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KCR32C Handbook

Page

Temperature Programmer Handbook

Issue:

6.052

Date:

25 May 2021

2021 Kilncare Ltd.

www.kilncare.co.uk

KCR32C

Содержание KCR32C

Страница 2: ...nce temperature icon ramp rate icon time icon radio icon mimic display segment display main display start stop key running LED up key right key down key left key event LED event key fuse cable on off...

Страница 3: ...ter the programming mode To change firing data press the keys to change the displayed value Use the key again as necessary to step to the next firing value or segment to be reviewed or changed To mark...

Страница 4: ...atures 5 Turning On 6 Programming 7 Control Relay Option 9 Firing 12 Cooling 13 Operating Notes 14 Adjusting While Firing 15 Error Messages 16 Sample Glass Programs 18 Sample Ceramics Programs 19 Othe...

Страница 5: ...to 999 hour FULL Ideal for glass or ceramics use Programs can be altered while firing Program pause and advance facilities Keyboard lockable Delayed start facility up to 99 hours 59 mins Power failur...

Страница 6: ...keyboard has been locked This is an anti tamper feature Press the keys together hold down for 5 seconds to unlock During firing the right hand decimal point will light to show when heating power is be...

Страница 7: ...ns the next segment until the end of the program is reached The KCR32C is capable of both positive heating ramps and negative cooling ramps as used in glassmaking for annealing The type of ramp is cle...

Страница 8: ...s minutes This can be altered in the range 00 00 to 99 59 with the keys The soak period indicator on the mimic panel will flash The next push of the key increments the segment number digit and firing...

Страница 9: ...e KCR32C has an optional control relay that can be configured see installation section as not used an event output a damper control output or a fan control output Control Relay Option Event Output The...

Страница 10: ...perature prompt is now shown Press the key The damper open temperature is now shown Adjust with the keys hold down for acceleration Press the key The KCR32C will now reset and the new damper control t...

Страница 11: ...e prompt is now shown Press the key The fan stop temperature is now shown Adjust with the keys hold down for acceleration Press the key The KCR32C will now reset and the new fan control temperatures w...

Страница 12: ...soak temperature then the KCR32C will apply heating power to the kiln for 12 seconds every 30 seconds The kiln heating indicator will light for 12 seconds every 30 seconds If the kiln has a contactor...

Страница 13: ...the kiln temperature is above 40 C the display alternates every 5 seconds be tween the kiln temperature and HOt When the kiln has cooled to less than 40 C the display alternates every 5 seconds betwee...

Страница 14: ...d Pressing the key again will cause the KCR32C to restart the firing from the begin ning The KCR32C will look at the current kiln temperature and if this is greater than the required soak temperature...

Страница 15: ...anges are being made The KCR32C will return to its normal running display 20 seconds after key presses cease or immediately after End is displayed Changes made to programs in this way are stored and a...

Страница 16: ...ring checked Replace thermocouple if neces sary Thermocouple reversed kiln temperature apparently less than 40 C This is an instal lation fault Get wiring checked Cooling error The kiln has been on ze...

Страница 17: ...mit Possible causes kiln room vent fan failure kiln room too small ventilation grills blocked damper or bung left open controller mounted too close to kiln Program Error This error message is dis play...

Страница 18: ...182 427 00 00 End 3 6mm Bullseye Fuse 222 677 00 30 333 795 00 10 FULL 482 01 00 83 371 00 01 End 4 6mm Bullseye Slump 167 640 00 10 FULL 482 01 00 56 371 00 01 End 5 6mm Spectrum System 96 Fuse 200 5...

Страница 19: ...ustre 750 C 100 400 FULL 750 00 00 00 00 End Note It has been found that a kiln controller will give greater heat work as the temperature increases Therefore to achieve a stoneware firing of cone 8 9...

Страница 20: ...r feature used to ensure that the operation of the KCR32C or the program data cannot be altered by un authorised people The KCR32C can be locked when it is idle not firing or while it is firing It can...

Страница 21: ...bytes If the green LED next to the USB connector illuminates then the inserted FLASH drive is acceptable The drive can be inserted at any time with the controller either on or off It can also be remov...

Страница 22: ...he firing is complete and when the kiln has cooled to 100 C A file LOGnnn CSV is created on the FLASH drive The first file to be created will be LOG000 CSV Subsequent firings will generate LOG001 CSV...

Страница 23: ...vent LED above the event key on the front panel will be off Year Month Day Hour Min Sec Kiln Temp Setpoint Ambient Temp Program Segment Event Status 2020 6 20 13 17 45 148 4 150 1 22 6 1 1 0 HEATING R...

Страница 24: ...hr to 600 C then soak 0 minutes Segment 3 FULL to 1250 C then soak 15 minutes Segment 4 End The contents of PROGRAMS TXT would be 7 1 50 120 60 0 7 2 150 600 0 0 7 3 1000 1250 15 0 7 4 0 0 0 0 Notes 1...

Страница 25: ...ure of 1050 C and with a kiln power rating of 3 0kW The contents of CONFIG TXT would be 50 60 0 0 2 1050 14 30 Note out of range values will not be stored ignored Note refer to the Installation Sectio...

Страница 26: ...Anti surge 20mm ceramic HRC IP50 To meet Electromagnetic Compatibility requirements the controller lead should not exceed 3 0m in length This instrument is designed for use mainly in Domestic Commerc...

Страница 27: ...ews The bracket mounting holes are spaced 70mm The instrument can be removed from this bracket for in hand programming if required Spare wall brackets are available The coil of the each kiln contactor...

Страница 28: ...t L Event Damper Fan Control Output L Control Output Neutral N Earth 8 9 14 12 13 11 5 6 1 2 3 7 E A1 B1 A3 C3 B2 Shell B3 FUSE 3 15AT K1 K2 K3 90 264VAC CONTROLLER ORANGE WHITE BROWN BLUE WHITE BLACK...

Страница 29: ...If an error message is generated the firing is terminated the alarm buzzer sounds and the alarm output contact opens This output is usually used to drive a secondary policeman contactor to isolate po...

Страница 30: ...9 99 0 C 11 Proportional band 1 999 55 C 12 Integral time seconds 0 9999 200 0 disabled 13 Differential time seconds 0 999 10 0 disabled 14 Kiln element power 0 9999 0 1 unit 0 1kW 43 Engineer lockup...

Страница 31: ...ious firing useful for repetitive overnight firings In either case the actual start delay can be edited by the user 47 Skip start delay after power failure By default this feature is disabled and in t...

Страница 32: ...osure Material ABS flame retardant UL 94V 0 Sealing IP51 Size 80 68mm W 165mm L 28mm D Colour Black Dark Grey RAL9011 RAL7012 Error Handling Thermocouple failure detection Thermocouple reversal detect...

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