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•  in faultless condition with regard to safety-related aspects.

Malfunctions that may impair safety are to be eliminated immediately.

2.1.5 Malfunctions

If safety-relevant malfunctions occur with the circular knife grinding attachment, or if the 
 processing behavior indicates that such malfunctions may have occurred, the circular knife 
 grinding attachment must be stopped immediately and until such time as the malfunction has 
been found and eliminated.

Allow only authorized trained personnel to eliminate the malfunctions.

2.2  Intended use

The circular knife grinding attachment is only for grinding circular knives from 80-250 mm  
(HV 25-1) and 250-470 mm (HV 25-2). It is meant to be installed onto KNECHT grinding machines 
of the S 20 series only.

All circular knives must be clamped onto corresponding holding fixtures. First, check whether the 
holding fixture matches the knife to be ground. The knife can only be ground if this is the case.

Any other use is considered to be improper. KNECHT Maschinenbau GmbH is not liable for any 
damage arising from this. The user alone bears this risk.

Use as intended includes the observance of all the notes in the operating instructions.

ATTENTION

The circular knife grinding attachment is 
being used improperly if, for example

•  it is installed onto grinding machines other 

than the KNECHT S 20 series,

•  the circular knife has been clamped incor-

rectly,

•  fixtures are not properly attached.

2.3  Warranty and liability

Warranty and liability claims in case of personal injury or property damage are excluded if such
damage is attributable to one or more of the following causes:

• improper use of the circular knife grinding attachment,

•  improper transport, commissioning, operation, and maintenance of the circular knife grinding 

attachment,

2. Safety 

Содержание HV 25-1

Страница 1: ...Status 07 2022 Version 1 0 Translation Operating Instructions Circular Knife Grinding Attachment HV 25 1 HV 25 2 HV 25 2 HV 25 1...

Страница 2: ...Date of issue of the operating instructions July 29 2022 Copyright The copyright for these operating instructions as well as other documents for the machine operator is held by KNECHT Maschinenbau Gm...

Страница 3: ...ol system 12 2 4 6 Safety measures in normal operation 12 2 4 7 Hazards due to electrical power sources 12 2 4 8 Particular hazard areas 12 2 4 9 Servicing maintenance repair and fault rectification 1...

Страница 4: ...ar knife on the grinding wheel 25 7 1 3 Swiveling the circular knife grinding attachment 25 7 1 4 Setting the grinding angle 26 7 1 5 Grinding the circular knife 27 7 1 6 Deburring the circular knife...

Страница 5: ...e spare parts and accessories 37 10 1 Postal address 37 10 2 Service 37 10 3 Spare parts 37 10 4 Accessories 38 10 4 1 Abrasives used etc 38 11 Appendix 39 11 1 EU Declaration of Conformity 39 Table o...

Страница 6: ...sport installation commissioning operation including error rectification during operation as well as servicing maintenance repair Recognized technical standards for safe and professional work must be...

Страница 7: ...ne which is shown in a picture the figure and position number is given in brackets Example 7 17 1 means picture number 7 17 position 1 Fit the mounting flange d 70 mm 7 17 1 with the hole 7 17 2 facin...

Страница 8: ...tachment have read and understood the operating instructions in particular the section entitled Safety and the warning notes and have provided signed confirmation of this The safety awareness of the p...

Страница 9: ...corresponding holding fixtures First check whether the holding fixture matches the knife to be ground The knife can only be ground if this is the case Any other use is considered to be improper KNECH...

Страница 10: ...cified in the operating instructions 2 4 2 Protective equipment Before commissioning the circular knife grinding attachment always ensure that all protective equipment is properly mounted and in funct...

Страница 11: ...mmediately shut down the circular knife grinding attachment and secure it against restart Before you switch on the grinding machine ensure that no one can be injured by the start up of the machine In...

Страница 12: ...ny cleaning agents and materials used and dispose of them in an environmentally friendly manner Dispose of the wear parts and replacement parts in a safe and environment friendly manner 2 4 12 Lubrica...

Страница 13: ...25 1 and HV 25 2 are used to grind circular knives The devices are used on the KNECHT grinding machines of the S 20 model series 3 2 Technical specifications 3 2 1 Circular knife grinding attachment...

Страница 14: ...20 grinding machine For grinding circular knives d 250 470 mm the Circular knife grinding attachment HV 25 2 is mounted on the S 20 grinding machine The circular knife grinding attachments enable angl...

Страница 15: ...ular knife grinding attachment HV 25 1 for circular knives d 80 250 mm 1 Hand wheel for angle adjustment 2 Grinding lever 3 Locking pin 4 Circular knife d 90 mm 5 Grinding wheel with guard Figure 3 3...

Страница 16: ...inding attachment HV 25 2 for circular knives d 250 470 mm 1 Hand wheel for angle adjustment 2 Circular knife d 430 mm 3 Knife guard 4 Grinding lever SH 104 5 Deburring device Figure 3 4 Circular knif...

Страница 17: ...xpert must be called in immediately Remove packaging and fastening straps Dispose of packaging in an environmentally friendly manner 4 3 Transport to another installation site For transport to another...

Страница 18: ...B chapter 3 2 2 5 3 Settings KNECHT Maschinenbau GmbH will configure the various components before delivery ATTENTION Unauthorized changes to the preset values are not permitted and can damage the cir...

Страница 19: ...counterclockwise 6 Commissioning All work must be performed by authorized trained personnel Observe the locally applicable safety and accident prevention regulations There is a risk that hands hair a...

Страница 20: ...rom the right Using a 4 mm hexagon screwdriver tighten the two M8 set screws 6 5 1 in a clockwise direc tion The circular knife grinding attachment is now firmly connected to the grinding arm Figure 6...

Страница 21: ...f the circular knife grinding attachment is positioned 260 mm from the angle display A mark on the mounting head of the circular knife grinding attachment indicates the center Use a measuring tape The...

Страница 22: ...el Mount the HV 25 1 circular knife grinding attachment according to the instructions see chapter 6 1 Loosen the locking bolt 7 2 1 Swivel the circular knife grinding attachment backwards 7 1 1 Clampi...

Страница 23: ...suitable knife holding fixture 7 4 2 Insert the knife holding fixture 7 5 1 with the circular knife into the circular knife grinding attachment 7 5 2 hold it firmly and clamp it with the star handle 7...

Страница 24: ...e the entire grinding attachment 7 8 2 until the cutting edge of the circular knife is approx 15 mm in front of the center of the grinding wheel see figure 7 7 Retighten the lower clamping lever 7 8 1...

Страница 25: ...the grinding angle Place the knife on the grinding wheel to adjust the grinding angle Loosen the upper clamping lever 7 10 1 counter clockwise Turn the hand wheel 7 11 1 until the indicator 7 11 2 sho...

Страница 26: ...must rotate counterclock wise Note the direction of rotation arrow on the knife guard Press the circular knife with the grinding lever 7 13 1 onto the grinding wheel with moderate force The knife rota...

Страница 27: ...tes abrasive particles that can enter the eyes Wear safety glasses CAUTION Reduce the grinding pressure almost completely Hold the silicon carbide dressing stone 7 14 1 flat against the rotating circu...

Страница 28: ...tachment according to the instructions see chapter 6 1 Unscrew the SH 104 grinding lever 7 15 1 counterclockwise Engage the locking bolt 7 16 1 The grinding arm is now locked against swiveling 7 2 1 C...

Страница 29: ...1 corresponding to the knife bore on the locating bolt Place the circular knife 7 19 1 Place the 70 mm clamping flange 7 19 2 onto the circular knife Clamp the knife with the SH 104 grinding lever 7 2...

Страница 30: ...kwise and move the complete grinding unit 7 22 2 until the cutting edge of the circular knife is approx 15 mm in front of the center of the grinding wheel see figure 7 21 Retighten the lower clamping...

Страница 31: ...Turn the hand wheel 7 24 1 until the indicator 7 24 2 shows the desired angle on the angle scale 7 24 3 Retighten the upper clamping lever 7 23 1 Figure 7 24 Setting the grinding angle 7 Operation 3 2...

Страница 32: ...unit 7 25 2 ATTENTION The circular knife must rotate counterclock wise Note the direction of rotation arrow on the knife guard Press the circular knife with the grinding lever 7 26 1 onto the grinding...

Страница 33: ...edge of the circular knife The deburring wheel rotates slowly over the rotating circular knife Under water cooling the burr is removed in a few knife revolutions If necessary and after consultation wi...

Страница 34: ...d the products listed in the lubricant table chapter 8 1 1 for care 8 1 1 Lubricant table Lubrication work Interflon W rth SHELL EXXON Mobil Cleaning and care of machine parts Dry Clean Stainless Stee...

Страница 35: ...cted by a qualified specialist 9 2 Disposal After the machine has reached the end of its service life it must be disposed of by a qualified specialist In exceptional situations and after consultation...

Страница 36: ...vice knecht eu 10 3 Spare parts If you need spare parts please use the spare parts list provided with the machine Please place your order using the format described below When ordering please always p...

Страница 37: ...y Silicon carbide dressing stone with handle 35 25x16x225 mm 412P 01 0499 Included in delivery ATTENTION Only original abrasives of KNECHT Maschinenbau GmbH can be used KNECHT Maschinenbau GmbH is not...

Страница 38: ...nding Attachment Type designation HV 25 1 HV 25 2 Applicable conforming standards DIN EN 12100 1 in particular DIN EN 12100 2 DIN EN 60204 1 ISO 13857 DIN EN 349 Responsible for documentation Peter He...

Страница 39: ...KNECHT Maschinenbau GmbH Witschwender Stra e 26 88368 Bergatreute Germany T 49 7527 928 0 F 49 7527 928 32 mail knecht eu www knecht eu...

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