Klimawent BIG-10000/Ex Скачать руководство пользователя страница 6

Klimawent

 – the warranty of highest quality at attractive price 

 

 

 

6 z 20 

Filtering unit

 

BIG-10000/Ex

 

08.10.2019 

 

 

 

 

 

 

 Fig. No.4  Filtration scheme 

 

 Fig. No.5  Scheme of filters regeneration 

 

 

ASSEMBLY  AND  STARTUP 

6.1  Description of mounting 

Before the assembly of the device in the place of use, check if the device is complete, and if it is not damaged, or 
there are indentations, etc.  The appliance is delivered in two assemblies,  so it should be installed by means of 
adequate lifting devices and by a specialised assembly team. 
First,  put the supporting structure with the hopper chamber.  The supporting frame should be levelled and its legs 
fastened  firmly  to the  floor.    Having  installed  the  first  assembly,    put the  chamber  of  filters  (with  the  fixed  to  it 
regeneration chamber) on it. Handle with care, as the assembly is of large dimensions. At the upper part of the 
regeneration  chamber  are  installed  lifting  hooks    (for  lifting  and  positioning  during  the  transport  and  assembly 
activities). 
After the chamber of filters is connected with the supporting structure,  seal up the join surface 

with “silicone” and 

screw it up thoroughly with bolts.  The screws, bolts and “silicone” are delivered by manufacturer along with the 
device. 
The compressed air tank and the electromagnetic valves are delivered to the operator in completely assembled 
state.  Having installed the device, connect it to the external compressed air installation of 0,6 

 0,8 MPa.  The 

pressure air must not contain pollutants, oil and humidity. 

The connection must be equipped with a cut-off valve, air filter and a dewaterer. These elements are not 
delivered along with the device.

 

The nominal diameter of the compressed air connection (for the device of  9 cartridge filters and at the nominal 
diameter of the compress

ed air tank of 8”) should be 1”1/2. 

 

6.2  Start-up

 

Upon  first  operation  of  the  compressed  air  installation  (of  the  device),  check  if  the  connected  part  of  the 
compressed air system is sufficiently cleaned of the metal particles, rust, etc., because the membrane of the ele-
ctromagnetic valves would get damaged. If in the first stage of start-up there is not enough air flow intensity (in 
the system) 

– this means the valves are not tight enough.  Shut the cut-off valve in the supply of the compressed 

air tank.  Wait until the air pressure in the system reaches 0,6 

 0,8 MPa, and then quickly open the cut-off valve. 

The fan chamber with the Ex fan inside 

– is located on top of the filtering unit – see Fig. No.3. 

Connect the electrical system, power supply and the control units  

–  strictly according to the enclosed Connection 

Diagram Fig. No.7, 8 and 9. As the control system is very complicated, any activity of device connection/energizing 
must be carried out by an authorised installing team with qualifications. The filtering unit and the fan should be 
connected to the equilibrating grounding profile. 
Connect the motor with reference to the adequate data placed on the nominal data plate and in conformity with 
the Connection Diagram on the cover of the terminal box (fastened to the motor). 

Switchgear A1 should be mounted in area, beyond the explosion hazard zone

.

 

 

6.3  ATEX Directive

 

BIG-10000/Ex filtering unit has been classified, according to the 2014/34/Ex Directive and therefore,  it is 
important to take precaution measures during the installing and start-up, and follow subsequent aspects: 

  As the filtering unit is of  Category  3D,   it should be installed  according to the PN-EN 60079-0:2013,  

PN-EN  1127-1:2011,    PN-EN  13463-1:2010  standards,  therefore  the  installer  must  be  thoroughly  ac-
quainted with the contents of these standards

.

 

 
 

 

Содержание BIG-10000/Ex

Страница 1: ...UNCTION 4 ASSEMBLY AND STARTUP 6 OPERATIONAL USE 8 TROUBLESHOOTING GUIDE 15 MAINTENANCE AND REPAIR 15 OCCUPATIONAL HEALTH AND SAFETY 16 TRANSPORT AND STORAGE 16 TERMS OF WARRANTY 16 DECLARATION OF CON...

Страница 2: ...Safety of machinery Safe distances to prevent hazard zones from being reached by up per and lower limbs EN 60079 0 2013 03 A11 2014 03 Electrical appliances in areas of gas explosion hazard Part 0 Gen...

Страница 3: ...0 C what might result in damage of the filters 3 2 In the course of operational use it is important to prevent ignition sources i e sparks cigarette butts embers from getting into the filtering unit 3...

Страница 4: ...ified as zone 22 Fig No 2 Classification ATEX internal zones STRUCTURE ADN FUNCTION 5 1 Structure BIG 10000 Ex filtering unit consists of three functional assemblies Regeneration chamber being the upp...

Страница 5: ...the fan chamber are delivered upon separate order 5 2 Function BIG 10000 Ex filtering unit provides separation of the air containing dry dust fraction The dust laden air is guided to the chamber of f...

Страница 6: ...ice of 9 cartridge filters and at the nominal diameter of the compressed air tank of 8 should be 1 1 2 6 2 Start up Upon first operation of the compressed air installation of the device check if the c...

Страница 7: ...erson according to being in force regulations in this range Any device modification change within the construction and mounting without the consent of deliverer shall cause the invalidation of conform...

Страница 8: ...al 7 1 Description of the control system Control unit is designed to operate the filtering unit providing automatic regeneration of surfaces of the filters by means of cyclical impulses of compressed...

Страница 9: ...e price 08 10 2019 Filtering unit BIG 10000 Ex 9 z 20 Fig No 11 Switchgear A1 internal view Micro controller A2 provides control of the electromagnetic valves the function is described in Section 7 2...

Страница 10: ...omation disconnects the fan and the system of regeneration of filters Any electrical connections ought to be performed in conformity with the above placed Connection Diagram see Fig No 7 8 9 Motor in...

Страница 11: ...Klimawent the warranty of highest quality at attractive price 08 10 2019 Filtering unit BIG 10000 Ex 11 z 20...

Страница 12: ...Klimawent the warranty of highest quality at attractive price 12 z 20 Filtering unit BIG 10000 Ex 08 10 2019...

Страница 13: ...Klimawent the warranty of highest quality at attractive price 08 10 2019 Filtering unit BIG 10000 Ex 13 z 20...

Страница 14: ...the appliance is installed a temperature sensor At the moment when the temperature of the conveyed air exceeds 40 C an acoustic signal buzzer activates this is signalised by the H4 HIGH TEMPERATURE l...

Страница 15: ...filters are damaged or worn out replace them for new The filters should be drawn out beginning from the filter closest to the inspection door Before User draws out the filter first release the mountin...

Страница 16: ...nge of personal protection against electric shock Connection to the power supply system should be executed by an authorised person with electrical qualifications Maximum operational pressure of the co...

Страница 17: ...of the European Parliament and of the Council of the 26 February 2014 on the harmo nisation of the laws of the Member States relating to the equipment and protective systems intended for use in poten...

Страница 18: ...Klimawent the warranty of highest quality at attractive price 18 z 20 Filtering unit BIG 10000 Ex 08 10 2019 NOTES...

Страница 19: ...Klimawent the warranty of highest quality at attractive price 08 10 2019 Filtering unit BIG 10000 Ex 19 z 20 NOTES...

Страница 20: ...Klimawent the warranty of highest quality at attractive price 20 z 20 Filtering unit BIG 10000 Ex 08 10 2019 NOTES...

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