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電動起子控制器操作手冊

OPERATION AND MAINTENANCE MANUAL

內附零件分解圖與零件表

SKP-BC32HL

CONTROLLER

LOW VOLTAGE METAL ASSEMBLY SCREW DRIVER

KILEWS INDUSTRIAL CO., LTD.

OBR-T09ce

Содержание SKP-BC32HL

Страница 1: ...電動起子控制器操作手冊 OPERATION AND MAINTENANCE MANUAL 內附零件分解圖與零件表 SKP BC32HL CONTROLLER OF LOW VOLTAGE METAL ASSEMBLY SCREW DRIVER KILEWS INDUSTRIAL CO LTD OBR T09ce ...

Страница 2: ...ds of the operator Failure to observe the following warnings could result in injury When using electric tools Basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following 1 General Safety Rules 2 2 Operations Cautions 4 3 Main Technical Parameter 5 4 Control Panel Specifications 6 Functions of Keys on Panel 7 I O Inserting...

Страница 3: ...plugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of cord suitable for outdoor use reduces the risk of electric shock 3 Personal Safety a Stay alert watch what you are doing and use common sense when operating a powe...

Страница 4: ...s are cause by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tools accessories and tool bits ect in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the wor...

Страница 5: ...d send back the Controller for repair 7 When Electric Screwdriver is running if slides Forward Reverse Switch instantly device will generate the protection program to force Electric Screwdriver stop 8 Please do not disassemble Electric Screwdriver casually and try to repair it by self 9 When Controller is not in use please turn the main power switch OFF and unplug the power 10 Installation shall b...

Страница 6: ...se Manual response ON OFF External Connection Input Confirm key Reset Key External Connection Output OK NG OK ALL Electric Screwdriver Speed Control SPEED HI LO Slow Start Size mm 150 48 130 mm Weight Kg 0 9 Applicable Electric Screwdrivers SKD BC203L SKD BC207L SKD BC210L SKD BC512L SKD BC512P SKD BC519L SKD BC519P SKD BC512LF SKD BC512PF Accessories Power cord 1 Suspension Bail 2 Terminal Block ...

Страница 7: ...Speed Switch POWER CLEAR Key POWER SWITCH Functional Selection Confirm Key I O Inserting Hole Instruction Up Selecting Key Functional Dip Switch Instruction Down Selecting Key Rubber shim System Build in Reset Key 19 Suspension bail Power Indicator 4 Control panel specifications 3 4 5 6 7 8 9 16 17 18 10 19 1 2 11 12 14 13 15 ...

Страница 8: ...g system this key can increase the number This key will point out user set up number and unit during the process U1 No 1 setting number U2 No 2 setting number U3 No 3 setting number U4 No 4 setting number U5 No 5 setting number DOWN When entering system this key can decrease number This key will point out user set up number and group during the process U1 No 1 setting number U2 No 2 setting number...

Страница 9: ...ot exceed 24V 10mA CN3 NG Output Output one signal when having an erroneous operation Auto start If operator needs to input voltage please do not exceed 24V 10mA CN4 OK ALL Output Output one signal after finishing the setting value of screw number count Auto start If operator needs to input voltage please do not exceed 24V 10mA CN5 COM CN6 GATE Input confirm switch for external connection OFF ON I...

Страница 10: ...achine table to identify the fastener has been removed from working table and new fastener goes through another SENSOR for confirming the new fastener that has reached the working table Therefore two confirming signals allow SKP C32HL to start the Electric Screwdriver running Select OFF means only need one SENSOR to confirm the fastener that has been removed from this working table this allows Ele...

Страница 11: ...ange this switch to ON then system will ask how many screws SC of the fastening position been required If need auto response time setting At or if need to use the Slow Start setting Rc SW6 Arrangement form The memory can save five units number user can push switch ON the system will automatically arrange five units easy for user to make arrangement at work If using three units of data only and let...

Страница 12: ...t number screws are not completed Lasting buzz s and LED red flash PROCESS TO SET UP SYSTEM 1 Please connect the cord turn on the power switch until LED shows number 2 Please press SELECT key over three seconds till buzzer making sound the panel will show to push UP DOWN to decrease or increase the number it can set up five units of number 3 To press SELECT key buzzer will sound the panel will sho...

Страница 13: ...can freely adjust Ht However if Ht and Lt is closer it will request more precise Ht Lt mainly set up the period of time If stop is within the set period it means OK In contras it will be NG as stop before Lt or after Ht and should reconfirm whether wrong screws is taken More precise requested means more correct Ht Lt set up should be The LT accepts 0 02 but it can be increased or decreased in SELE...

Страница 14: ...L SELECT CHECK When use Electric Screwdriver Controller it should be grounded to avoid operator getting electrical shock This controller is equipped with 3 leading wires and 3 pins of grounding plug to fit for grounding type of outlet The grounding wire must be connected firmly with power supply equipment for effective grounding result The leading wire with yellow green color is a grounding wire N...

Страница 15: ...d must be performed by an authorized service center 3 KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not consulted 4 Repairs should by made only by authorized trained personnel Consult your nearest KILEWS authorized service center 5 It is the responsibility of the employer to place the information in this manual into the hands of the operator DO N...

Страница 16: ... KILEWS SKD BC 系列計數器電動起子使用控制器若搭配非 KILEWS 起子使用以及使用非 KILEWS 原廠的零配件維修而造成控制器發生故障或品質不良導致一切保證失效本廠恕不負責 3 起子在進行中若瞬間切換正反開關機器將會啟動保護程式起子將停止運轉 1 操作前請詳細閱讀操作手冊並且按照安全規範操作此電源供應器 2 當插入或拔開起子連接線和電源線之插頭時需抓緊電纜線之插頭部分 3 請將此電源供應器固定避免因拉扯而造成危險 4 請勿靠近油化學物質或熱的物體同時也注意不要讓電纜線在工作中刮磨到銳利的物品 5 此型控制器只能專門供 KILEWS 無碳刷電動起子計數器專用勿將電動螺絲起子控制器使用於其他機械 6 假如控制器過熱或負載使用電流超過保險絲最大額定電流時快速型保險絲會自動熔斷切斷電源持續跳脫或開關動作不正常時請立即停止操作並將電動...

Страница 17: ...格警示 On Off FF EF with LED and buzzer 偵測合格警示 On Off FF EF with LED and buzzer 自動回覆手動回覆 ON OFF 外部接續輸入確認開關回復開關外部接續輸出 OK NG OK ALL 控制起子轉速 SPEED HI LO 緩啟動尺寸 mm 150 48 130 mm 重量 Kg 0 9 適用之電動螺絲起子 SKD BC203L SKD BC207L SKD BC210L SKD BC512L SKD BC512P SKD BC519L SKD BC519P SKD BC512LF SKD BC512PF 配件電源線 1 固定架 2 Terminal Block 1 搭配 SKP BC32HL 的起子必須為 6PIN 起子因此使用者在使用時請確認起子型號為 SKD BC 系列之起子和連接頭是否為 6PIN ...

Страница 18: ...K 計數器工作燈電源線插頭 OK 燈接地裝置 N G 燈 HI LO 轉速開關 POWER CLEAR 計數器電源清除鍵 POWER SWITCH 電源開關 SELECT CONFIRM 功能選擇確認鍵 I O 插孔說明 UP 上選鍵功能指撥開關說明 DOWN 下選鍵 RUBBER SHIM 腳墊 S RESET 內置系統重置鍵 19 SUSPENSION BAIL 固定腳柱電源指示燈面板規格 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 10 19 ...

Страница 19: ...SC At Rc SP Ht Lt LL CHECK CONFIRM 系統確認鍵當 DIP SW3 ON 時每計數到設定的次數時系統會要求操作人員按此鍵加以確認參考 CONFIRM 模式 UP 上選鍵進入系統設定畫面時此鍵可以增加數值在使用過程中案此鍵會提示使用者現在第幾組的設定值即 U1 第 1 組設定值 U2 第 2 組設定值 U3 第 3 組設定值 U4 第 4 組設定值 U5 第 5 組設定值 DOWN 下選鍵進入系統設定畫面時此鍵可以減少數值在使用過程中案此鍵會提示使用者現在第幾組的設定值即 U1 第 1 組設定值 U2 第 2 組設定值 U3 第 3 組設定值 U4 第 4 組設定值 U5 第 5 組設定值鎖附一個螺絲工作完成錯誤操作會發出聲響警示操作人員錯誤操作會發出聲響警示工作完成錯誤操作會發出聲響警示每鎖附一個螺絲與工作結束會發出聲響...

Страница 20: ... 24V 10mA 根據 At 設定時間決定 CN5 COM CN6 GATE 輸入外接確認開關 OFF ON 輸入一個確認信號使機器判定被鎖物為有效值感應開關作業上的外接開關可以接上一個或兩個開關接任何開關時都必須與 COM CN5 銜接 CN7 CLR 輸入外接 CLEAR 開關清除剩餘螺絲次數值可外接確認開關接任何開關時都必須與 COM CN5 銜接 CN1 V 和 CN5 COM 可供給 DC 32V DC20V SKP BC32HL 系統使用的是 HI 則 CN1 CN5 提供的為 DC32V SKP BC32HL 系統使用的為 LO 則 CN1 CN5 提供的為 DC20V 若需要其他的 DC 電壓使用者必須自行使用降壓電路來降壓端子接線簡圖輸入若使用者需要輸入電壓來驅動警示儀器輸入電壓請勿超過 DC24V 10 mA 輸出 ON OFF ON...

Страница 21: ... SW4 開關模式選擇 ON 表示在外接的 SENSOR 必須要有兩個訊號給 SKP C32HL 則表示在作業的製程上被鎖物必須經機台上的 SENSOR 確認有離開工作檯面上而且新的被鎖物再經由另一 SENSOR 確認有到此作業檯面上如此兩個確認 SKP C32HL 才會動作起子才會啟動選擇 OFF 則表示只需要一個 SENSOR 來確認確認被鎖物有離開此工作檯面電動起子才會有動作 CONFIRM 模式代號說明備註為一個開關 SENSOR 確認方式 SW2 ON SW3 OFF SW4 OFF Output 為二個開關 SENSOR 確認方式 SW2 ON SW3 OFF SW4 ON Output 面板上 CONFIRM 手動確認方式 SW3 ON SW2 OFF SW4 OFF 面板 CONFIRM 為一個開關 SENSOR 長 ON 確認方式面板上 CON...

Страница 22: ...定此自動學習模式全由電動起子來實際鎖螺絲自動記憶螺絲從開始到鎖緊的時間使用者只需將此開關切換到 ON 系統會詢問此工位需要記錄在第幾組數據 SL 鎖幾顆螺絲 SC 是否需要自動回覆時間設定 At 是否需要使用緩啟動的設置 Rc 緩轉速的段數 SP SW6 組別排列模式暫存記憶體內可以儲存 5 組的數據使用者可以將此開關 ON 系統將會自動將 5 組的數據做排列方便使用者作工作上的安排若使用只有 3 組的數據只想讓 3 組數據循環可以在 U4 的計數次數 SC 設定為 00 如此在 SW6 切換 ON 時系統將會自動從 U1 U3 循環 ...

Страница 23: ... SELECT 螢幕會顯示按 UP DOWN 增加或減少數值最多可以設定到 9 9 Ht 設定起子停止時間 8 按 SELECT 螢幕會顯示按 POWER 鍵調整小數點 UP DOWN 增加或減少數值最多可以設定到 9 99 Lt 設定起子啟動偵測時間 02 表示 0 02 9 按 SELECT 螢幕會顯示按 POWER 鍵調整小數點按 UP DOWN 增加或減少數值最多可以設定到 9 99 功能名稱設置時間及數值功能解釋蜂鳴時間發光二極體原廠設定值 SL 01 05 數據組別 SC 1 99 計數次數 05 At 0 0 9 9 自動回覆時間 AUTO T 訊號輸出時間 1 0 RC 0 0 9 9 緩啟動時間 SP L0 L9 緩啟動轉速 30 100 L0 L9 Rated speed L0 Ht 0 1 9 9 Hi time 起子停止時...

Страница 24: ...停止則表示螺絲在鎖的過程中不正常 N G 需再次確認是否拿錯螺絲或者拿錯被鎖物 Ht Lt 的時間設定的越精密則表示要求時間越嚴格此系統 Lt 的時間默認為 0 02 以符合大眾的要求若要修改則可到 SELECT 內容進行增加或減少電動起子啟動時間示意圖螺絲鎖死或螺絲錯誤螺絲滑牙或螺絲錯誤 STOP STAR N G OK N G Lt 0 02 s Ht 2 0 s 若起子在 Lt 前停止若起子超過 Ht 尚未停止起子超過 Lt 時間並且在 Ht 之前停止則系統判定 OK Lt 0 02 Ht 2 0 LL 1 0 OK N G N G 起子若在虛線區段停止系統會判定為正常鎖付顯示 OK 若起子在 Lt 時間停止或超過 Ht 時間尚未停止則系統將會判定成 N G 使用者可以自由調整 Lt 的時間若 Lt 與 Ht 的時間越接近則表示系統會判定需要更精準 ...

Страница 25: ...時就是螺絲鎖附完成的時間使用者可以進行多次測試直到滿意為止使用者可以將 DIP SW5 開關切至 OFF 狀態如此系統將自動設定 Lt Ht 的時間 4 若使用者認為數值尚不理想再將 DIP SW5 切至 OFF 狀態時可按住 SELECT 3 秒以上進去選單畫面進行修改系統程序表單順序 SL SELECT SC SELECT At SELECT Rc SELECT SP SELECT Ht SELECT Lt SELECT LL SELECT CHECK 電動螺絲起子控制器使用時應接地以免操作者觸電本控制器配有三條導線及三腳接地型插頭以適合接地型插座用插座本身的接地線必須確實和電源設備地線相連接才有接地作用電線黃綠色的導線是接地線千萬不可將此黃綠色線接在通電的接頭上此控制器內的接地線除了有漏電安全接地外還可將起子工作時所產生的 ESD 靜電靠著接地線...

Страница 26: ...CREW M2 5 HI LO開關固定螺絲 M2 5 2 3 EG50101 21 CONTROL PCB A 控制基板 A 1 17 CH30222 SCREW 地線螺絲 1 4 EG50101 18 POWER PCB 電源基板 1 18 CH20302 3 WASHER 齒型華司 2 5 CB32002 HOUSING UNDERSIDE 外殼下蓋 1 19 CH20305 WASHER 華司 2 6 CE32002 HOUSING FRONT SIDE 外殼前蓋 1 20 CH20406 BOLT 螺帽 1 7 PZ50177 CONNECTOR ASS Y 6PIN SET 6PIN連接頭套 1 21 CH30223 SCREW M2 5 12 電源板固定螺絲 4 8 E31702 2 EMI FILTER A SSY 電源插座半成品 1 22 E31710 SPACER SU...

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