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KMT - Kraus Messtechnik GmbH

Gewerbering 9, D-83624 Otterfing, Germany,



08024-48737, Fax. 08024-5532

Home Page: http://www.kmt-telemetry.com, Email: [email protected]

User Manual

MTP

Multi-channel telemetry system for rotating

application, full software programmable

with 16 bit resolution

INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY!

•

2 to 64 channel

•

16 bit ADC, simultaneous sampling

•

Signal bandwidth 0-24000Hz

•

Full software programmable

•

Inputs for STG, TH-K, ICP or VOLT

•

Inductive or battery power

•

STG - Auto Zero calibration

•

Rugged housing, water protected

•

4V bridge Excitation

•

Output /- 10V

•

Gain 125-250-500-1000-2000

•

Digital data interface to PC

Содержание MTP-CONTROL

Страница 1: ...g application full software programmable with 16 bit resolution INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY 2 to 64 channel 16 bit ADC simultaneous sampling Signal bandwidth 0 24000Hz Full software programmable Inputs for STG TH K ICP or VOLT Inductive or battery power STG Auto Zero calibration Rugged housing water protected 4V bridge Excitation Output analog 10V Gain 125 250 500 1000 2000 Digital d...

Страница 2: ... because this results in eddy currents which could overload the device and strong heat up small objects Also the probe could be destroyed No metallic objects other than the disc type coil should be located in the air gap of the power head The same applies to metallic parts within a radius of up to 50 mm in all directions Do not use damaged or faulty cables Never touch in the area between shaft and...

Страница 3: ...A Vibration 5g Static acceleration 3000g Shock 10000g 80 x 34 x 14 mm Weight 60 grams MTP VOLT V3 Acquisition module for 2x high level inputs Range 0 625V 1 25V 2 5V 5V 10V Signal bandwidth 0Hz to 24000Hz see table of cut off frequency 4V sensor excitation max 20mA Resolution 16bit Accuracy 0 2 Powering 6 5 9V DC Current consumption 60mA Vibration 5g Static acceleration 3000g Shock 10000g 80 x 34 ...

Страница 4: ...53 125 Hz 35 7 ms 375 Hz 976 56 Hz 71 5 ms 190Hz 488 28 Hz 142 3 ms 312 5 kbit s 3000 Hz 7812 5 Hz 9 4 ms 1500 Hz 3906 25 Hz 19 1 ms 750 Hz 1953 125 Hz 36 3 ms 375 Hz 976 56 Hz 71 5 ms 190 Hz 488 28 Hz 142 5ms 95 Hz 244 14 Hz 285 ms Data frame For 4 Channels 32 bit Barker Synch Code 4x16 bit Data 4x16 bit Data 4x16 bit Data 4x16 bit Data 32 bit reserved For 8 Channels 32 bit Barker Synch Code 8x16...

Страница 5: ...K receiver Dimensions 205 x 105 x 65mm Weight 1 25 kg without cables and antenna Overall system accuracy between encoder input and decoder output 0 2 without sensor influences Environmental Operating 20 70 C Humidity 20 80 not condensing Vibration 5g Static acceleration 10g in all directions Shock 100g in all directions Front side view Rear side view Power Switch 7 pole female TUCHEL connector for...

Страница 6: ...l PCM Bi Phase Format FSK Dimensions 205 x 105 x 65mm Weight 1 25 kg without cables and antenna Overall system accuracy between encoder input and decoder output 0 2 without sensor influences Environmental Operating 20 70 C Humidity 20 80 not condensing Vibration 5g Static acceleration 10g in all directions Shock 100g in all directions Front side view Rear side view HF Field strength display Transm...

Страница 7: ...Environmental Operating 20 70 C Humidity 20 80 not condensing Vibration 5g Static acceleration 10g in all directions Shock 100g in all directions Active DATA LED up to 2 receivers can be active If a fault data is identified it will switch automatically to a valid data from other receiver 4x SMA inputs for RX antenna Transmission error LED Fuse of powering defect LED 7 pole female TUCHEL connector ...

Страница 8: ...o Gain 125 250 500 1000 2000 Test shunt cal step about 80 from measuring range at GAIN 2000 Signal bandwidth 0Hz to 24000Hz see table of cut off frequency Resolution 16bit Accuracy 0 2 Powering 6 5 9V DC Current consumption with full bridge 350 ohm 75mA Vibration 5g Static acceleration 3000g Shock 10000g Gain and STG Sensitivity output 10V at decoder Gain 125 20mV V Gain 250 10mV V Gain 500 5mV V ...

Страница 9: ... inputs Range 0 625V 1 25V 2 5V 5V 10V Signal bandwidth 0Hz to 24000Hz see table of cut off frequency Add 4V sensor excitation max 20mA Resolution 16bit Accuracy 0 2 Powering 6 5 9V DC Current consumption 60mA Vibration 5g Static acceleration 3000g Shock 10000g Shield only for noisy environmental GND VOLT connection for 2 channels Status LED ON Error Powering and digital bus I O ...

Страница 10: ...ent EXC 4mA Gain 1 2 4 8 16 32 Signal bandwidth 3 Hz to 24000Hz see table of cut off frequency Resolution 16bit Accuracy 0 2 Powering 6 5 9V DC Current consumption 100mA Vibration 5g Static acceleration 3000g Shock 10000g Shield only for noisy environmental GND ICP connection for 2 channels GND only for optional cable shield Status LED ON Error Powering and digital bus I O ...

Страница 11: ...0 C 50 to 300 C or 25 to 150 C Type Pt100 or Pt1000 Current EXC 1mA Connection 4 wire 3 wire and 2 wire Sensor break detection Signal bandwidth 6Hz Resolution 16bit Accuracy 0 2 Powering 6 5 9V DC Current consumption 60mA Vibration 5g Static acceleration 3000g Shock 10000g Shield only for noisy environmental or long cables RTD connection for 2 channels Status LED ON Error Powering and digital bus ...

Страница 12: ... 50 0 0 00 200 2 00 400 4 00 600 6 00 50 0 50 250 2 50 450 4 50 100 1 00 300 3 00 500 5 00 Temperature measuring range Pt100 50 to 300 C or Temperature C Output V Temperature C Output V Temperature C Output V Temperature C Output V 50 1 00 50 1 00 150 3 00 250 5 00 0 0 00 100 2 00 200 4 00 300 6 00 Temperature measuring range Pt100 25 to 150 C Temperature C Output V Temperature C Output V Temperat...

Страница 13: ...ccuracy 0 2 at 1000 C range Powering 6 5 9V DC Current consumption 110mA with cold junction compensation plate Vibration 5g Static acceleration 3000g Shock 10000g TH K pin assignment TH K compensation plate connection for 2 channels Status LED ON Error Powering and digital bus I O Cold junction compensation plate integrated in TH K mini connector Caution Cable length between MTP TH K module and co...

Страница 14: ... 10 00 150 1 50 450 4 50 750 7 50 200 2 00 500 5 00 800 8 00 Temperature measuring range type K 50 C to 500 C Temperature C Output V Temperature C Output V Temperature C Output V Temperature C Output V 50 1 00 100 2 00 250 5 00 400 8 00 0 0 00 150 3 00 300 6 00 450 9 00 50 1 00 200 4 00 350 7 00 500 10 00 Temperature measuring range type K 50 C to 250 C Temperature C Output V Temperature C Output ...

Страница 15: ...s Output PCM Programmable via LAN adapter Powering 6 5 9V DC Current consumption 40mA with connected LAN Adapter80mA Vibration 5g Static acceleration 3000g Shock 10000g Control pin assignment Example of a MTP system rotating side with LAN Adapter and inductive transmitter incl demo coil Powering 6 5 9V LAN Adapter Connection Powering and digital bus I O Connection for radio or inductive transmitte...

Страница 16: ...powering comes via MTP Controller Vibration 5g Static acceleration 3000g Shock 10000g Water protected Typical connection transmitting coil Typical connection Power and data MTP Control with MTP IND Tx MT32 IND TX Version until 2015 for MTP Inductive data transmission transmitter with 45MHz carrier Transmission rate 2500kbit s Distance up to 100mm typical 50mm between coil and pickup Consumption of...

Страница 17: ...Version 2018 11 17 Technical Data are subject to change without notice MTP IND TX Inductive transmitter Connection ...

Страница 18: ...tion 3000g Shock 10000g Water protected but not connectors Wire antenna for shaft application with SMA connector Pins are for KMT internal use only Typical connection Power and data MTP Control with MTP HF Tx MT32 HF TX Version until 2015 for MTP Radio data transmission transmitter Transmission rate 312 5 625 1250 2500 and 5000kbit s Distance up to 1m between wire antenna and receiving antenna Con...

Страница 19: ...Version 2018 11 19 Technical Data are subject to change without notice MTP HF TX Radio transmitter Connection ...

Страница 20: ...Version 2018 11 20 Technical Data are subject to change without notice MTP Block diagram example for 32 channels ...

Страница 21: ...018 11 21 Technical Data are subject to change without notice MTP 32 CH cable loom and connection Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF ...

Страница 22: ...018 11 22 Technical Data are subject to change without notice MTP 24 CH cable loom and connection Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF ...

Страница 23: ...Version 2018 11 23 Technical Data are subject to change without notice MTP picture of 24 CH cable loom with 12xMTP STG modules IND HF Tx and IND PWR ...

Страница 24: ...018 11 24 Technical Data are subject to change without notice MTP 16 CH cable loom and connection Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF ...

Страница 25: ...Version 2018 11 25 Technical Data are subject to change without notice MTP picture of 16 CH cable loom with 6xMTP STG modules IND HF Tx and IND PWR ...

Страница 26: ...2018 11 26 Technical Data are subject to change without notice MTP 8 CH cable loom and connection Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF ...

Страница 27: ...2018 11 27 Technical Data are subject to change without notice MTP 4 CH cable loom and connection Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF ...

Страница 28: ...odule DC I daisy chain signal to the controller from the end of the module chain DATA 2 DATA 8 data daisy chain signals of the first analog block DATA 10 DATA 16 data daisy chain signals of the second analog block DATA 1 data in from the first analog block DATA 9 data In from the second analog block PCM PCM output signal TX RS232 transmit signal to the LAN adapter RX RS232 receive signal from the ...

Страница 29: ...Version 2018 11 29 Technical Data are subject to change without notice MTP acquisition module dimensions Weight about 60 grams ...

Страница 30: ...l with 1x winding and twisted the end of wire Use CUL 0 63 1 00mm wire CUL Enamelled copper wire Fixed it with 3 layers mounting tape Extend the CUL wire flexible 0 14 0 25mm wire to decouple the inflexible 1mm wire at 0 63 not necessary Twisted also the flexible wire and solder it on the MTP IND Tx isolate all solder points with shrink tubing Strip the isolation from the end of the wire with a sk...

Страница 31: ...l can be up to 100mm Typical 50mm distance deepens of application To avoid transmitting problems the transmitter module must be close the transmitting antenna The cables PCM GND 5V between MPT IND TX 45MHz and MTP CONTROL can be 1000mm long CAUTION If you want to install also an inductive power coil close to the data coil the minimal distance must be 10mm distance between IND PWR coil to IND DATA ...

Страница 32: ...Version 2018 11 32 Technical Data are subject to change without notice Picture of IND PICKUP HEAD 45MHz ...

Страница 33: ...Version 2018 11 33 Technical Data are subject to change without notice Dimensions of IND PICKUP HEAD 45MHz ...

Страница 34: ...to point applications option Transmitting antenna 0dB with magnetic foot option Installation of quad antennas 4x Install about 1m far from shaft 1x up and 1x down side and 1x left and 1x right side About 1m distance to each other antenna Installation of diversity antennas 2x Install about 1m far from shaft 1x up and 1x down side Mount the cable antenna exactly one winding around the shaft and fix ...

Страница 35: ...e pin connection at MTP CONTROL 3 Adjust your notebook to manual on e g IP 192 168 0 100 4 Connect LAN Adapter with your notebook via cross over LAN cable 5 Open Microsoft Internet Browser and enter IP address 192 168 0 110 see current IP no of LAN Adapter 6 Now you get access on the web interface and can adjust the MTP CONTROL module Power IN 6 5 9V DC LAN Adapter e g IP 192 168 0 110 see current...

Страница 36: ... parameters for device First you can download the stored parameters from the acquisition modules via LAN adapter from the controller module All connected acquisition modules will detect Caution Never use the refresh button on your browser otherwise the parameters of you browser cash will upload to the MTP STG ...

Страница 37: ... this case all STG channels get a shunt cal step of about 80 of the from measuring range at GAIN 2000 In this case all STG channels get a shunt cal step of about 40 of the from measuring range at GAIN 1000 In this case all STG channels get a shunt cal step of about 20 of the from measuring range at GAIN 500 In this case all STG channels get a shunt cal step of about 10 of the from measuring range ...

Страница 38: ...a are subject to change without notice GAIN setting STG Select gain of 125 250 500 1000 or 2000 by popup window After change the gain you must make a new autozero Execute through Upload Parameters to MT PRO and perform Autozero button ...

Страница 39: ... Select Auto Zero per channel The Auto Zero function will be executed only one time per upload the parameters to MTP STG It will be stored also after power off in the MTP STG until you make a new Auto Zero on this channel Execute through Upload Parameters to MT PRO and perform Autozero button ...

Страница 40: ...nical Data are subject to change without notice Manual Offset shifting after AutoZero After AutoZero you can shift if necessary the offset in 2000 steps Execute through Upload Parameters to MT PRO and perform Autozero button ...

Страница 41: ... mit den Anforderungen der Normen und Richtlinien fulfills the requirements of the standard and regulations of the Directive satisfait aux exigences des normes et directives 108 2004 EG Elektromagnetische Verträglichkeit EMV EMC DIN EN 61000 6 3 Ausgabe 2002 8 Elektromagnetische Verträglichkeit EMV Teil 6 3 Fachgrundnorm Störaussendung DIN EN 61000 6 1 Ausgabe 2002 8 Elektromagnetische Verträglich...

Страница 42: ... XXL and XXXL with flat COIL User Manual Inductive power supply set Picture shows standard Inductive Power Supply for diameter up to 300mm INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY 25 and 50mm mounting tape to fix coil on shaft Optional AC DC Adapter 120Watt 24V 5A IND PWR AC DC module Input AC from coil Output 6 5VDC 1000 2400mA CUL 1 00 mm Enamelled copper wire Ferrite tape 30mmx3m Power Head wi...

Страница 43: ...llic objects because this results in eddy currents which could overload the device and strong heat up small objects Also the probe could be destroyed No metallic objects other than the disc type coil should be located in the air gap of the power head The same applies to metallic parts within a radius of up to 50 mm in all directions Do not use damaged or faulty cables Never touch in the area betwe...

Страница 44: ...sion until 9 2015 MTP IND PWR V01 03 AC DC Module for inductive power Input 30 60kHz 10 60V AC Can also power with DC 24V Input on COIL COIL Output 6 5 DC Current up to 2400mA Weight 60 gram Vibration 5g Shock 3000g Control pin assignment IND PWR COIL AC IN 30 60kHz 6 5V DC OUT IND PWR COIL AC INPUT 30 60kHz IND PWR 6 5V DC OUTPUT ...

Страница 45: ...r NEW version from 9 2015 MTP IND PWR V04 AC DC Module for inductive power Input 30 60kHz 10 60V AC Can also be power with DC 24V Input on AC1 AC2 Output 6 5 DC Current up to 2400mA Weight 60 gram Vibration 5g Shock 3000g pin assignment recommend for up to 2 4A output 6 5V DC IND PWR COIL AC IN 30 60kHz 6 5V DC OUT ...

Страница 46: ...Version 2018 11 46 Technical Data are subject to change without notice MTP IND PWR AC DC Module for inductive power new version from 9 2015 connection diagram ...

Страница 47: ...Version 2018 11 47 Technical Data are subject to change without notice MTP module housing dimensions Weight about 60 grams ...

Страница 48: ...Tape 2x parallel and 1x in the middle over two layer around the shaft Make power coil with 3 18 windings for 1000 20mm diameter see diagram and twisted the end of wire Use 0 63 1 00 mm 1 00mm for diameter of 100 1000mm CUL wire Enamelled copper wire Strip the isolation from the end of the wire with a skinning tool or head up you soldering iron over 450 C to burn off the insulation from the wire ...

Страница 49: ...wer head in the max distance to the coil The output voltage must be 6 5 V The pins Coil are the AC power input from the coil On the pins 6 5 and GND you get a stabilized output voltage of 6 5V DC The max load current on the DC output is 2400mA The IND PWR converter will use instead battery pack Never use any battery together with the MTP IndPwr You should mount the power head at a fixed location t...

Страница 50: ... capacity from 150nF up to 470nF Windings 1 nF Diameter mm 4 250nF 1000 5 150nF 600 6 150nF 490 8 150nF 205 9 150nF 160 10 150nF 135 12 150nF 95 15 150nF 40 18 150nF 35 21 150nF 25 23 150nF 20 Distance dependent of current consumption e g 2000mA at 5 10mm 500mA at 10 15mm 0 200 400 600 800 1000 1200 0 5 10 15 20 25 Diameter mm Windings Optimum windings for steel shafts Magnetic field Distance 5 15...

Страница 51: ...eads Diameter 150mm 300mm 500mm 1000mm 4 Channel XL XL XL XXL 8 Channel XL XL XXL XXXL 16 Channel XL XXL XXXL XXXL 32 Channel XXL XXXL XXXL On request IND PWR HEAD XL and XXL IND PWR HEAD XXXL Caution for use of XXL and XXXL power heads Cable must unrolled for use otherwise it will warm up ...

Страница 52: ...Version 2018 11 52 Technical Data are subject to change without notice Dimensions of IND PWR HEAD XL and XXL ...

Страница 53: ...Version 2018 11 53 Technical Data are subject to change without notice Dimensions of IND PWR HEAD XXXL ...

Страница 54: ...e inductive power head Example of mounting Magnetic field Shaft with Cu wire Coil Don t use for mounting any kind metal in this area 25 30mm Otherwise magnetic energy will flow in the metal and decrease the distance between power head and coil on shaft 25 30mm Wrong Mounting only if metal plate cover the active area of inductive head ...

Страница 55: ...wer output AC 25 35kHz for power head L XL XXL and XXXL Power input 10 30 V DC typical 24V Power consumption 100 Watt deepens of power head Dimensions 205 x 105 x 65mm Weight 1 275 kg Environmental Operating 20 70 C Humidity 20 80 not condensing Vibration 5g Mil Standard Static acceleration 10g in all directions Shock 50g in all directions ...

Страница 56: ...typical 24V power head up to 100 WATT deepens of power head E have no function Powering and AC out Power Switch Power INPUT DC 10 30V typical 24V up to 100WATT LED flashing auto adjustment LED ON finish ON Inductive resonance freq of power head reached Can take up to 20sec Power control LED Control out of function AC 25 35kHz output for power head ...

Страница 57: ...telemetry com MTP INDUCTIVE POWER with RING COIL User Manual Inductive power supply set INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY IND PWR AC DC module Input AC from coil Output 6 5VDC max 2400mA Power Head with 5m cable optional longer cable up to 25m Power supply for power head Inductive ring coil CUL 0 63 mm for IND PWR coil and IND DATA coil Enamelled copper wire DC power cable AC DC Adapter 12...

Страница 58: ...llic objects because this results in eddy currents which could overload the device and strong heat up small objects Also the probe could be destroyed No metallic objects other than the disc type coil should be located in the air gap of the power head The same applies to metallic parts within a radius of up to 50 mm in all directions Do not use damaged or faulty cables Never touch in the area betwe...

Страница 59: ...on until 9 2015 MTP IND PWR AC DC Module for inductive power Input 30 60kHz 10 60V AC Can also be power with DC 12 24V Input on COIL COIL Output 6 5 DC Current up to 2400mA Weight 60 gram Vibration 5g Shock 3000g Control pin assignment IND PWR COIL AC IN 30 60kHz 6 5V DC OUT IND PWR COIL AC INPUT 30 60kHz IND PWR 6 5V DC OUTPUT ...

Страница 60: ...r new version from 9 2015 MTP IND PWR V04 AC DC Module for inductive power Input 30 60kHz 10 60V AC Can also be power with DC 24V Input on AC1 AC2 Output 6 5 DC Current up to 2400mA Weight 60 gram Vibration 5g Shock 3000g pin assignment recommend for up to 2 4A output 6 5V DC IND PWR COIL AC IN 30 60kHz 6 5V DC OUT ...

Страница 61: ...Version 2018 11 61 Technical Data are subject to change without notice MTP IND PWR AC DC Module for inductive power new version from 9 2015 connection diagram ...

Страница 62: ...Version 2018 11 62 Technical Data are subject to change without notice MTP IND PWR housing dimensions Weight about 60 grams ...

Страница 63: ...al 5 50mm In ideal case upto 100mm IND PWR Head Distance to coil 5 30 mm IND Data Pickup Distance to coil 50mm IND Data Pickup Distance to coil 50mm Solder pins for data coil and wire to IND TX 45MHz Please use twisted wire If you use longer wires 100mm please use shied and twisted wire e g LAN cable CAT 7 max 1000mm recommend only shielded Solder pins for power coil and wire to IND PWR 6 5V Pleas...

Страница 64: ... 2 loops with the twisted pair cable through the core Normal is this ferrite core a part of the delivery at RING Coil version from KMT At new version IND PWR V04 not more necessary Power wire from power coil Must not be shield but it must built in a ferrite core in the wire Only vor IND PWR V01 03 At new version IND PWR V04 not more necessary Data wire from data coil We recommend at longer wires 1...

Страница 65: ...end to fix the wire of coil with some epoxy resin data power coil Use shrink tubing Direct behind the solder pins the data wire must be twisted otherwise you can get data transmission problems Best use shield twisted pair cable or cover wire with aluminum foil Avoid this bad wiring Here you can get transmission problems Good Bad ...

Страница 66: ...notice Inductive power supply RING COIL Distance power head Distance 5 30mm PWR COIL 5 winding with CUL wire 0 63mm Enamelled copper wire Windings depends of diameter See label on RING Coil DATA COIL 1 winding with CUL wire 0 63mm Enamelled copper wire Distance 9mm ...

Страница 67: ...Version 2018 11 67 Technical Data are subject to change without notice Inductive power supply Example of a RING COIL with inner diameter 191mm ...

Страница 68: ...Version 2018 11 68 Technical Data are subject to change without notice Dimensions of IND PWR HEAD XXL ...

Страница 69: ...Version 2018 11 69 Technical Data are subject to change without notice Dimensions of IND PWR HEAD XXL ...

Страница 70: ...Version 2018 11 70 Technical Data are subject to change without notice IND PWR HEAD XXL Caution for use of power heads Cable must unrolled for use otherwise it will warm up ...

Страница 71: ...Version 2018 11 71 Technical Data are subject to change without notice Dimensions of IND PWR HEAD XXXL ...

Страница 72: ...Version 2018 11 72 Technical Data are subject to change without notice IND PWR HEAD XXXL Caution for use of power heads Cable must unrolled for use otherwise it will warm up ...

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