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Kirby Morgan Dive Systems, Inc.

®

1430 Jason Way Santa Maria, California  93455

 Phone:  805/928-7772     Fax:  805/928-0342

www.KirbyMorgan.com   email: [email protected]

KI

RBY

 MORGA

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  D

IV

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© ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. 

Document # 100308006

Part # 510-674/675/676/679/680/681

Cold Water Neck Dam

Neck Dam Removal:

1.  Remove the O-ring from the neck ring assembly.

2.  Use the 

7/64

" Allen wrench to remove the chin

     weight mounting screws.  

     Remove chin weight.

3.  Remove the pull strap mount screws with a #2  Phillips screwdriver. Remove pull strap and strap plate.

4.  Remove the chin strap and adjustment buckle mounting screws.

     Remove chin strap and adjustment buckle. 

5.  Unscrew all of the neck dam mount screws from the step ring.  

6.  Remove the old neck dam with the split rings  from the stepped ring .

7.  Remove the 2 split rings from the old neck dam . Discard old neck dam.

8.  Inspect for damage and clean all parts as needed.    

Read all instructions prior to installing new neck dam.

 

 

 

Neoprene Neck Dam Replacement:

New Neoprene neck dams are nylon 2 side, 2 color, wetsuit material, 

1/8

" thick. Inside is BLUE, outside is BLACK. Both sides are marked at the 

front and back center lines to help with alignment for assembly.

1) On a flat level surface, align the proper ends of the split rings P/N 

540-105.

 

Using any type of tape available, duct masking etc., tape both ends together 

on the bottom side only, so they will not separate during assembly.

2) MAKING SURE THE BLACK SIDE OF THE 

NECK DAM (2) IS  FACING OUT, place the dam 

on a flat level surface.

3) With the stepped ring P/N 

560-078

 side having the 

most holes, facing up, place the  ring, on top of the 

neck dam, making sure the center of the ring at each 

end and the inside curve of the ring, line up with the 

marks on the neck dam.  Figs 1 & 2

4) Holding the neck dam onto the stepped ring, lift the 2 parts together and place them on top of 

the 2 aligned split rings.

NOTE: The neck dam,  stepped ring and split rings MUST be properly aligned in order to get all of 

the screws to thread correctly. When placing the neck dam & stepped ring on top of the split rings, 

be sure the center (straight) alignment marks on both ends are over the splits in the bottom rings. 

Fig 3

 

Parts Needed: 

 

Part #      Description   

Qty

1.  

510-450    O-Ring, Main Seal 

  1

2.  

540-105    Split Rings 

 

  2

3.  

See Heading

  Neck Dam 

 

  1

4.  

560-078    Stepped Ring   

  1

5.  

530-808    Pull Strap 

 

  1

6.  

540-115    Strap Plate 

 

  1

7.  

530-220    Pull Strap Mount Screws 

  2

8.  

530-024    Neck Dam Mount Screw      24

9.  

See Heading  Neck Dam/Ring Assembly    1

 Fig 2

Fig 1

Tools Required:

1.  

7/64

" Allen Wrench.

2.  #2 Phillips Screwdriver

3. Torque Screwdriver  

     

7/64

" Allen wrench attachment 

     2 point Phillips head screwdriver  

      attachment.

4.  Silicone Lubricant.

5.  Sharp Razor Blade

2

3

4

5

6

7

8

9

1

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