ...INGS or the SPRINGS in the RETAINER 1 Lift each ROLLER from the RETAINER To Install 2 Install a BEARING on each end of the ROLLER and make sure each RETAINER includes a SPRING 3 Insert the BEARINGS with ROLLER into the RETAINER 4 Check that a Each ROLLER rotates freely b Each BEARING is free to slide against the SPRING in the RETAINER c The SPRINGS are not bent PROCESSOR COVER RETAINER ROLLER BEAR...

Страница 80: ...947 31JAN08 Adjustments and Replacements DENSITOMETER AY Prerequisites None To Remove 1 Open TOP COVER FRONT PANEL 2 Remove 2 SCREWS 2 BUMPERS LIGHT SHIELD LIGHT SHIELD 2 SCREWS 2 BUMPERS TOP COVER FRONT PANEL ...

Страница 81: ...Adjustments and Replacements 3 Disconnect the CONNECTOR from the DENSITOMETER 4 Remove 2 SCREWS EXIT TRAY 5 Cut the 3 TIE WRAPS to disengage the WIRES from the FILM GUIDE 2 SCREWS EXIT TRAY CONNECTOR 3 TIE WRAPS FILM GUIDE ...

Страница 82: ...3 40 2G0947 31JAN08 Adjustments and Replacements 6 Remove 2 SCREWS FILM GUIDE 4 SCREWS DENSITOMETER To Install 1 Reverse the steps in the removal procedure 2 SCREWS FILM GUIDE DENSITOMETER 4 SCREWS ...

Страница 83: ...ustments and Replacements TURNAROUND DRIVE SHAFT DRIVE WHEEL and HUBS Prerequisites Remove RIGHT PANEL LEFT PANEL FRONT PANEL CHARCOAL FILTER To Remove 1 Remove 2 SCREWS 2 BUMPERS LIGHT SHIELD LIGHT SHIELD 2 SCREWS 2 BUMPERS ...

Страница 84: ...3 42 2G0947 31JAN08 Adjustments and Replacements 2 Disconnect the CONNECTOR to the DENSITOMETER 3 Remove 2 SCREWS EXIT TRAY 2 SCREWS EXIT TRAY CONNECTOR ...

Страница 85: ...RIVE BELT from the PULLEY 6 Remove 2 E RINGS 1 on the outside of the PULLEY and 1 from inside the FRAME PULLEY 7 Push the DRIVE SHAFT to the right to disengage it from the BEARING on the left side of the FRAME then to the left to remove it 3 BELTS ROLLERS DRIVE SHAFT 2 E RINGS TURNAROUND DRIVE BELT PULLEY BEARING ...

Страница 86: ...1JAN08 Adjustments and Replacements 8 Remove 3 E RINGS 2 HUBS DRIVE WHEEL and DRIVE WHEEL COVER To Install 1 Reverse the steps in the removal procedure 3 E RINGS DRIVE SHAFT 2 HUBS DRIVE WHEEL and DRIVE WHEEL COVER ...

Страница 87: ...sites Remove RIGHT PANEL LEFT PANEL FRONT PANEL CHARCOAL FILTER To Remove IMPORTANT This procedure is used for all 3 IDLER SHAFTS and the 9 ROLLERS 1 Remove 2 SCREWS 2 BUMPERS LIGHT SHIELD 2 Disconnect the CONNECTOR to the DENSITOMETER 3 Remove 2 SCREWS EXIT TRAY LIGHT SHIELD 2 SCREWS 2 BUMPERS ...

Страница 88: ...WITCH INTERLOCK LEFT and RIGHT PANELS on page 3 19 6 Using a straight slot SCREWDRIVER unscrew the IDLER SHAFT from the left side 7 Push the IDLER SHAFT to the left to disengage it from the right side of the FRAME then to the left to remove it 8 Remove 6 E RINGS 3 ROLLERS To Install 1 Reverse the steps in the removal procedure E RING 3 BELTS ROLLERS IDLER SHAFT INTERLOCK SWITCH Left side of IMAGER...

Страница 89: ...R DRIVE M9 Prerequisites Remove FRONT PANEL RIGHT PANEL CHARCOAL FILTER To Remove 1 Disconnect the CONNECTOR 2 Remove E RING BELT PULLEY 4 SCREWS TURNAROUND MOTOR To Install 1 Reverse the steps in the removal procedure CONNECTOR TURNAROUND MOTOR 4 SCREWS E RING PULLEY BELT ...

Страница 90: ... 31JAN08 Adjustments and Replacements FILM FEED AY Prerequisites Remove BACK PANEL PICKUP AY UPPER To Remove IMPORTANT Verify that the OPTICS AY ALIGNMENT PINS are in the down position ALIGNMENT PIN down position ...

Страница 91: ...0947 31JAN08 3 49 Adjustments and Replacements 2 On the right side of the IMAGER remove 2 SCREWS RIGID DUCT 3 Remove2 SCREWS 4 Open the ELECTRONICS BRACKET 2 SCREWS RIGID DUCT 2 SCREWS ELECTRONICS BRACKET ...

Страница 92: ...3 50 2G0947 31JAN08 Adjustments and Replacements 5 Remove 4 SCREWS SCREWS SCREWS ...

Страница 93: ...31JAN08 3 51 Adjustments and Replacements 6 From the left side of the IMAGER remove 2 SCREWS LIGHT SHIELD SCREW EXHAUST DUCT 7 Disconnect the 4 CONNECTORS 2 SCREWS LIGHT SHIELD EXHAUST DUCT SCREW 4 CONNECTORS ...

Страница 94: ...ve 6 SCREWS IMPORTANT Remove slowly moving electrical harnesses out of the way 9 Slide the FILM FEED AY out the left side of the IMAGER and place it on a flat stable surface To Install IMPORTANT To prevent damage to CABLES install new TIE WRAPS in place of those that were cut 1 Reverse the steps in the removal procedure FILM FEED AY 6 SCREWS ...

Страница 95: ...erequisites Remove BACK PANEL LEFT PANEL To Remove 1 Disconnect the CONNECTOR 2 Remove E RING PULLEY BELT 4 SCREWS FEED ROLLER NIP OPEN CLOSE MOTOR To Install 1 Reverse the steps in the removal procedure 4 SCREWS E RING PULLEY BELT CONNECTOR FEED ROLLER NIP OPEN CLOSE MOTOR Left Side Back ...

Страница 96: ...ect MOTOR CONNECTOR 4 CIRCUIT BREAKER CONNECTORS 2 Loosen the TENSIONER SCREW 3 Disengage the BELT for the PULLEY on the NIP POSITION MOTOR 4 Remove 4 SCREWS NIP POSITION MOTOR To Install 1 Reverse the steps in the removal procedure NIP POSITION MOTOR MOTOR CONNECTOR Back of IMAGER 4 SCREWS TENSIONER SCREW BELT 4 CIRCUIT BREAKER CONNECTORS ...

Страница 97: ...2G0947 31JAN08 3 55 Adjustments and Replacements FEED ROLLER NIP DRIVE BELT Prerequisites Remove the RIGHT PANEL To Remove 1 Remove 2 SCREWS 2 Open the ELECTRONICS BRACKET ELECTRONICS BRACKET 2 SCREWS ...

Страница 98: ...08 Adjustments and Replacements 3 Disconnect the 4 CONNECTORS for the CIRCUIT BREAKERS 4 Loosen TENSIONER SCREW 5 Remove the BELT To Install 1 Reverse the steps in the removal procedure BELT TENSIONER SCREW 4 CONNECTORS ...

Страница 99: ...ustments and Replacements NIP ROLLER SET AY UPPER Prerequisites Remove the FEED ROLLER NIP DRIVE BELT To Remove 1 Remove E RING CAM ARM 4 SCREWS To Install 1 Reverse the steps in the removal procedure 4 SCREWS E RING CAM ARM ...

Страница 100: ...s and Replacements NIP ROLLER SET AY LOWER Prerequisites Remove the FEED ROLLER NIP DRIVE BELT To Remove IMPORTANT This procedure is used for both UPPER and LOWER NIP ROLLER AY 1 Remove 4 SCREWS FILM GUIDE 4 SCREWS UPPER FILM GUIDE ...

Страница 101: ...2G0947 31JAN08 3 59 Adjustments and Replacements 2 Remove E RING CAM ARM 4 SCREWS To Install 1 Reverse the steps in the removal procedure 4 SCREWS E RING CAM ARM ...

Страница 102: ...3 60 2G0947 31JAN08 Adjustments and Replacements FILM SEPARATION FAN AY UPPER Prerequisites Remove the FILM FEED AY To Remove 1 Remove 4 SCREWS FILM GUIDE 4 SCREWS UPPER FILM GUIDE ...

Страница 103: ...2G0947 31JAN08 3 61 Adjustments and Replacements 2 Disconnect the CONNECTOR 3 Remove the SCREW 4 Lift the FAN off the PIN To Install 1 Reverse the steps in the removal procedure SCREW FAN PIN CONNECTOR ...

Страница 104: ...djustments and Replacements FILM SEPARATION FAN AY LOWER Prerequisites Remove the BACK PANEL To Remove 1 Disconnect the CONNECTOR 2 Remove 2 SCREWS To Install 1 Reverse the steps in the removal procedure 2 SCREWS CONNECTOR ...

Страница 105: ...ll the FILTER off the PLENUM NOTE The FILTER is held on by an adhesive and may require scraping the PLENUM to remove To Install 1 Use ALCOHOL WIPES to clean the adhesive from the FILTER installation area 2 Align the FILTER with the PLENUM hole 3 Remove the paper backing from the FILTER 4 Press down to adhere the FILTER FILTER ...

Страница 106: ...d Replacements CAM AY CASSETTE REGISTRATION UPPER M6U Prerequisites Remove the FILM FEED AY To Remove 1 Disconnect the CONNECTOR 2 Remove 2 SCREWS CAM AY To Install 1 Reverse the steps in the removal procedure 2 SCREWS CONNECTOR CAM AY ...

Страница 107: ...nd Replacements CAM AY CASSETTE REGISTRATION LOWER M6L Prerequisites Remove the LEFT PANEL To Remove 1 Disconnect the CONNECTOR 2 Remove 2 SCREWS CAM AY To Install 1 Reverse the steps in the removal procedure 2 SCREWS CONNECTOR CAM AY ...

Страница 108: ...3 66 2G0947 31JAN08 Adjustments and Replacements SENSOR FILM SAVER DETECT UPPER S6U Prerequisites Remove the FILM FEED AY To Remove 1 Remove 4 SCREWS UPPER FILM GUIDE 4 SCREWS UPPER FILM GUIDE ...

Страница 109: ... Remove 2 SCREWS LOWER FILM SEPARATION FAN 4 Disconnect the MOTOR CONNECTOR 5 Disengage the BELT from the PULLEY 6 Remove 4 SCREWS FEED ROLLER NIP OPEN CLOSE MOTOR MOTOR CONNECTOR FEED ROLLER NIP OPEN CLOSE MOTOR BELT PULLEY 4 SCREWS FAN CONNECTOR 2 SCREWS LOWER FILM SEPARATION FAN ...

Страница 110: ... damaging CABLES when removing the LOWER FILM GUIDE Swing the LOWER FILM GUIDE out on the right side so that the CABLES pass through the notch 7 Remove 2 SCREWS ALIGNMENT BAR 4 SCREWS LOWER FILM GUIDE ALIGNMENT BAR 2 SCREWS LOWER FILM GUIDE 4 SCREWS Notch for CABLES ...

Страница 111: ...8 3 69 Adjustments and Replacements 8 Disconnect the CONNECTOR 9 Remove SCREW from the bottom FILM SAVER DETECT SENSOR To Install 1 Reverse the steps in the removal procedure SCREW CONNECTOR FILM SAVER DETECT SENSOR ...

Страница 112: ...ts SENSOR FILM SAVER DETECT LOWER S6L Prerequisites Remove the BACK PANEL To Remove 1 Disconnect the CONNECTOR 2 Remove SCREW FILM SAVER DETECT SENSOR To Install 1 Reverse the steps in the removal procedure SCREW CONNECTOR FILM SAVER DETECT SENSOR ...

Страница 113: ...2G0947 31JAN08 3 71 Adjustments and Replacements SENSOR FILM TRAY DETECT UPPER S5U Prerequisites Remove the FILM FEED AY To Remove 1 Remove 4 SCREWS UPPER FILM GUIDE 4 SCREWS UPPER FILM GUIDE ...

Страница 114: ... 2G0947 31JAN08 Adjustments and Replacements 2 Disconnect the CONNECTOR 3 Remove SCREW FILM TRAY DETECT SENSOR To Install 1 Reverse the steps in the removal procedure SCREW CONNECTOR FILM TRAY DETECT SENSOR ...

Страница 115: ...ents SENSOR FILM TRAY DETECT LOWER S5L Prerequisites Remove the BACK PANEL To Remove 1 Disconnect the CONNECTOR 2 Remove SCREW FILM TRAY DETECT SENSOR To Install 1 Reverse the steps in the removal procedure SCREW CONNECTOR FILM TRAY DETECT SENSOR ...

Страница 116: ...acements VACUUM PUMP M4 Prerequisites Remove the LEFT PANEL To Remove 1 Disconnect TUBING from the 2 VALVES CONNECTOR NOTE When disconnecting the TUBING leave the TIE WRAP in place NUT LOOP CLAMP VACUUM PUMP CONNECTOR TUBING TIE WRAP 2 VALVES ...

Страница 117: ...hesive from the VACUUM PUMP installation area 2 Place the LOOP CLAMP on the new VACUUM PUMP 3 Align the VACUUM PUMP with the new ADHESIVE FOAM PAD on the base 4 Place the ends of the LOOP CLAMP on the BOLT 5 Remove the paper backing from the ADHESIVE FOAM PAD 6 Press down to adhere the ADHESIVE FOAM PAD and VACUUM PUMP 7 Install NUT CONNECTOR TUBING ...

Страница 118: ...ve SCREW inner on the inside of the FILM TRAY slot SCREW outer on the outside of framework 3 Disconnect the TUBING 4 Pull the PICKUP AY through the slot on the left side of IMAGER and place it on a flat stable surface To Install 1 Reverse the steps in the removal procedure SCREW outer SCREW outer SCREW inner FILM PICKUP AY CONNECTOR SCREW inner TUBING ...

Страница 119: ...ve SCREW inner on the inside of the FILM TRAY slot SCREW outer on the outside of framework 3 Disconnect the TUBING 4 Pull the PICKUP AY through the slot on the left side of IMAGER and place it on a flat stable surface To Install 1 Reverse the steps in the removal procedure SCREW outer SCREW outer SCREW inner FILM PICKUP AY CONNECTOR TUBING SCREW inner ...

Страница 120: ...ORTANT This procedure is used for both UPPER and LOWER PICKUP AY 1 Grip the BASE and VACUUM BAR AY and gently pull to extend the PICKUP AY to full length 2 Disconnect the CONNECTOR 3 Remove 2 E RINGS 2 GEARS 4 SCREWS PICKUP DRIVE MOTOR To Install 1 Reverse the steps in the removal procedure 4 SCREWS CONNECTOR PICKUP DRIVE MOTOR BASE VACUUM BAR AY 2 E RINGS 2 GEARS ...

Страница 121: ...s procedure is used for all PICKUP AY SUCTION CUPS 1 Remove each SUCTION CUP as follows a Insert a small flat blade screwdriver into the slot at the center of each SUCTION CUP and turn counterclockwise to remove the SUCTION CUP and HUB b Remove the HUB from the SUCTION CUP To Install 1 Reverse the steps in the removal procedure HUB SUCTION CUP ...

Страница 122: ...LOWER M5L Prerequisites Remove the PICKUP AY UPPER or PICKUP AY LOWER To Remove IMPORTANT This procedure is used for both UPPER and LOWER PICKUP AY 1 Disconnect CONNECTOR TUBING 2 Remove NUT VALVE To Install 1 Reverse the steps in the removal procedure NUT VALVE CONNECTOR TUBING ...

Страница 123: ...L Prerequisites Remove the PICKUP AY UPPER or PICKUP AY LOWER To Remove IMPORTANT This procedure is used for both UPPER and LOWER PICKUP AY 1 Disconnect the CONNECTOR 2 Remove SCREW PICKUP HOME SENSOR To Install 1 Reverse the steps in the removal procedure SCREW PICKUP HOME SENSOR CONNECTOR ...

Страница 124: ...L Prerequisites Remove the PICKUP AY UPPER or PICKUP AY LOWER To Remove IMPORTANT This procedure is used for both UPPER and LOWER PICKUP AY 1 Disconnect the CONNECTOR 2 Remove SCREW FILM CONTACT SENSOR To Install 1 Reverse the steps in the removal procedure SCREW CONNECTOR FILM CONTACT SENSOR ...

Страница 125: ... Prerequisites Remove the PICKUP AY UPPER or PICKUP AY LOWER To Remove IMPORTANT This procedure is used for both UPPER and LOWER PICKUP AY 1 Disconnect the CONNECTOR 2 Remove SCREW FILM SEPARATED SENSOR To Install 1 Reverse the steps in the removal procedure SCREW CONNECTOR FILM SEPERATED SENSOR ...

Страница 126: ...the PROCESSOR AY To Remove 1 Disconnect the CONNECTOR from the IMAGING AY 2 Remove 3 PINS E RING FILM ADVANCE KNOB 3 Lift the IMAGING AY and place it on a flat stable surface To Install 1 Reverse the steps in the removal procedure 3 PINS FILM ADVANCE KNOB E RING CONNECTOR IMAGING AY ...

Страница 127: ...2G0947 31JAN08 3 85 Adjustments and Replacements SENSOR START OF PAGE SOP S8 Prerequisites Remove the RIGHT PANEL To Remove 1 Remove 2 SCREWS 2 Open the ELECTRONICS BRACKET ELECTRONICS BRACKET 2 SCREWS ...

Страница 128: ...ts and Replacements 3 Disconnect the CONNECTOR 4 Remove SCREW A BRACKET with SOP SENSOR SCREW B SOP SENSOR To Install 1 Reverse the steps in the removal procedure SCREW A SCREW B BRACKET with SOP SENSOR BRACKET SOP SENSOR CONNECTOR ...

Страница 129: ... 1 Do Making a Configuration Backup on page 8 1 2 Remove the DRE MOTHERBOARD To Remove IMPORTANT When installing CIRCUIT BOARDS always use a WRIST STRAP to prevent damage from electrostatic discharge 1 Remove 2 SCREWS 2 Open the ELECTRONICS BRACKET ELECTRONICS BRACKET 2 SCREWS ...

Страница 130: ...s 3 Disconnect the INPUT and OUTPUT CONNECTORS 4 Remove 4 SCREWS POWER SUPPLY To Install 1 Reverse the steps in the removal procedure NOTE If necessary do Restoring the Configuration on page 8 2 4 SCREWS POWER SUPPLY INPUT CONNECTOR OUTPUT CONNECTOR ...

Страница 131: ...s 1 Do Making a Configuration Backup on page 8 1 2 Remove the RIGHT PANEL To Remove IMPORTANT When installing CIRCUIT BOARDS always use a WRIST STRAP to prevent damage from electrostatic discharge 1 Remove 2 SCREWS 2 Open the ELECTRONICS BRACKET ELECTRONICS BRACKET 2 SCREWS ...

Страница 132: ...08 Adjustments and Replacements 3 Disconnect the CONNECTOR 4 Remove 4 SCREWS HARD DRIVE To Install 1 Reverse the steps in the removal procedure 2 Do Restoring the Configuration on page 8 2 4 SCREWS HARD DRIVE CONNECTOR ...

Страница 133: ...To Remove IMPORTANT When installing CIRCUIT BOARDS always use a WRIST STRAP to prevent damage from electrostatic discharge 1 Disconnect the CONNECTORS 2 Remove 3 SCREWS FILM PATH MICROCONTROLLER BOARD To Install 1 Reverse the steps in the removal procedure NOTE If necessary do Restoring the Configuration on page 8 2 3 SCREWS FILM PATH MICROCONTROLLER BOARD CONNECTORS ...

Страница 134: ...emove the RIGHT PANEL To Remove IMPORTANT When installing CIRCUIT BOARDS always use a WRIST STRAP to prevent damage from electrostatic discharge 1 Disconnect the CONNECTORS 2 Remove 4 SCREWS DRE MOTHERBOARD To Install IMPORTANT The DRE to DPB USB CABLE must be plugged into the outside CONNECTOR 4 SCREWS CONNECTORS DRE MOTHERBOARD ...

Страница 135: ...0947 31JAN08 3 93 Adjustments and Replacements 1 Reverse the steps in the removal procedure NOTE If necessary do Restoring the Configuration on page 8 2 DRE to DPB USB CABLE plugged into outside CONNECTOR ...

Страница 136: ......

Страница 137: ...574 TEMPERATURE METER with PROBE SP7F3477 BLOCK for PROBE KIT TL4071 VACUUM CLEANER FLASHLIGHT SCRAPER recommended BLADE size is 1 25 x 4 75 in PM Materials Part No Description Notes SP96000001188 3M Auto Pak TACK CLOTH 1C8287 ALCOHOL WIPES Texwipe TX1065 50 each SP78801828027 CLEANING PADS 4 x 4 in 100 each SP78999828680 BAG with TIE WRAP Use one BAG for each PM 2G0985 CHARCOAL FILTER Take 3 to t...

Страница 138: ... 18 500 use the 20 000 Cycle PM Procedure instead of the EM Call Checklist 1 Repair the print problem that caused the EM Call 2 Open TOP COVER PROCESSOR COVER 3 Check the PROCESSOR DRUM for damage If the PROCESSOR DRUM is damaged replace it see Adjustments And Replacements PROCESSOR DRUM on page 3 27 CAUTION ISOPROPYL ALCOHOL is highly flammable Follow the manufacturer s instructions for safe use ...

Страница 139: ... must be removed within 30 seconds after pressing the unlock button Otherwise the FILM TRAY will re lock automatically 4 Remove the FILM TRAYS 5 De energize the IMAGER see Installation Instructions De energizing the IMAGER on page 2 3 6 Open TOP COVER FRONT COVER PROCESSOR COVER 7 Remove LEFT PANEL see Adjustments And Replacements LEFT PANEL on page 3 12 RIGHT PANEL see Adjustments And Replacement...

Страница 140: ... The PROCESSOR DRUM is very hot Allow it to cool for 30 minutes before cleaning 8 Remove the CHARCOAL FILTER 9 Use a VACUUM CLEANER to clean the FILTER area FILTER DUCT output side EXHAUST PLENUM CHARCOAL FILTER FILTER DUCT output side EXHAUST PLENUM ...

Страница 141: ... of the IMAGER remove 2 SCREWS RIGID DUCT 11 Vacuum ends of the RIGID DUCT PROCESSOR DRUM EXHAUST PORT FILTER DUCT input side IMPORTANT You must prevent debris from falling onto the IMAGING AY 2 SCREWS RIGID DUCT PROCESSOR DRUM EXHAUST PORT FILTER DUCT input side ...

Страница 142: ...entive Maintenance 12 Insert a sheet of used film above the IMAGING AY to catch any debris that may fall during the PM procedure Used FILM IMAGING AY FELT PAD AY HEAT SHIELD 2 SCREWS SIDE PLATE FILM DIVERTER AY COOLING PLATE ...

Страница 143: ...IVERTER AY SIDEPLATES COOLING PLATE FILM DIVERTER MOUNTING BRACKET 16 Inspect and clean the PROCESSOR DRUM while it is still mounted in the PROCESSOR AY NOTE Wipe the PROCESSOR DRUM with ALCOHOL WIPES in one direction with an even steady pressure Rotate the PROCESSOR Drum while wiping Check the PROCESSOR DRUM for imperfections gouges and excessive buildup areas of debris 17 Remove the PROCESSOR DR...

Страница 144: ...OCESSOR AY 21 Remove the used piece of film from the top of the OPTICS AY NOTE Be careful not to spill loose debris resting on top of the film Discard the film and debris 22 Install PROCESSOR DRUM RIGID DUCT IMPORTANT Install a new FELT PAD AY every PM 20 000 cycles and a new FILM DIVERTER AY every other PM 40 000 cycles PROCESSOR COVER ROLLERS DENSITOMETER GUIDE ROLLERS 2 HEAT SHIELD SUPPORT BARS...

Страница 145: ... Push the FILM DIVERTER AY away from the PROCESSOR DRUM the FELT PAD AY against the 2 SCREWS c Tighten the 2 SCREWS 24 Install HEAT SHIELD CHARCOAL FILTER RIGHT PANEL FRONT PANEL 25 Close the TOP COVER 26 Place all used ALCOHOL WIPES and CLEANING PADS in a BAG 78 9998 2868 0 and discard 27 Energize the IMAGER 28 Do Resetting the PM Counts and Changing the Service History ...

Страница 146: ...ng the Service History 1 Use the SERVICE TOOL and select Monitoring and Control ImagerMonitor The Imager Monitor screen is displayed 2 Click Reset Prints To PM Reset Prints To Filter Replacement 3 Select System Information Service History The Service History screen is displayed ...

Страница 147: ... description of any part that was replaced Notes any information about the PM Note This information will be reviewed by the Field Engineer at the start of the next PM 6 Click Save 7 To download the Service History to a file on the HARD DRIVE of your LAPTOP COMPUTER click Download 8 Store the file in a selected folder 9 Do Completing the PM ...

Страница 148: ...Adjustments And Replacements PROCESSOR DRUM Temperature on page 3 1 3 If necessary adjust the temperature 4 Make a Flat field or Grayout test print 5 Compare the test print with the test print made before the PM 6 Make a print of a customer image 7 Check the quality of the print with the customer 8 Leave 2 CHARCOAL FILTERS with the customer ...

Страница 149: ...ront of the IMAGER 1 Open TOP COVER FRONT PANEL 2 To activate the SERVICE SWITCH turn the activator SCREW counterclockwise The Service Mode icon appears on the LOCAL PANEL 3 To deactivate the SERVICE SWITCH turn the activator SCREW clockwise The Service Mode icon disappears from the LOCAL PANEL SERVICE SWITCH Activator SCREW FRONT PANEL ...

Страница 150: ...nd print films from unaffected FILM TRAYS 4 Warming LED When lit this LED indicates that the IMAGER is warming up A timer is also shown on the display screen indicating the amount of time in minutes before the IMAGER reaches operating temperature 5 Display Screen Displays codes and icons that indicate the status and operating condition of the IMAGER 6 Maintenance Reset Button LED Pushing and holdi...

Страница 151: ... indicates that a FILM TRAY is not installed Both FILM TRAYS must be installed in order for the IMAGER to operate This icon indicates that a user initiated shutdown is complete The IMAGER can now be powered OFF This icon indicates that preventive maintenance is due This icon indicates that one or more jobs are present in the Undeliverable Jobs Queue This icon indicates that the FILM SAVER must be ...

Страница 152: ...sts when a printer N GET request is received a status message is sent in response according to an established priority The following table shows the DICOM printer status and status info messages Table 5 1 DICOM Printer Status Messages Printer Status Printer Status Info Printer Status Printer Status Info FAILURE ELEC DOWN PRINTER DOWN PROC DOWN WARNING BAD SUPPLY MGZ CALIBRATION ERR CHECK PRINTER C...

Страница 153: ...de shown Failed See Error Code An error has occurred that prevents printing IMAGER Unlock Requested Ready LED off Unlock Button LED flashing for the requested FILM SUPPLY Not Ready n a The printer will complete any prints in progress Offline Ready LED off Attention LED on Status code 20704 Printing Disabled WARNING PRINTER OFFLINE The printer has been disabled Printing Ready LED flashing Printing ...

Страница 154: ... Unlock Button LED on Cal Button LED off Supply info area displays film type size and count Calibrating A calibration is in progress for this FILM TRAY Failed Attention LED on Status code 21000 upper 23000 lower Unlock Button LED on Cal Button LED flashing Supply info area displays icon for this state Failed An error has occurred that affects normal operation This FILM SUPPLY is currently not usab...

Страница 155: ...n LED on Cal button LED off Supply info area displays film type size and count Requires Calibration The FILM TRAY must be calibrated before the IMAGER can print from it Supply Open Ready LED off Unlock Button LED off Cal Button LED off Supply info area blank No FILM TRAY There is no FILM TRAY in the FILM SUPPLY Unlock Pending Ready LED off or blinking if active print Cal Button LED off or blinking...

Страница 156: ...OM job requests and film is available for all current jobs No Media Attention LED on Required media size is displayed Shows how many jobs having this status are queued The IMAGER is accepting DICOM job requests but film is not available for at least one current job Offline Ready LED on Network LED off Status code 20704 IMAGER Offline The IMAGER will not accept any DICOM job requests Undeliverable ...

Страница 157: ...software components in other IMAGERS for similar errors Table 5 5 Subsystem IDs Subsys ID Subsystem Component Name Error ID 01 02 03 04 05 06 07 08 09 MIM Core Components Configuration and Control Subsystem Messaging Subsystem Statistics Subsystem DICOM Input Print Service Class Provider SCP Subsystem Study Reclamation Subsystem Delivery Subsystem MIM Data Components Subsystem MPDB Updater Subsyst...

Страница 158: ...nt Name Error ID Table 5 6 Severity Levels Severity Description Recovery 0 Fatal A failure occurred and the IMAGER will have to be restarted The IMAGER must be restarted 1 Alert A failure occurred but it should be temporary and correctable by the user The IMAGER should be able to continue after the problem is corrected If the failure is FILM SUPPLY specific the IMAGER should be able to continue op...

Страница 159: ...art it This error means that Configuration and Control has initiated more than the configured number of allowed restarts System Impact The system will continue to run normally unless the subsystem or component in question cannot run any longer User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None General Error in Configuration an...

Страница 160: ... Condition Code 01 004 Description An error occurred while attempting to start subsystem xxxx System Impact The subsystem in question will not be started User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Web Portal Message Log Message DICOM Message Severity None Error reading configuration information NORMAL 2 Warning Web Portal Message Log...

Страница 161: ...urred while communicating with subsystem xxxx System Impact Configuration and Control will attempt to re establish communications with the subsystem in question If communications is lost the subsystem will be shutdown by force and restarted User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Error stopping subsystem xxxx NORMAL...

Страница 162: ...ification only Condition Code 01 009 Description The operating system did not complete shutting down in the expected amount of time System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None All subsystems successfully started NORMAL 3 Notify Web Portal Message Log Message DICOM Mes...

Страница 163: ...e rejected or printing to be delayed User Action None FE Action None this is a log notification only Condition Code 04 000 Description A general non specific error has occurred in the DICOM Input Print Service Class Provider SCP Subsystem System Impact Unknown User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Subsystem xxxx t...

Страница 164: ...dition Code 04 101 Description The AE title did not map to a destination that is currently available at this Service Class Provider SCP System Impact The Service Class User SCU will not be able to open an association and therefore will not be able to deliver a print job User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Maximu...

Страница 165: ... specify any presentation context items to be negotiated None of the proposed presentation context items were successfully negotiated This may happen for example when a DICOM Store SCU tries to communicate with a DICOM Print Service Class Provider SCP System Impact The SCU will not be able to open an association and therefore will not be able to deliver a print job User Action None FE Action None ...

Страница 166: ...n Code 04 201 Description The Service Class Provider SCP may be configured to periodically send packets to maintain a TCP IP connection with a Service Class User SCU to which the SCU should reply This error means that the SCU did not reply to the SCP s Are You There packet System Impact The SCP will abort the association tied to this connection User Action None FE Action None this is a log notific...

Страница 167: ...ion only Condition Code 04 300 Description The referenced Preference Look Up Table PLUT specified by tag 2050 0500 in the film box or image box is not present System Impact The MIM Core will not process the current print job User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Network Connection Lost NORMAL 2 Warning Web Portal ...

Страница 168: ... 04 302 Description An invalid attribute for the specified Service Object Pair SOP class was found Where XXXX GGGG EEEE is the tag name and number and YYYY is the SOP name System Impact The named SOP will not be processed If the SOP is a film session or film box the requested page s will not be printed User Action None FE Action None this is a log notification only Web Portal Message Log Message D...

Страница 169: ...escription An error occurred while reading the Study Reclamation Subsystem configuration information System Impact The Study Reclamation Subsystem may not execute correctly User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Error Unknown NORMAL 2 Warning Web Portal Message Log Message DICOM Message Severity None Error reading ...

Страница 170: ...ly Condition Code 05 003 Description The Storage Recovery Subsystem could not reach the low water mark while running the storage reclamation routines System Impact None The MIM Core should continue to run normally although this warning may continue to be logged periodically User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Hi...

Страница 171: ...lamation Subsystem has received a shutdown request System Impact None Most likely the entire system is shutting down Also it may be that a configuration information change that requires the subsystem to be restarted User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Low water mark reached NORMAL 3 Notify Web Portal Message Log...

Страница 172: ...n A general error occurred while starting the Delivery Subsystem System Impact Jobs will not be delivered as the software interface for the Delivery Subsystem could not be started This should be a recoverable error User Action None FE Action None Web Portal Message Log Message DICOM Message Severity None General error in delivery subsystem NORMAL 3 Notify Web Portal Message Log Message DICOM Messa...

Страница 173: ...ng the Delivery Subsystem configuration information System Impact The Delivery Subsystem may not execute correctly This should be a recoverable error User Action None FE Action None Web Portal Message Log Message DICOM Message Severity None Bad or missing configuration information NORMAL 1 Alert ...

Страница 174: ...esource allocation error Mode switching error Multi threading error Message exchange error Status callback error Inaccessible buffer Job is null System exception Invalid parameter System Impact The current job may not be processed to completion due to an internal error User Action None FE Action Web Portal Message Log Message DICOM Message Severity None General job processing error NORMAL 1 Alert ...

Страница 175: ...ne this is a log notification only Condition Code 06 103 Description An error occurred while reading the Delivery Subsystem configuration information System Impact The submitted job will not be delivered User Action None FE Action Web Portal Message Log Message DICOM Message Severity None Printer not in ready state NORMAL 2 Warning Web Portal Message Log Message DICOM Message Severity None Invalid...

Страница 176: ...og notification only Condition Code 06 105 Description Notification that a page was successfully delivered this is not an error condition System Impact None User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Media unavailable NORMAL 2 Warning Web Portal Message Log Message DICOM Message Severity None Page delivery success NORM...

Страница 177: ...on Code 06 200 Description An error occurred while accessing the MIM Core database The database may be corrupted or simply a timeout occurred System Impact The current job will not deliver This error should be recoverable User Action None FE Action Web Portal Message Log Message DICOM Message Severity None Job delivery success NORMAL 3 Notify Web Portal Message Log Message DICOM Message Severity N...

Страница 178: ...de performance timer errors dumping images at lower level error initializing text line lists or member variables System Impact The current page will not be processed because it could not be rendered due to an internal error User Action 1 Delete jobs in the Unprintable jobs queue 2 Resend the print job from the image source 3 If the error persists call for service FE Action Web Portal Message Log M...

Страница 179: ... to be rendered Error rendering icon XXXX where XXXX is the name of the icon General error with algorithm parameters System Impact The current page will not be processed because it could not be rendered due to an internal error User Action 1 Delete jobs in the Unprintable jobs queue 2 Resend the print job from the image source 3 If the error persists call for service FE Action Web Portal Message L...

Страница 180: ...e Unprintable jobs queue 2 Resend the print job from the image source 3 If the error persists call for service FE Action Condition Code 06 412 Description The page builder component has been asked to halt a rendering that is currently in progress System Impact The current page will not be processed because rendering was aborted User Action None FE Action Web Portal Message Log Message DICOM Messag...

Страница 181: ...not match the size expected Bad cropping coordinates Icon or image file not found Trying to read image data most likely the image input file could not be found General error accessing the database component System Impact The current page will not be processed because it could not be rendered due to an internal error User Action 1 Delete jobs in the Unprintable jobs queue 2 Resend the print job fro...

Страница 182: ...PLUT or Curve Shape Error forming the color processing chain including missing ICC profile files Layout chain error including bad rotation and or flip parameters Error forming the printer processing chain System Impact Unknown User Action 1 Delete jobs in the Unprintable jobs queue 2 Resend the print job from the image source 3 If the error persists call for service FE Action Web Portal Message Lo...

Страница 183: ... has occurred Binding error Staging error Printing error Exposure error Unknown internal error System Impact The job may not be delivered due to an internal error communicating with the MCS Interface Server MIS User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None sendPage myMPageBuilder RenderPage call has high bits masked out N...

Страница 184: ...de 06 502 Description The requested media is not calibrated System Impact The current job will not be delivered until the specified media has been calibrated User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Media XXX not loaded where XXX is the requested media NORMAL 2 Warning Web Portal Message Log Message DICOM Message Sev...

Страница 185: ...log notification only Condition Code 06 504 Description An error occurred during media calibration System Impact Jobs may not be delivered since the media could not be calibrated User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Media xxx is calibrating NORMAL 3 Notify Web Portal Message Log Message DICOM Message Severity Non...

Страница 186: ...FE Action 1 Load the FILM TRAY with the appropriate media Condition Code 06 506 Description The requested media is currently jammed System Impact The current job will not be delivered until the media jam is cleared User Action None FE Action 1 Clear the jam Web Portal Message Log Message DICOM Message Severity None Media xxx is empty NORMAL 2 Warning Web Portal Message Log Message DICOM Message Se...

Страница 187: ...ilures object creations failing system call failures System Impact The DRE is not functional User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action 1 Make a copy of the log with the error 2 Send the log to Service Engineering 3 Make a copy of the system configuration 4 Load new system software 5 Restore the configuration Web Portal Message Log M...

Страница 188: ...The DRE is not functional User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action 1 Make a copy of the log with the error 2 Send the log to Service Engineering 3 Make a copy of the system configuration 4 Load new system software 5 Restore the configuration Web Portal Message Log Message DICOM Message Severity MIS Image Buffer Error MIS Image Buff...

Страница 189: ...r change or the history of calibration data User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action 1 Make a copy of the log with the error 2 Send the log to Service Engineering 3 Make a copy of the system configuration 4 Load new system software see Additional Service Procedures Upgrading the HARD DRIVE with a New Version of System Software Ghos...

Страница 190: ...iption A SERVICE TOOL internal error has occurred This represents any of a number of errors indicating that internal software functionality of the Service Tool Subsystem has failed Examples include persistent memory failures object creations failing system call failures Common Service Platform CSP framework errors System Impact Service operations may not be working correctly The DRE should be func...

Страница 191: ...ed Examples include persistent memory failures object creations failing system call failures framework errors System Impact Web Portal operations may not be working correctly The DRE should be functional but may not respond correctly to the Web Portal function being run or the function may fail User Action None FE Action Web Portal Message Log Message DICOM Message Severity None General Error in W...

Страница 192: ...The error clears only when power is cycled System Impact The DRE is not functional User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Check the connection on the DATAPATH USB CABLE 3 Instal...

Страница 193: ...tem will be completed All other films will be reprinted User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Re ghost the IMAGER 3 Install a new HARD DRIVE see Adjustments and Replacements HA...

Страница 194: ... resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Use the SERVICE TOOL to check that the version of software in each MICRO BOARD is the same as that in the MCS MASTER CPU 3 Upgrade the MICROCONTROLLER SOFTWARE see Additional Service Procedures Upgrading the FIRMWARE in the MICROCONTROLLERS on page 8 7 4 Load a new version of the SYSTEM SOFTWARE see A...

Страница 195: ...e spooler is still able to accept jobs but new films will not be initiated Films in progress will not be completed User Action 1 Close the open TOP COVER or PANEL 2 Shut down the IMAGER then start the IMAGER 3 If the error persists call for service FE Action 1 Check that the following are closed and secured TOP COVER FRONT and BACK PANELS 2 De energize then energize the IMAGER Web Portal Message L...

Страница 196: ...ntive maintenance icon and condition code are cleared and the display screen returns to normal operation FE Action 1 Change the FILTER 2 Use the SERVICE TOOL to reset the Counts to Filter Change Condition Code 20 550 Description This notification is written to the log when the preventive maintenance PM sheet count exceeds the preventive maintenance system cleaning sheet count limit System Impact N...

Страница 197: ...f Service Mode Condition Code 20 701 Description This auxiliary code indicates that the TOP COVER or a PANEL was opened System Impact The printer is unable to print films The spooler is still able to accept jobs but new films will not be initiated Films in progress will not be completed User Action 1 Close the TOP COVER or PANEL FE Action 1 Close the TOP COVER or PANEL Web Portal Message Log Messa...

Страница 198: ...on This auxiliary code indicates that 1 or more jobs is in the Undeliverable Jobs Queue System Impact The IMAGER will function normally User Action 1 Press and hold for 5 seconds the Maintenance Reset LED Button on the local panel 2 Press and hold for 5 seconds the Maintenance Reset LED Button again to delete the jobs in the Undeliverable Jobs Queue FE Action 1 Delete the jobs in the Undeliverable...

Страница 199: ...dition Code 20 705 Description This auxiliary code indicates that a user initiated system restart is in progress System Impact The printer is unable to print films until the restart is complete User Action None FE Action None Web Portal Message Log Message DICOM Message Severity None none Not Applicable 4 Auxiliary Web Portal Message Log Message DICOM Message Severity None none Not Applicable 4 Au...

Страница 200: ...in the allotted timeframe The faulty image will be printed The job will be failed temporarily placed in the undelivered queue and rescheduled for delivery Note Error 20 915 is generated when this problem is detected on the 3rd successive film System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Mes...

Страница 201: ...ther films will be reprinted User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Install a new DRE to DPB USB CABLE from the DRE to the OPTICS MODULE 3 Install a new HARD DRIVE see Adjustmen...

Страница 202: ...on 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Install a new DRE to DPB USB CABLE from the DRE to the OPTICS MODULE 3 Install a new HARD DRIVE see Adjustments and Replacements HARD DRIVE on page...

Страница 203: ...for the other error code that is generated Condition Code 21 001 or 23 001 Description This auxiliary code indicates that the FILM SUPPLY needs calibration before it can be used System Impact None the system will function normally User Action 1 Do a manual calibration for the FILM SUPPLY FE Action 1 Do a manual calibration for the FILM SUPPLY Web Portal Message Log Message DICOM Message Severity N...

Страница 204: ...None Condition Code 21 003 or 23 003 Description The FILM BAG or the FILM SAVER has not yet been removed The film cannot be used for printing until it is removed System Impact None the system will function normally User Action 1 Remove the FILM BAG and or FILM SAVER FE Action 1 Remove the FILM BAG and or FILM SAVER Web Portal Message Log Message DICOM Message Severity None none Not Applicable 4 Au...

Страница 205: ...l the FILM SAVER is applied in order to prevent film exposure The FILM TRAY can be manually unlocked if the FILM SAVER detection is not working properly System Impact None the system will function normally User Action 1 Install the FILM SAVER FE Action 1 Install the FILM SAVER Web Portal Message Log Message DICOM Message Severity None none Not Applicable 4 Auxiliary ...

Страница 206: ...ced films from Area 1 4 If Area 1 did not contain misplaced films take the FILM TRAY to a dark room and remove the FILM SAVER Remove any misplaced films and cover the FILM TRAY with the FILM SAVER 5 Re insert the FILM TRAY and remove the FILM SAVER FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LA...

Страница 207: ...1L on page 3 81 FILM CONTACT SENSOR Install a new SENSOR see Adjustments and Replacements SENSOR FILM CONTACT UPPER S2U and LOWER S2L on page 3 82 SUCTION CUPS Install new CUPS see Adjustments and Replacements SUCTION CUP on page 3 79 PICKUP DRIVE MOTOR Install a new MOTOR see Adjustments and Replacements MOTOR PICKUP DRIVE UPPER M3U and LOWER M3L on page 3 78 VACUUM PUMP Install a new PUMP see Ad...

Страница 208: ...ARATED SENSOR S3x or the PICKUP HOME SENSOR S1x Note Error 2x 116 is generated on the third successive failed pickup attempt System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None xxxxx Supply Film pickup retry Film did not lift successfully NORMAL 3 Notify ...

Страница 209: ...tinue printing from any other available supply tray User Action 1 Cover the FILM TRAY with the FILM SAVER 2 Remove the FILM TRAY from the IMAGER 3 Re insert the FILM TRAY and remove the FILM SAVER 4 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER ...

Страница 210: ...P AY see Adjustments and Replacements PICKUP AY UPPER on page 3 76 or PICKUP AY LOWER on page 3 77 PICKUP DRIVE MOTOR Install a new MOTOR see Adjustments and Replacements MOTOR PICKUP DRIVE UPPER M3U and LOWER M3L on page 3 78 Check If an existing problem ...

Страница 211: ...e to accept and queue jobs and continue printing from any other available supply tray User Action 1 Cover the FILM TRAY with the FILM SAVER Remove the tray from the IMAGER 2 Re insert the FILM TRAY and remove the FILM SAVER FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Do the follo...

Страница 212: ... or PICKUP AY LOWER on page 3 77 FILM CONTACT SENSOR Install a new SENSOR see Adjustments and Replacements SENSOR FILM CONTACT UPPER S2U and LOWER S2L on page 3 82 PICKUP DRIVE MOTOR Install a new MOTOR see Adjustments and Replacements MOTOR PICKUP DRIVE UPPER M3U and LOWER M3L on page 3 78 Check If an existing problem ...

Страница 213: ...ILM SAVER Verify that the film is lying flat Replace the FILM SAVER 3 Re insert the FILM TRAY and remove the FILM SAVER 4 If this error repeats try a new film pack 5 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Do the following Web Portal Mes...

Страница 214: ...P AY see Adjustments and Replacements PICKUP AY UPPER on page 3 76 or PICKUP AY LOWER on page 3 77 PICKUP DRIVE MOTOR Install a new MOTOR see Adjustments and Replacements MOTOR PICKUP DRIVE UPPER M3U and LOWER M3L on page 3 78 Check If an existing problem ...

Страница 215: ...the IMAGER 2 Re insert the FILM TRAY and remove the FILM SAVER 3 If the error persists call for service FE Action Do the actions below in sequence If an action provides a resolution do not continue with the other actions Do the actions below in sequence If an action provides a resolution do not continue with the other actions 1 De energize then energize the LASER IMAGER 2 Do the following 3 Instal...

Страница 216: ... User Action 1 Cover the FILM TRAY with the FILM SAVER Remove the tray from the IMAGER Remove any misplaced films from Area 1 2 If Area 1 did not contain misplaced films take the FILM TRAY to a dark room and remove the FILM SAVER Remove any misplaced films and replace the FILM SAVER 3 If misplaced films were not found in the FILM TRAY open and close the TOP COVER Wait 2 minutes for misplaced films...

Страница 217: ...not have gone into the FEED ROLLERS so the entire pickup feed sequence will be restarted for 1 retry If the retry subsequently fails then error 26 325 will be generated as well as either a 2x 116 or 2x 126 error System Impact None the system will function normally User Action None FE Action Web Portal Message Log Message DICOM Message Severity None xxxxx Supply Film feed retry Film did not feed su...

Страница 218: ...pact One or more feed magazine s is unable to print The spooler is still able to accept and queue jobs and continue printing from any other available supply tray User Action 1 Cover the FILM TRAY with the FILM SAVER 2 Remove the FILM TRAY from the IMAGER 3 Re insert the FILM TRAY and remove the FILM SAVER 4 If the error persists call for service FE Action Web Portal Message Log Message DICOM Messa...

Страница 219: ...le to print The spooler is still able to accept and queue jobs and continue printing from any other available supply tray User Action 1 Cover the FILM TRAY with the FILM SAVER 2 Remove the FILM TRAY from the IMAGER 3 Re insert the FILM TRAY and remove the FILM SAVER 4 Shut down the IMAGER then start the IMAGER 5 If the error persists call for service FE Action Web Portal Message Log Message DICOM ...

Страница 220: ...or is generated and the FILM TRAY is reported empty The error is cleared when a FILM TRAY is re inserted after being removed System Impact One or more feed magazine s is unable to print The spooler is still able to accept and queue jobs and continue printing from any other available supply tray User Action 1 Try a different film pack 2 If the error persists call for service FE Action Web Portal Me...

Страница 221: ...The error is cleared when a FILM TRAY is re inserted after being removed System Impact One or more feed magazine s is unable to print The spooler is still able to accept and queue jobs and continue printing from any other available supply tray User Action 1 The IMAGER has not been configured to use this film type 2 Try a different film type or reconfigure the IMAGER 3 If the error persists call fo...

Страница 222: ...being removed System Impact One or more feed magazine s is unable to print The spooler is still able to accept and queue jobs and continue printing from any other available supply tray User Action 1 The IMAGER has not been configured to use this film size 2 Try a different film size or reconfigure the IMAGER 3 If the error persists call for service FE Action Web Portal Message Log Message DICOM Me...

Страница 223: ...leared when a FILM TRAY is re inserted after being removed System Impact One or more feed magazine s is unable to print The spooler is still able to accept and queue jobs and continue printing from any other available supply tray User Action 1 Try a different film pack 2 Shut down the IMAGER then start the IMAGER 3 If the error persists call for service FE Action Web Portal Message Log Message DIC...

Страница 224: ...s re inserted System Impact None the system will function normally User Action 1 The minimum density of the film is too high Calibration results for this film are outside the normal range but will still be used 2 If you do not wish to use these calibration results perform a new calibration on this film or try another film pack FE Action 1 Check for fogged film If necessary replace the film 2 Use t...

Страница 225: ...ttempted when this tray is re inserted System Impact None the system will function normally User Action 1 The maximum density of the film is too low Calibration results for this film are outside the normal range but will still be used 2 If you do not wish to use these calibration results perform a new calibration on this film or try another film pack FE Action 1 Use the SERVICE TOOL to check the P...

Страница 226: ...on Condition Code 25 931 Description This error occurs when the Machine Control System MCS tries to communicate with the MICROCONTROLLER but receives no response to 5 attempts The error clears only when power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem ...

Страница 227: ... but receives no response Note Error 25 931 is generated when this problem is detected on the 5th successive failed communication attempt System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None MCS failed to communicate with RF Tag micro NORMAL 3 Notify ...

Страница 228: ... accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprinted User Action 1 If this error occurred at the same time as 21 126 or 23 126 follow the instructions for 21 126 or 23 126 2 If this error occurred alone open and close the TOP COVER to clear the error 3 Shut down the IMAGER then start the IMAGER 4 I...

Страница 229: ... accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprinted User Action 1 Open the IMAGER TOP COVER 2 Unlatch and open the PROCESSOR COVER 3 Carefully remove any films found in the PROCESSOR 4 Close and latch the PROCESSOR COVER 5 Close the TOP COVER If film was not previously removed the misplaced films ...

Страница 230: ...nd unlatch and open the PROCESSOR COVER 3 Carefully remove any films found in the PROCESSOR 4 Close and latch the PROCESSOR COVER 5 Close the TOP COVER If film was not previously removed the misplaced films will emerge from the IMAGER within 2 minutes FE Action 1 Clear the jam see Film Jam Error Codes 26 326 or 26 543 on page 5 111 2 If the above action does not correct the problem or if the probl...

Страница 231: ...printed automatically System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated All other films will be reprinted User Action 1 Remove any films jammed in the IMAGER film exit Area 3 2 Open the TOP COVER and remove any films in Area 2 3 Close the TOP COVER FE Action 1 Clear the jam see Film Jam Error Code 26 544 on pag...

Страница 232: ...2 If the error persists call for service FE Action Condition Code 26 932 Description This notification occurs when the Machine Control System MCS tries to communicate with the MICROCONTROLLER but receives no response Note Error 26 931 is generated when this problem is detected on the 5th successive failed communication attempt System Impact None the system will function normally User Action None F...

Страница 233: ...ists call for service FE Action Condition Code 26 934 Description This notification occurs when the FILM PATH MICROCONTROLLER tries to communicate with one of the STEP MOTOR DRIVER SMD MICROCONTROLLERS but receives no response Note Error 26 933 is generated when this problem is detected on the 5th successive failed communication attempt System Impact None the system will function normally User Act...

Страница 234: ...onitor offset measured by the optics calibration and diagnostics is outside the predefined valid range The error clears when a calibration is requested or power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprin...

Страница 235: ...on This error occurs when the maximum laser power measured by the optics calibration and diagnostics is outside the predefined valid range The error clears when a calibration is requested or power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be comp...

Страница 236: ...ption This notification occurs when the maximum LASER power measured by the optics calibration and diagnostics is approaching the predefined valid limit System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Optics calibration detected laser dynamic range approaching predefined ...

Страница 237: ...can jitter caused by variations in the POLYGON The system uses these measurements to correct for variations and improve end of scan jitter This error will occur if these measurements are outside of a range of values If this error occurs jitter correction is disabled The diagnostic disables correction by setting all facet corrections to a predefined value These measurements fine tune the jitter see...

Страница 238: ...s call for service FE Action Condition Code 27 650 Description This error occurs when the image exposure does not complete in the required time for 3 successive films The error is cleared when the IMAGER power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem...

Страница 239: ...ll be failed temporarily placed in the undelivered queue and rescheduled for delivery If this problem is detected on 3 successive films error 27 650 is declared System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Image Exposure timed out job will be reprinted NORMAL 3 Notify ...

Страница 240: ...f the error persists call for service FE Action Condition Code 27 932 Description This notification occurs when the Machine Control System MCS tries to communicate with the MICROCONTROLLER but receives no response Note Error 27 931 is generated when this problem is detected on the 5th successive failed communication attempt System Impact None the system will function normally User Action None FE A...

Страница 241: ...t or offset parameters read from NVRAM are outside their allowable values This error is caused by loading incorrect parameters into NVRAM or by an NVRAM error The error clears only when power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed...

Страница 242: ...or occurs if the PROCESSOR RTD indicates a temperature lower than the setpoint temperature when the allotted warm up time has elapsed The allotted time is based on the initial PROCESSOR temperature The error clears only when power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of t...

Страница 243: ...m Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprinted User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Web Portal Message Log Message DICOM Message Severity Processor ...

Страница 244: ... 28 554 Description This error occurs if the PROCESSOR RTD indicates that the temperature is higher than the limit This error shuts down the PROCESSOR DRUM HEATER The error clears only when power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be compl...

Страница 245: ...he error persists call for service FE Action Condition Code 28 932 Description This notification occurs when the Machine Control System MCS tries to communicate with the MICROCONTROLLER but receives no response Note Error 28 931 is generated when this problem is detected on the 5th successive failed communication attempt System Impact None the system will function normally User Action None FE Acti...

Страница 246: ... print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprinted User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Web Portal Message Log Message DICOM Message Severity Densitometer Internal Communications Failur...

Страница 247: ...agnostics a reading from the DENSITY SENSOR S10 is taken with the light source turned on This error occurs when the reading is out of range Note Notification 29 945 is generated when this reading is nearing the range limit The error clears only when power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initia...

Страница 248: ...he printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprinted User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Web Portal Message Log Message DICOM Message Severity Densitometer Interna...

Страница 249: ... only when power is cycled System Impact The printer is unable to print films The spooler is still able to accept and queue jobs but new films will not be initiated Films downstream of the affected subsystem will be completed All other films will be reprinted User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Web Portal Message Log Message D...

Страница 250: ... the error persists call for service FE Action Condition Code 29 932 Description This notification occurs when the Machine Control System MCS tries to communicate with the MICROCONTROLLER but receives no response Note Error 29 931 is generated when this problem is detected on the 5th successive failed communication attempt System Impact None the system will function normally User Action None FE Ac...

Страница 251: ...occurs when the reading is outside of the optimal range i e approaching the range limit Note Error 29 925 is generated when this reading is over the range limit System Impact None the system will function normally User Action None FE Action None this is a log notification only Web Portal Message Log Message DICOM Message Severity None Densitometer reference reading outside of optimal range with li...

Страница 252: ... Description This error occurs when the Machine Control System MCS tries to communicate with the MICROCONTROLLER but receives no response to 5 attempts The error clears only when power is cycled System Impact The LOCAL PANEL User Interface will not display correct data User Action 1 Shut down the IMAGER then start the IMAGER 2 If the error persists call for service FE Action Web Portal Message Log...

Страница 253: ... in an attempt to provoke communications from the MCS After an additional 10 seconds if the LOCAL PANEL has not received MCS communications this error is displayed on the LOCAL PANEL User Interface The error clears when the LOCAL PANEL detects MCS communications System Impact Unknown If the MCS is down the printer will not print films If the problem is limited to communications the printer may be ...

Страница 254: ...Diagnostics Clearing Film Jams CAUTION Shutting off the power deletes all acquired unprinted images and clears some error messages If you do this you will have to resend the unprinted images to the IMAGER Jam Areas 2 3 1 1 ...

Страница 255: ...e any misplaced films from Area 1 This area can be accessed through the FILM TRAY slots NOTE If the film is not accessible from the front of the IMAGER continue with Step 5 3 Open the TOP COVER 4 Loosen 2 Captive THUMB SCREWS 5 Remove the LEFT PANEL TOP COVER 2 Captive THUMB SCREWS LEFT PANEL ...

Страница 256: ...d films seen in the PICKUP access areas 7 If Area 1 did not contain misplaced films take the FILM TRAYS to a dark room and remove the FILM SAVER Remove any misplaced films and cover the TRAY with the FILM SAVER 8 Install the LEFT PANEL PICKUP access areas ...

Страница 257: ...a dark room and remove the FILM SAVER Remove any misplaced films and replace the FILM SAVER 4 If misplaced films were not found in the TRAY open and close the TOP COVER Wait 2 minutes for misplaced films to emerge from the IMAGER If misplaced films were never located and this error recurs on the next film continue with Step 5 5 Open the TOP COVER 6 Loosen 2 Captice THUMB SCREWS 7 Remove the LEFT P...

Страница 258: ...Film Jam Error Code 26 325 IMPORTANT If this error occurred at the same time as 2x 126 follow the instructions for Film Jam Error Code 2x 126 on page 5 109 1 If this error occurred alone open and close the TOP COVER to clear the error 2 If this error repeats shut down the IMAGER then start the IMAGER PICKUP access areas ...

Страница 259: ...y misplaced films CAUTION Hot surface 3 Undo the PROCESSOR COVER LATCHES 4 Raise the PROCESSOR COVER 5 Carefully remove any films found in the DRUM area 6 Close and LATCH the PROCESSOR COVER If the film was not found in the DRUM area continue with Step 8 PROCESSOR COVER PROCESSOR COVER LATCHES TOP COVER ...

Страница 260: ...0947 31JAN08 Diagnostics 7 Loosen 2 Captive THUMB SCREWS 8 Remove the LEFT PANEL 9 Use the FILM ADVANCE KNOB to move the film through the PROCESSOR TOP COVER 2 Captive THUMB SCREWS LEFT PANEL FILM ADVANCE KNOB ...

Страница 261: ...se the TOP COVER If film was not previously removed the misplaced films will emerge from the IMAGER within 2 minutes Film Jam Error Code 26 544 1 Remove any films jammed in the IMAGER film exit 2 Open the TOP COVER and remove any films in Area 2 3 Close the TOP COVER ...

Страница 262: ...rol System MCS is reflashing the RF Tag MICROPROCESSOR this LED will be on constantly If the MCS is not reflashing the MICROCPROCESSOR and the LED is not blinking the MICROPROCESSOR is not functioning LED4 FPM MASTER MICROPROCESSOR Happy Blinks approximately once a second during normal operations When the MCS is reflashing the FPM MASTER MICROPROCESSOR this LED will lock either ON or OFF for appro...

Страница 263: ...R When lit there is no film separation the SUCTION CUPS are not lifting a sheet of film from the lower FILM SUPPLY LED16 DOOR_ILOCK When lit the 24 V motor drive voltage Hazard 24 V is enabled This voltage is enabled when The 3 INTERLOCK SWITCHES are closed or The SERVICE SWITCH is in the Service position LED17 LED18 TRAY_LOCK UPPER TRAY_LOCK LOWER not used never lit LED19 FILM_PATH2 not used alwa...

Страница 264: ... volts V5 TEST Test Point for Digital 5 volts V3_3 TEST Test Point for Digital 3 3 volts GND1 GND2 GND3 GND4 Test Points for Logic Ground JP2 Jumper pins Jumper across both pins overrides the MICROPROCESSOR SENSOR control and enables all FILM SUPPLY SENSORS S1 RESET SWITCH Pressing this SWITCH causes a Checksum and Memory test to run for the software on the FPM S2 DEFAULTS SWITCH Table 5 7 FPM LED...

Страница 265: ...MICROCONTROLLER is functioning normally this LED blinks slightly faster than once a second During MICROCONTROLLER reflash the LED may freeze momentarily If the LED is steady ON or steady OFF the MICROCONTROLLER is not functioning D6 SSR LED This LED pulses ON and OFF in 2 second cycles as the Solid State Relay SSR switches HEATER power ON and OFF JP1 Test point for 3 3 V JP2 Test point for 2 5 V J...

Страница 266: ...he IMAGER is energized or after the DRE sends a Reset command to the DENSITOMETER Blinking indicates the MICROPROCESSOR on the DCB is operating normally After start up this LED is shut OFF If the MICROPROCESSOR detects a checksum error during start up the LED will be ON continuously J1 Happy LED J2 On bottom of Board ...

Страница 267: ...or M2 Feed Roller Nip Drive Motor OFF ON M4 Vacuum Pump OFF ON M6x Film Tray Unlock Motor Closed Open S4 Feed Roller Nip Position Sensor S5x Film Tray Detect Sensor Blocked Cassette not present Unblocked Cassette present S6x Film Saver Detect Sensor Blocked Film covered Unblocked Film not covered EXPOSURE TRANSPORT MODULE M7 Roller Drive Motor OFF ON S8 Start Of Page Sensor Unblocked No film in NI...

Страница 268: ...on log The subsystems are part of the MIM application APPLICATION Log Using the Log The Application Log and the other subsystem logs which can be filtered from the Application Log are important troubleshooting resources When an error occurs you can search the logs to help locate the problem by checking the sequence of events leading up to the error A troubleshooting sequence might be Connecting yo...

Страница 269: ...ick OK The retrieved log will display 4 Click Options to display a screen of the columns of the log You can use this screen to decrease the width of the log 5 To decrease the log to a usable width uncheck the columns in the Display field that are of no use The items checked above are the most used for troubleshooting in the field The other items are for Software Engineering use Note You can also d...

Страница 270: ... the folder on the LAPTOP for example Log Files Enter a File name and click Save 5 Click the question mark to display a help screen 6 Options Click Options to display a screen of the log columns you want to display Select the name of each column you want to display in the log The columns selected above are of the most use for your purposes Click OK to display the log 7 Find Click Find to search fo...

Страница 271: ...ords scp assoc 11 Click OK to retrieve all the scp associations that were up running during the time that was selected 12 Note that this search retrieved only 9 records indicating that 9 associations were up during the time selected 13 Do another advanced search for scp associations that went down during the selected time 14 Note in the retrieved data that only 5 associations are indicated down 15...

Страница 272: ...troubleshooting purposes To change a log level 1 From the SERVICE TOOL menu select Configuration System Log Level 2 Click Modify 3 From the drop down menu for the subsystem select the Log Level you want and click Save Note The log levels from lowest to highest are 0 Fatal Error Record only fatal errors 1 Error Record all errors 2 Warning Record warnings and all errors 3 Information Record key even...

Страница 273: ...2G0947 31JAN08 6 1 Section 6 Illustrated Parts List MAIN AY Figure 6 1 MAIN AY PANELS w q e r t y u i o ...

Страница 274: ...3810 PANEL AY front 1 See Figure 6 24 2 SP8F3812 PANEL AY left 1 3 SP8F4549 COVER AY top 1 4 SP8F4551 PANEL back 1 If you order this item you must also order item 5 5 SP2G0581 LABEL agency statements 1 6 SP5F8099 SCREW Torx M4 0 7x8 10 7 SP8F3811 PANEL AY right 1 8 SP5F8105 SCREW Torx M5 0 8x16 4 9 SP6H9575 BUMPER foot 4 ...

Страница 275: ...2G0947 31JAN08 6 3 Illustrated Parts List Figure 6 2 MAIN AY Top Left View w q e r t y u i o a s d f g h j k l 2 ...

Страница 276: ... SP5F4586 E RING 6 8 mm 1 6 SP78 8094 5562 5 HANDLE rollback 1 7 SP8F4355 FAN AY processor 1 8 SP2G0385 DEFLECTOR light left side 1 9 SP8F4349 PROCESSOR AY 1 See Figure 6 16 10 SP5F8104 SCREW Torx M5 0 8x8 3 11 SP7H6201 WASHER flat 1 12 SP2G0259 SHIELD light cover 1 13 SP6E6626 BUMPER round rubber 2 14 SP8F3637 PLENUM AY inlet 1 15 SP5F8098 SCREW Torx M4 0 7x5 8 16 SP6H7793 LANYARD 2 17 SP5F8101 S...

Страница 277: ...2G0947 31JAN08 6 5 Illustrated Parts List Figure 6 3 MAIN AY Top Right View w q e r t y u i o a s d f g ...

Страница 278: ...SP2G0439 PIN overtravel front 1 5 SP5F9433 SCREW set M4 0 7x25 1 6 SP8F4637 PIN overtravel imaging back 2 7 SP2G0837 KIT IMAGING AY 1 See Figure 6 15 8 SP2G0068 DAMPER foam isolation 3 9 SP5F9624 SPRING compression 3 10 SP2G1438 CAP spring isolation 3 11 SP8F4275 NUT adjustment isolation 3 12 SP2G0892 BRACKET interlock switch 1 13 SP26 1011 6202 7 SWITCH interlock top cover 1 14 SP2G0893 COVER int...

Страница 279: ...2G0947 31JAN08 6 7 Illustrated Parts List Figure 6 4 MAIN AY Right Side View w q e r t y u i o a s d f g h j k ...

Страница 280: ...rnet dicom 1 8 SP8F4735 CABLE film path microcontroller to processor control board 1 9 SP8F4071 CABLE film path microcontroller to data path board 1 10 SP8F4075 HARNESS film path microcontroller platen drive motor 1 11 SP7F2423 BUSHING snap 5 12 SP8F4715 CABLE service switch 1 13 SP8F4712 CABLE interlock top cover 1 14 SP2G0430 HARNESS densitometer and interlock intermediate 1 15 SP8F4717 CABLE fi...

Страница 281: ...2G0947 31JAN08 6 9 Illustrated Parts List FILM FEED AY Figure 6 5 FILM FEED AY 1 of 3 w q e r t y u i o a s d f g h j k ...

Страница 282: ...P7E7753 CLAMP loop nylon 1 6 SP5F1875 NUT keps 1 7 SP8F3863 VACUUM PUMP AY 1 M4 8 SP8F4782 TUBING vacuum pump T fitting 1 9 SP26 1001 7033 6 TIE WRAP 17 10 SP96 0000 4022 8 FITTING T tube to tube 1 11 SP5F4586 E RING 6 8 mm 3 12 SP7F2484 PULLEY 16 groove 3 mm 1 13 SP7E8486 BELT timing 120 tooth 1 14 SP8F4172 CAM roller set 1 15 SP8F3204 PIN mounting 1 16 SP8E1025 SENSOR optical feed roller nip pos...

Страница 283: ...2G0947 31JAN08 6 11 Illustrated Parts List Figure 6 6 FILM FEED AY 2 of 3 w q e r t y u i o a s ...

Страница 284: ...CKUP AY upper 10 in 1 See Figure 6 11 3 SP8F4204 CAM follower roller set 2 4 SP5F0907 E RING 4 5 mm 2 5 SP8F4030 ROLLER SET AY 2 See Figure 6 10 6 SP2G0834 KIT PICKUP AY lower 14 in 1 See Figure 6 13 7 SP8F4321 PIN alignment 2 8 SP7E9815 SCREW set nylon tip 2 9 SP2G0931 FAN AY film separation lower 1 Includes item 10 10 SP2G1048 FILTER fan 1 11 SP8F3504 BAR alignment 1 ...

Страница 285: ...2G0947 31JAN08 6 13 Illustrated Parts List Figure 6 7 FILM FEED AY 3 of 3 w q e r t y u i o s d f g h j k a ...

Страница 286: ... SP5F8098 SCREW Torx M4 0 7x5 9 5 SP2G1053 FAN film separation upper 1 6 SP7F2471 TENSIONER AY 1 Includes items 7 through 14 7 SP7F2475 NUT 1 8 SP7F2472 BEARING flange 1 9 SP7F2473 SPRING torsion 1 10 SP7F2467 LINK AY 1 11 SP7F2474 IDLER timing 1 12 SP5F7631 BEARING ball 2 13 SP5F7961 WASHER flat 1 14 SP5F8101 SCREW Torx M4 0 7x25 1 15 SP5F9625 BELT feed roller nip drive 170 tooth 1 16 SP8F4695 CA...

Страница 287: ...2G0947 31JAN08 6 15 Illustrated Parts List FILM TRANSPORT AY Figure 6 8 FILM TRANSPORT AY Front View w q e r t y u i o a s ...

Страница 288: ...r 2 3 SP8F4647 ROLLER mounting 2 4 SP8F4917 BRACKET roller cassette receptacle 2 5 SP5F0939 E RING 5 7 mm 4 6 SP5F9644 SPRING compression 2 7 SP2G0311 CAM AY cassette registration lower 1 M6L 8 SP5F8095 SCREW Torx M3 0 5x5 4 9 SP2G0845 SENSOR optical film tray detect film covered detect 4 S5x S6x 10 SP5F8096 SCREW Torx M3 0 5x10 4 11 SP2G1070 CAM AY cassette registration upper 1 M6U ...

Страница 289: ...2G0947 31JAN08 6 17 Illustrated Parts List Figure 6 9 FILM TRANSPORT AY Back View w q e r t y u i ...

Страница 290: ...tem Part No Description Qty Notes 1 SP2G0304 SCREW skew adjustment 2 2 SP7H2893 WASHER spring 1 wave 2 3 SP5F0907 E RING 4 5 mm 2 4 SP2G0626 PIN adjustment 2 5 SP5F8095 SCREW Torx M3 0 5x5 8 6 SP8F4239 RF ANTENNA BOARD AY 2 7 SP2G0288 GUARD light lower tray 1 8 SP2G0289 GUARD light upper tray 1 ...

Страница 291: ...t No Description Qty Notes 1 SP2G0649 BRACKET roller set 1 2 SP8F3028 SPRING torsion left 1 3 SP5F4586 E RING 6 8 mm 2 4 SP7F2484 PULLEY 16 groove 3 mm 1 5 SP7H2170 BEARING sleeve 2 6 SP5F0907 E RING 4 5 mm 1 7 SP2G0607 ROLLER idler 1 8 SP8F4029 ROLLER drive 1 9 SP5F7631 BEARING ball 2 10 SP5F0939 E RING 5 7 mm 2 11 SP2G0258 MOUNT roller set bracket 2 12 SP8F3027 SPRING torsion right 1 13 SP8F3965...

Страница 292: ...6 20 2G0947 31JAN08 Illustrated Parts List PICKUP AY Upper 10 in Figure 6 11 PICKUP AY Upper 10 in Overview w q e r t y u i o a s d f g h j k l 2 2 2 2 ...

Страница 293: ...78 HARNESS upper pickup 1 8 SP6H7727 VALVE solenoid 1 M5U 9 SP5F1872 NUT keps 1 10 SP7H2009 GASKET washer 2 11 SP8F3616 BAR short idler linkage 1 12 SP2G0178 DRIVE LINK AY 1 13 SP8F4759 TUBING vacuum 1 14 SP5F4586 E RING 6 8 mm 5 15 SP2G0073 LINK drive idler 1 16 SP8F3957 VACUUM BAR AY 10 in 1 See Figure 6 12 17 SP8F4103 GEAR large 1 18 SP8F4119 GEAR small 1 19 SP6H8492 BEARING sleeve 2 20 SP8F361...

Страница 294: ...2 PICKUP VACUUM BAR AY Upper 10 in w q e r Figure 6 12 PICKUP VACUUM BAR AY Upper 10 in Parts List Item Part No Description Qty Notes 1 SP78 8094 5694 6 CUP round 3 2 SP8F4903 SCREW cup 3 3 SP8E4053 SENSOR optical film contact film separated 2 S2U and S3U 4 SP5F8759 SCREW Torx M3 0 5x8 2 ...

Страница 295: ...2G0947 31JAN08 6 23 Illustrated Parts List PICKUP AY Lower 14 in Figure 6 13 PICKUP AY Lower 14 in w q e r t y u i o a s d f g h j k l 2 2 2 2 ...

Страница 296: ...077 HARNESS lower pickup 1 8 SP6H7727 VALVE solenoid 1 M5L 9 SP5F1872 NUT keps 1 10 SP7H2009 GASKET washer 2 11 SP8F3616 BAR short idler linkage 1 12 SP2G0178 DRIVE LINK AY 1 13 SP8F4759 TUBING pump 1 14 SP5F4586 E RING 6 8 mm 5 15 SP2G0073 LINK drive idler 1 16 SP8F4175 VACUUM BAR AY 14 in 1 See Figure 6 14 17 SP8F4103 GEAR large 1 18 SP8F4119 GEAR small 1 19 SP6H8492 BEARING sleeve 2 20 SP8F3615...

Страница 297: ...4 PICKUP VACUUM BAR AY Lower 14 in w q e r Figure 6 14 PICKUP VACUUM BAR AY Lower 14 in Parts List Item Part No Description Qty Notes 1 SP78 8094 5694 6 CUP round 4 2 SP8F4903 SCREW cup 4 3 SP8E4053 SENSOR optical film contact film separated 2 S2L and S3L 4 SP5F8759 SCREW Torx M3 0 5x8 2 ...

Страница 298: ...lustrated Parts List IMAGING AY Figure 6 15 IMAGING AY Overview w q Figure 6 15 IMAGING AY Overview Parts List Item Part No Description Qty Notes 1 SP8E1025 SENSOR optical start of page 1 S8 2 SP5F8096 SCREW Torx M3 0 5x10 1 ...

Страница 299: ...2G0947 31JAN08 6 27 Illustrated Parts List PROCESSOR AY Figure 6 16 PROCESSOR AY Overview w q e r t y u i o a s d f g h j k l 2 2 ...

Страница 300: ... 2 7 SP5F2473 BELT exit drive 150 tooth 1 8 SP8F3187 PULLEY 3 mm 1 9 SP8F3446 ROLLER drive 1 10 SP7F2327 SPRING idler roller 2 11 SP7F2326 RETAINER bearing 2 12 SP5F7631 BEARING ball 4 13 SP8F3447 ROLLER idler 1 14 SP8F3383 DUCT rigid 1 15 SP5F8099 SCREW Torx M4 0 7x8 2 16 SP5F8096 SCREW Torx M3 0 5x10 1 17 SP8F3386 BOARD processor 1 18 SP2G0836 KIT DENSITOMETER AY 1 19 SP5F8098 SCREW Torx M4 0 7x...

Страница 301: ...2G0947 31JAN08 6 29 Illustrated Parts List PROCESSOR FRAME AY Figure 6 17 PROCESSOR FRAME AY 1 of 4 w q e r t y u i o a s d f ...

Страница 302: ...R turnaround roller drive 1 M9 3 SP8F4702 RETAINER switch 2 4 SP26 1011 6202 7 SWITCH interlock side panel 2 5 SP7E7511 BEARING sleeve 3 6 SP5F8101 SCREW Torx M4 0 7x25 4 7 SP8F2719 HUB drive 2 8 SP5F7058 E RING 9 12 mm 3 9 SP8F4693 WHEEL drive turnaround 1 10 SP8F4692 COVER wheel drive 1 11 SP8F2686 ROLLER crowned 9 12 SP5F4586 E RING 6 8 mm 24 13 SP5F7631 BEARING ball 2 ...

Страница 303: ...2G0947 31JAN08 6 31 Illustrated Parts List Figure 6 18 PROCESSOR FRAME AY 2 of 4 w q e r t y u i o a s d ...

Страница 304: ...NNECTOR densitometer and upper interlock 1 3 SP7E8206 BELT timing 113 tooth 1 4 SP8F3214 PULLEY 80 groove 1 5 SP8F2683 SHAFT drive turnaround belt 1 6 SP8F2684 SHAFT idler turnaround belt 3 7 SP7E7019 PIN dowel 3 8 SP96 0000 1856 2 WASHER flat 1 9 SP8F3113 TENSIONER AY 1 10 SP96 0000 1855 4 SCREW shoulder M5 1 11 SP8F4288 SUPPORT wire slipring 1 12 SP2G0363 HARNESS processor motor 1 ...

Страница 305: ...2G0947 31JAN08 6 33 Illustrated Parts List Figure 6 19 PROCESSOR FRAME AY 3 of 4 w q e r t y u i o a s d ...

Страница 306: ...98 SCREW panhead phillips 4 2 SP8F3426 SLACK LOOP AY 1 3 SP5F8095 SCREW Torx M3 0 5x5 6 4 SP2G0200 TRAY exit 1 5 SP5F8098 SCREW Torx M4 0 7x5 12 6 SP8F3180 GUIDE cooling 1 7 SP74 0401 8269 8 FELT PAD AY 1 8 SP2G1034 DIVERTER AY 1 9 SP8F2985 GUIDE film 1 10 SP8F2503 PLATE cooling 1 11 SP8F4982 SHIELD light 1 12 SP8F4981 CAP end shield 2 ...

Страница 307: ...ure 6 20 PROCESSOR FRAME AY 4 of 4 Parts List Item Part No Description Qty Notes 1 SP8F4387 INSULATION processor frame 1 2 SP8F3595 SHIELD AY inlet 1 3 SP8F3587 SHIELD AY heat 1 4 SP26 1011 6335 5 SCREW shoulder M4 2 5 SP8F3408 COVER AY processor 1 See Figure 6 21 6 SP5F8099 SCREW Torx M4 0 7x8 4 ...

Страница 308: ...6 36 2G0947 31JAN08 Illustrated Parts List PROCESSOR COVER AY Figure 6 21 PROCESSOR COVER AY Overview w q e r t y u ...

Страница 309: ...t Item Part No Description Qty Notes 1 SP96 0000 0403 4 SPRING processor roller 26 2 8F3822 SPRING roller 2 3 SP8F4259 BARRIER air felt 1 4 SP5F8095 SCREW Torx M3 0 5x5 2 5 SP74 0401 8359 7 ROLLER aluminum 14 6 SP96 0000 0404 2 BEARING pressure roller 28 7 SP8F4193 INSULATION processor cover 1 ...

Страница 310: ...6 38 2G0947 31JAN08 Illustrated Parts List ELECTRONICS BRACKET AY Figure 6 22 ELECTRONICS BRACKET AY Front View w q e r t y u i o a s d f ...

Страница 311: ...SCREW Torx M3 0 5x8 3 4 SP8F2972 FILM PATH MICROCONTROLLER AY 1 5 SP5F8095 SCREW Torx M3 0 5x5 7 6 SP7F2423 BUSHING snap rectangular 4 7 SP8F4579 HINGE female slip joint 2 8 SP8F4072 CABLE film path microcontroller to local panel 1 9 SP8F4552 CABLE film path microcontroller to power 1 10 SP2G0835 KIT POWER SUPPLY AY 1 11 SP8F4434 CABLE hard drive power 1 12 SP2G1182 CABLE USB DRE to data path boar...

Страница 312: ... 6 23 ELECTRONICS BRACKET AY Back View Parts List Item Part No Description Qty Notes 1 SP6H7966 HARD DRIVE 1 2 SP8F4984 CABLE power supply AC 1 3 SP6H9171 CIRCUIT BREAKER 1 4 SP26 1001 7033 6 TIE WRAP 8 5 SP8F4433 CABLE SATA hard drive 1 6 SP8F4192 HARNESS processor AC 1 7 SP5F8366 SCREW pan sems 6 32x0 25 4 ...

Страница 313: ... Overview Parts List Item Part No Description Qty Notes 1 SP5F8612 SCREW tapping pan head 2 2 SP8F4633 STRIKER PLATE 2 3 SP2G0214 COVER local panel 1 4 SP5F8096 SCREW Torx M3 0 5x10 10 5 SP8F4418 LOCAL PANEL AY 1 6 SP26 1007 0054 6 MOUNT wire tie 1 7 SP26 1001 7033 6 TIE WRAP 8 8 SP2G0527 CABLE local panel to film path microcontroller 1 ...

Страница 314: ...SORY KITS w q e r t Figure 6 25 ACCESSORY KITS Parts List Item Part No Description Qty Notes 1 SP2G0987 KIT CASSETTE 10 x 8 in 1 2 SP2G0990 KIT CASSETTE 10 x 12 in 1 3 SP2G0986 KIT CASSETTE 14 x 17 in 1 4 SP2G0992 KIT CASSETTE 14 x 14 in 1 5 SP2G0991 KIT CASSETTE 14 x 11 in 1 ...

Страница 315: ...ode 24 V DC Power Supply See sheet 3 See sheet 3 To Focusing Lenses J11 J20 24 VDC Power For Service Use 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A Start of Page SOP Sensor S8 Power and I2C 1 2 3 4 Hard Drive 1 2 3 4 5 6 7 8 9 USB1 Header Not Functional Rear RJ45 Connector Network Cable RJ 45 Output Sensor Blocked LOW 5V Optics Module Optics Module J7 J2 1 2 3 J3 1 2 3 4 5 6 7 8 9 J1 J6 5V Config F...

Страница 316: ...em Description LED1 RF Tag Read Write Upper Blinks rapidly during RF Tag Read or Write LED2 RF Tag Read Write Lower Blinks rapidly during RF Tag Read or Write LED3 RF Tag Microprocessor Happy LED4 FPM Master Microprocessor Happy LED5 LIFT_HOME UPPER When lit Upper Film Supply Pickup Bar is at home up LED6 LIFT_HOME LOWER When lit Lower Film Supply Pickup Bar is at home up LED7 FILM_SAVER UPPER Whe...

Страница 317: ...r J12 6 4 3 1 6 4 3 1 Vacuum Valve Lower M3L M5L Film Tray Unlock Motor Lower M6L Cassette In Sensor Upper Film Saver Sensor Upper Pickup Home Sensor Upper Film Contact Sensor Upper Film Separated Sensor Upper NIP Roller Position Sensor Microprocessor Reset Signals Enable Film Supply Sensors Enable Sensors 1 2 1 3 4 5 10 11 12 13 6 7 8 9 1 2 3 4 2 6 13 11 9 16 14 12 19 23 21 1 5 3 1 2 3 4 5 6 7 8 ...

Страница 318: ...ediate Connector Motor or Sensor Wire Color Connector Pin Label Pin Designator Pin 5 5 1 WHT 6 6 M5U 3 RED 14 1 1 BRN 13 2 3 RED 12 3 4 ORN J13 11 4 M3U 6 YEL 4 7 1 RED 2 8 2 GRN 6 9 S1U 3 BLK 13 10 1 RED 11 11 2 GRN 9 12 S2U 3 BLK 16 13 1 RED 14 14 2 GRN J5 12 UPPER PICKUP 15 S3U 3 BLK 4 5 1 WHT 5 6 M5L 3 RED 13 1 1 BRN 12 2 3 RED 11 3 4 ORN J12 10 4 M3L 6 YEL 4 7 1 RED 2 8 2 GRN 6 9 S1L 3 BLK 13...

Страница 319: ...ion Backup Restore 3 To make a backup of the configuration parameters to the HARD DRIVE click Backup 4 To download the backup data to your LAPTOP COMPUTER do a Click Download Backup b Select a destination on your LAPTOP COMPUTER to save the file c Click Save to place the backup file in the selected destination 5 Log off from the SERVICE TOOL see Installation Instructions Logging Off the SERVICE TO...

Страница 320: ...d from the Restore Level drop down menu 5 To restore backup data from the HARD DRIVE click Restore 6 To upload stored configuration data from your LAPTOP COMPUTER to the HARD DRIVE select the Upload Configuration File check box 7 Click Browse 8 When the Choose File screen displays select the bin file 9 Click Open Restore 10 Is the REMOTE MANAGEMENT SERVICES supposed to be active on the IMAGER 11 S...

Страница 321: ...tart IMPORTANT You must restart the IMAGER from the SERVICE TOOL 13 Select Utilities Session Restart 14 Click Restart Wait for the IMAGER to restart 15 If you are finished with the SERVICE TOOL a Disconnect the LAPTOP COMPUTER from the IMAGER b Install the RIGHT PANEL ...

Страница 322: ...SB port 1 Energize your LAPTOP COMPUTER 2 Insert the THUMB DRIVE into the USB port on your LAPTOP COMPUTER the Ghost CD into the CD ROM drive of your LAPTOP COMPUTER 3 Copy the software from the CD ROM to the THUMB DRIVE NOTE The old version of system software on the THUMB DRIVE will be overwritten by the new version 4 When the copy is complete remove the THUMB DRIVE and CD ROM from your LAPTOP CO...

Страница 323: ...n file for the IMAGER see Making a Configuration Backup on page 8 1 2 De energize the IMAGER 3 Install the THUMB DRIVE containing the ghost software into one of the USB ports on the DRE MOTHERBOARD 4 Energize the IMAGER 5 After Ghosting has completed de energize the IMAGER Note The IMAGER will beep several times when ghosting is complete 6 Remove the THUMB DRIVE 7 Energize the IMAGER USB Ports DRE...

Страница 324: ...nal Service Procedures 8 Do the MICROCONTROLLERS have to be updated 9 Do Restoring the Configuration on page 8 2 Yes No a Do Upgrading the FIRMWARE in the MICROCONTROLLERS on page 8 7 b Continue with Step 9 Continue with Step 9 ...

Страница 325: ...rror code 20 156 1 Log on to the SERVICE TOOL see Installation Instructions Logging Onto the SERVICE TOOL on page 2 4 2 Select Utilities Diagnostics Scripts 3 Select MicroUpdate_WithAutoRestart_ST vbs from the drop down menu next to Script Name 4 Click Run NOTE This procedure will update the MICROCONTROLLERS as necessary and then will restart the IMAGER Be patient as this process could take approx...

Страница 326: ......

Страница 327: ...Publication History Publication Date Publication No ECO No Changed Pages Notes 31JAN08 2G0947 CN0009339 New Publication Rev A ...

Страница 328: ...Carestream Health Inc 150 Verona Street Rochester New York 14608 Carestream Health Inc 2008 DryView is a trademark of Carestream Health Kodak is a trademark of Kodak used under license ...

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