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Secure Work

 

Use clamps or vise to hold work. It’s safer than using your hand and it frees both hands to operate tool.
 

Don’t Overreach

.

Keep proper footing and balance at all times.

Maintain Tools with Care

 

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing center blades and side knives. Inspect tool 
cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and if damaged or replace. Keep 
handles dry, clean, and be free from oil and grease.

Disconnect Tools

When not in use; before servicing; when changing Center Blades, Side Knives, Brushes, etc. 

Remove Adjusting keys and Wrenches 

Form Habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 

OPERATION

Avoid Accidental Starting

 

Don’t carry plugged-in tool with fi nger on switch. Be sure switch is OFF when plugging in. Use of any accessory with this power unit might increase the 
hazard. The tool should be used only for the purpose for which it is designed. 

Plug 

THE POLARIZED PLUG IS A SAFETY FEATURE. This tool is equipped with a polarized two wire AC line plug. The two wire polarized plug (having one 
blade wider than the other) will fi t into the power outlet only one way. DO NOT DEFEAT THE SAFETY PURPOSE OF THE POLARIZED PLUG, by tam-
pering with it. If the plug does not fi t you should still be unable to fully insert the plug into the socket, you may fi nd that a proper outlet is needed to meet 
today’s electrical standards. An electrician will replace your outlet safely. 

Extension Cords

 

Always check the extension cord and repair or replace if damaged. 

Outdoor Use Extension Cords

 

When tool is used outdoors, use only extension cords marked W-A or W. 

Stay Alert

 

Watch what you are doing, use common sense when operating a power tool. Do not use tool while tired or under the infl uence of drugs, alcohol or medi-
cation. 

Check Damaged Parts 

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its 
intended function. Check for alignment if moving parts, binding or moving parts, breakage of parts, mounting, and any other conditions that may affect 
its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated 
elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Do not use tool if switch does not turn it on or off.  

DO NOT OPERATE

 power tools in explosive atmospheres such as in the presence of fl ammable liquids, gases, or dust. Motors in these tools normally 

spark and sparks can possibly ignite fumes. 

Read all instruction. 
Save these instructions.

 

FUNCTIONAL DESCRIPTION

Please read carefully all safety rules and operating instructions. The Model KM-440 Shear is recommended for CR sheet steel up to 14 gage. Secure 
work piece. To start cut, place side knives of shear slightly on the edge of the top side of the work piece to steady the tool and ready it for the cut. 
Depress the trigger switch and guide shear into the work. Do not force it. Avoid double thicknesses of material which exceed the 14 gage recommended 
capacity. For cutting within perimeter of work piece, drill a 1/2” diameter starting hole and follow instructions above. If resistance to tool develops or cut-
ting becomes diffi cult, discontinue cutting and check the following: lubrication; thickness of material; sharpness of cutting blades. 

Motor

 

Be sure your power supply agrees with nameplate marking. Use Alternating Current Only (50 to 60 Cycles), 120 volts. Voltage variation of more than 
10% will cause loss of power and overheating. Motors are factory tested. If this shear does not operate, check the following: supply line for blown fuses; 

plug and receptacle for contact. This tool will stop when the brushes wear to a preset length. Damage to the motor is thus avoided. 

Содержание KM-440

Страница 1: ...SAFETY RULES MODEL KM 440 ELECTRIC SHEAR The KM 440 has a DOUBLE INSULATED power unit equipped with a 2 wire cord and 2 prong plug ...

Страница 2: ... Prevent body contact with grounded surfaces for example pipes radiators ranges refrigerator enclosures Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from work area Store Idle Tools When not in use tools should be stored in dry high or locked up place out of reach of children Don t Force Tool It will do the job better and safer at the rate f...

Страница 3: ...influence of drugs alcohol or medi cation Check Damaged Parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment if moving parts binding or moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part ...

Страница 4: ...L BEARING 1 14 253139 0 FLAT WASHER 1 15 240022 0 FAN 1 16 517321 8 ARMATURE ASSY 120V 1 INC 13 15 17 18 17 681636 0 INSULATION WASHER 1 18 211021 9 BALL BEARING 1 19 421479 6 RUBBER RING 1 20 266147 2 TAPPING SCREW 2 21 416993 5 BAFFLE PLATE 1 22 633441 1 FIELD 120V 1 23 451374 6 MOTOR HOUSING 1 24 417625 7 HOOK 1 26 643973 0 BRUSH HOLDER 1 27 643971 4 BRUSH HOLDER 1 28 191927 6 CARBON BRUSH 1 29...

Страница 5: ...opriate wrench Lubricate bearing with a good grade of bearing grease To install cutter blades into shear housing 40 23 place the side knives 60 22L and 60 22R into position in the shear housing 40 23 Insert center cap screw 92 28 through the side knives 60 22L and 60 22R with rear spacer bushing 60 27 between them and start cap screw into thread just enough to hold blades in place DO NOT TIGHTEN I...

Страница 6: ... un der the heading Disassembly To remove the shear head assembly 40 20 from the drive motor Put a few drops of heavy oil on the Eccentric Bearing Assembly 40 24 so that it saturates the needle bearing 40 24 2 Grease is even better if it can be forced or pressed into the needle bearing rollers The outside surface of the Eccentric Bearing Ring 40 24 3 should also be greased Tools that have seen con...

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