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Reliability, Safety

Kendrion Kuhnke Automation GmbH

12

28. January 2020

2.7 Safety

Our products normally become part of larger systems or installations. The information below is intended to
help you integrate the product into its environment without dangers to humans or material/equipment.

DANGER

Non-observance of the instruction manual

Measures for the prevention of dangerous faults or errors may be rendered ineffective or new
hazard sources created.



Thoroughly read the instruction manual



Take particular heed of the hazard warnings

Information

To achieve a high degree of conceptual safety in planning and installing an electronic controller,
it is essential to exactly follow the instructions given in the manual because wrong handling could
lead to rendering measures against dangers ineffective or to creating additional dangers.

Project Planning



Recommendation for 24V DC supply: Generate as electrically safely separated low voltage.
Suitable devices include split-winding transformers built in compliance with European Standard EN
60742 (corresponds to VDE 0551).



Power breakdowns or power fades: the program structure is to ensure that a defined state at restart
excludes all dangerous states.



Emergency-off installations must comply with EN 60204/IEC 204 (VDE 0113). They must be
operative at any time.



Safety and precautions regulations for qualified applications have to be complied with.



Please pay particular attention to the notices of warning which, at relevant places, will make you
aware of possible sources of dangerous mistakes or faults.



Relevant standards and VDE regulations are to be complied with in every case.



Control elements are to be installed in such a way as to exclude unintended operation.



Lay control cables such that interference (inductive or capacitive) is excluded if this interference
could influence controller operation or its functionality.

Maintenance and Servicing



Precautions regulation VBG 4.0 to be observed when measuring or checking a controller after
power-up. This applies to section 8 (Admissible deviations when working on parts) in particular.



Repairs must be carried out by specially trained Kuhnke staff only (usually in the main factory in
Malente). Warranty expires in every other case.



Only use parts approved of by Kuhnke. Only genuine Kuhnke modules must be used in modular
controllers.



Modular systems: always plug or unplug modules in a power-down state. You may otherwise
damage the modules or (possibly not immediately recognisably!) inhibit their functionality.



Always dispose of (rechargeable) batteries as hazardous waste.

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Содержание Kuhnke FIO AI4

Страница 1: ...Instruction Manual Kuhnke FIO analogue IO Modules IP20 EtherCAT I O Modules E 747GB V2 28 01 2020...

Страница 2: ...Definition 13 Interference Emission 13 General Notes on Installation 13 Electrical Immission Safeguard 13 Cable Routing and Wiring 13 Location of Installation 14 Temperature 14 Contamination 14 Impact...

Страница 3: ...n examples 27 Object dictionary 32 Technical data 107 Analog inputs 107 Analog Outputs 108 General information 108 5 1 2 AO4 U I 12 Bit 109 Terminals 109 Status LEDs 110 Function 111 Technical Data 11...

Страница 4: ...cal Data 178 Shield Terminal 2x8mm 178 Shield Terminal 14mm 178 7 Configuration 179 7 1 CODESYS V3 CODESYS Configurator 179 Offline Configuration 179 Online Configuration 182 8 Appendix 185 8 1 Techni...

Страница 5: ...3 Bit 189 Kuhnke FIO AI8 16 U 13 Bit 189 Kuhnke FIO AI4 I 12 Bit 189 Kuhnke FIO AI8 I 12 Bit 189 Kuhnke FIO AI4 Pt Ni TC 16 Bit 189 Kuhnke FIO AI8 Pt Ni TC 16 Bit 190 Mixed I O Modules 190 Kuhnke FIO...

Страница 6: ...ions 25 Aug 2017 Source version after separation of the instructions into categories and translation 31 Aug 2017 Inserting a note for the AI U modules 14 Jan 2019 Mounting instructions for the potenti...

Страница 7: ...ss negligence on our part Terms of Delivery The general conditions of sales and service of Kendrion Kuhnke Automation GmbH shall apply Copyright Kendrion Kuhnke Automation GmbH This instruction manual...

Страница 8: ...ol unit decides how to configure the network and create the control program This manual aims to introduce you to using the modules The examples are preferably based on CODESYS version 3 which has an E...

Страница 9: ...ply at all times 2 4 Transport and Storage At times of transport and storage protect Kuhnke FIO Module against inadmissible exposure such as mechanical stress temperature humidity and or aggressive at...

Страница 10: ...nclude selecting high quality components quality agreements with our suppliers actions to avoid static charges when handling MOS circuits worst case planning and design of all circuits visual inspecti...

Страница 11: ...Potential consequences of non observance Preventive measures DANGER A DANGER warning makes you aware of an immediately hazardous situation which WILL cause a serious or fatal accident if not observed...

Страница 12: ...es all dangerous states Emergency off installations must comply with EN 60204 IEC 204 VDE 0113 They must be operative at any time Safety and precautions regulations for qualified applications have to...

Страница 13: ...lation instructions to be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels Interference Emission Interfering emission of electroma...

Страница 14: ...erse effects of moisture corrosive gases liquids and conductive dust Operation of an impermissibly dirty module is not permitted Cleaning the device is also prohibited Impact and Vibration Consider po...

Страница 15: ...uhnke FIO is a system of modules interconnecting via the backplane bus to make up a so called EtherCAT network able to transfer process signals For example a Kuhnke FIO system may comprise a Kuhnke FI...

Страница 16: ...ith a controller such as the analogue modules are available as variants compatible with the process map control methodology of the Ventura FIO modules or as object controlled variants CoE CAN over Eth...

Страница 17: ...gn The picture below shows the basic layout of the Kuhnke FIO modules The bus coupler and the I O modules differ in their connectors and indicators however The housing mount consists of an aluminium p...

Страница 18: ...to the top and 35 mm to adjacent devices or cabinet surfaces Leave at least 20 mm of lateral distance to third party units and cabinet surfaces Order of Modules in Multi FIO Systems NOTE In order to...

Страница 19: ...le about 1cm away towards the right of the first module Push the second module along the rail towards the first module until you hear the locking device snap in To Disconnect Two Modules Push down the...

Страница 20: ...nector sleeve w collar to DIN 46 228 4 8 10 8 10 8 10 8 10 10 12 10 12 Connector sleeve w o collar to DIN 46 228 1 8 10 8 10 8 10 8 10 8 10 8 10 8 10 Stripped end mm sleeve length mm The spring assist...

Страница 21: ...ing variants that connect earth to 24V Remember that even in case of a fault a maximum voltage of U max 33 V maybe supplied to these assemblies If you cannot rule out this risk external protection of...

Страница 22: ...cted Power to the I O module outputs is supplied separately Spring assisted plug with bolt flange for bus coupler connection I O Modules The I O supply connects to the I O module using plug type termi...

Страница 23: ...tor of the IO power supply Remember the following if you choose to do so NOTE Avoid any reverse feeding of outputs while the power supply to the outputs is turned off This applies if the system is sti...

Страница 24: ...thernet connection Connected Green on Connected to Ethernet Traffic Green flashing Exchanging telegrams LED IO Every I O module has an LED labelled IO It indicates the state of the module s I Os Refer...

Страница 25: ...GB V2 25 28 January 2020 5 Kuhnke FIO Modules 5 1 Analogue FIO Modules 5 1 1 AI4 12Bit AO4 16Bit CoE Terminals Power supply to module I Os L 24 VDC L 0 V Funktionserde Schirm der Analogleitungen Absch...

Страница 26: ...ror Off Malfunction of module if E bus LED On Inoperative if E bus LED Off Red 1x Short circuit Red 2x Low voltage Red 4x EtherCAT watchdog control Red 6x Module specific fault Red 7x Configuration er...

Страница 27: ...ng on the configuration of the analog inputs various predefined mappings are available A basic distinction is made between the following display formats Field Value Physical Input value in V or mA as...

Страница 28: ...e object of the scaled analog input values The predefined mapping object 1A03h can be selected for this purpose AI Channel Control 2001h Bit 1 0 Scaling by factor and offset Bit 1 1 Scaling by set poi...

Страница 29: ...e activated The analog outputs are activated by configuring the output type of the respective output Objekt Beschreibung AO Output Type 6310h 0 Disabled Default 10 0 10 V 11 10 V 20 0 20 mA 21 4 20 mA...

Страница 30: ...rk synchronously For this purpose there is a local clock in the EtherCAT slave controllers which is automatically synchronised by the EtherCAT master with the master clock in the EtherCAT network with...

Страница 31: ...C Cycle time 4000 s 4 times oversampling Every 1000 s the Sync 0 interrupt is triggered on the module in which the input values are read These are available in the following objects Field Value Real P...

Страница 32: ...No Value Range Fix Default Value 800A 0192h Additional Information 16 Bit 31 16 Bit 16 Digital Input FB o Bit 17 Analog Input FB Bit 18 Digital Output FB o Bit 19 Analog Output FB Bit 20 Controller F...

Страница 33: ...4 3 2 1 0 MAN RES PROF COM TEMP VOL CUR GEN GEN General error CUR Current VOL Voltage TEMP Temperature COM Communication PROF Device profile RES reserved always 0 MAN Manufacturer specific Manufacture...

Страница 34: ...ping No Units Value Range Fix Default Value 1 00 Subindex 0 of this object contains the length of the character string As of subindex 1 the individual characters are contained The character string is...

Страница 35: ...endor ID Subindex 01h Data type UNSIGNED32 Access read only PDO Mapping No Default Value 0048554Bh Name Product Code Subindex 02h Data type UNSIGNED32 Access read only PDO Mapping No Default Value 000...

Страница 36: ...AO4 U I 12 Bit Kendrion Kuhnke Automation GmbH 36 E 747GB V2 28 January 2020...

Страница 37: ...3 Data Type Name Highest sub index supported Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 02h Name Local Error Reaction Subindex 01h Data type UNSIGNED32 Access read...

Страница 38: ...ault Value 01h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2201 00 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 39: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Страница 40: ...upported Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Valu...

Страница 41: ...IGNED32 Access read write PDO Mapping No Default Value 00000000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object...

Страница 42: ...supported Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Va...

Страница 43: ...IGNED32 Access read write PDO Mapping No Default Value 00000000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object...

Страница 44: ...ed Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 04 Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 6300...

Страница 45: ...IGNED32 Access read write PDO Mapping No Default Value 00000000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object...

Страница 46: ...t Value 01h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 213F 00 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32 Acc...

Страница 47: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Страница 48: ...o Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 6100 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGN...

Страница 49: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Страница 50: ...g No Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 7100 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNS...

Страница 51: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Страница 52: ...ault Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 6130 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 53: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Страница 54: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2101 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 55: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 56: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2102 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 57: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 58: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2103 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 59: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 60: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2104 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 61: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 62: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2131 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 63: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 64: ...ault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2132 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 65: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 66: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2133 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 67: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 68: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2134 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Страница 69: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Страница 70: ...Value 04h Name AI Channel Control 1 Subindex 01h Data type UINT8 Access read write PDO Mapping Yes RX PDO Default Value 00000000h Name AI Channel Control 2 Subindex 02h Data type UINT8 Access read wr...

Страница 71: ...Kendrion Kuhnke Automation GmbH AI4 12Bit AO4 16Bit E 747GB V2 71 28 January 2020...

Страница 72: ...1 Comparator active AI Channel Status 2002h Name AI Channel State Index 2002h Object Code ARRAY No of Elements 5 Data Type UINT8 Name Highest sub index supported Subindex 00h Data type UINT8 Access r...

Страница 73: ...03h Data type UINT8 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Channel Status 4 Subindex 04h Data type UINT8 Access read only PDO Mapping Yes TX PDO Default Value 00000000...

Страница 74: ...If a new error occurs it is written to subindex 1 The existing entries in subindexes 1 to 7 are moved one position backwards The error on subindex 7 is removed The number of errors that have already...

Страница 75: ...ample N 0 N 4 Subindex 01h 05h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI1 AI2 Oversample Data FV 2102h Name AI2 Oversample Data FV In...

Страница 76: ...ple N 0 N 4 Subindex 01h 05h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI3 AI4 Oversample Data FV 2104h Name AI4 Oversample Data FV Inde...

Страница 77: ...Input Calibration Gain 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 1 0 Name AI Input Calibration Gain 2 Subindex 02h Data type REAL32 Access read write PDO Mapping N...

Страница 78: ...le N 0 N 4 Subindex 01h 05h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI1 AI2 Oversample Data PV 2132h Name AI2 Oversample Data PV Inde...

Страница 79: ...mple N 0 N 4 Subindex 01h 05h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI3 AI4 Oversample Data PV 2134h Name AI4 Oversample Data PV In...

Страница 80: ...e or wire break 2331h AI1 Overvoltage or wire break 2332h AI2 Overvoltage or wire break 2333h AI3 Overvoltage or wire break 3120h Module undervoltage 5100h AI0 Input value outside the parameterized li...

Страница 81: ...of Elements 0 Data Type UNSIGNED16 Access read write PDO Mapping Yes RX PDO Value Range Default Value 00h 7 6 5 4 3 2 1 0 RES RES 0 keine Aktion 1 Reset Device durchf hren Device Status 2202h Name Dev...

Страница 82: ...ess read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 2 Subindex 02h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 3 Subinde...

Страница 83: ...ubindex 00h Data type UINT16 Access read only PDO Mapping No Default Value 04h Name AI Sensor Type 1 Subindex 01h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h Name AI Sens...

Страница 84: ...ion GmbH 84 E 747GB V2 28 January 2020 Name AI Sensor Type 4 Subindex 04h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h Channel dependent setting of the connected sensor 42...

Страница 85: ...efault Value 04h Name AI Input Scaling 1 FV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 1 FV 2 Subindex 02h Data type REAL32 Access r...

Страница 86: ...ault Value 04h Name AI Input Scaling 1 PV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 1 PV 2 Subindex 02h Data type REAL32 Access rea...

Страница 87: ...efault Value 04h Name AI Input Scaling 2 FV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 2 FV 2 Subindex 02h Data type REAL32 Access r...

Страница 88: ...ault Value 04h Name AI Input Scaling 2 PV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 2 PV 2 Subindex 02h Data type REAL32 Access rea...

Страница 89: ...04h Name AI Input Offset 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Offset 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No...

Страница 90: ...me AI Scaling Factor 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Scaling Factor 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No De...

Страница 91: ...ue 04h Name AI Scaling Offset 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Scaling Offset 2 Subindex 02h Data type REAL32 Access read write PDO Mapp...

Страница 92: ...ex 01h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input PV 2 Subindex 02h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h...

Страница 93: ...No of Elements 5 Name Highest sub index supported Subindex 00h Data type UINT8 Access read only PDO Mapping No Default Value 04h Name AI Filter Type 1 Subindex 01h Data type ENUM Access read write PDO...

Страница 94: ...T1 Filter AI Filter Constant 61A1h Name AI Filter Constant Index 61A1h Object Code RECORD No of Elements 5 Name Highest sub index supported Subindex 00h Data type UINT8 Access read only PDO Mapping No...

Страница 95: ...04h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h PT1 Filter time in ms AO Output PV 6300h Name AO Output PV Index 6300h Object Code ARRAY No of Elements 5 Data Type REAL3...

Страница 96: ...ping Yes TX PDO Default Value 00000000h Name AO Output PV 4 Subindex 04h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h AO Output Type 6310h Name AO Sensor Type Index...

Страница 97: ...pping No Default Value 00000000h Name AO Sensor Type 4 Subindex 04h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h Channel dependent setting of the output variable 0 Disable...

Страница 98: ...ubindex 02h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 1 FV 3 Subindex 03h Data type REAL32 Access read write PDO Mapping No Default Value 0000000...

Страница 99: ...No Default Value 00000000h Name AO Output Scaling 1 PV 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 1 PV 3 Subindex 03h Data type RE...

Страница 100: ...01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 2 FV 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name...

Страница 101: ...efault Value 04h Name AO Output Scaling 2 PV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 2 PV 2 Subindex 02h Data type REAL32 Access...

Страница 102: ...me AO Output FV 1 Subindex 01h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 2 Subindex 02h Data type REAL32 Access read only PDO Mapping Yes TX PD...

Страница 103: ...Kendrion Kuhnke Automation GmbH AI4 12Bit AO4 16Bit E 747GB V2 103 28 January 2020...

Страница 104: ...ss read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 2 Subindex 02h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 3 Subindex...

Страница 105: ...No Default Value 04h Name AO Output FV 1 Subindex 01h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 2 Subindex 02h Data type INT16 Access read only...

Страница 106: ...ccess read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 3 Subindex 03h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 4 Subi...

Страница 107: ...Temperature error 0 005 K Internal resistance 300 Cut off frequency of input filter 100kHz Spannung Measurement range 0 10V Settling time 0 10V 22 s at 2k 200pF Measurement error 0 5 typical 0 4 of fi...

Страница 108: ...t circuit protection Ja Short circuit current max 30mA Load resistance min 1k Settling time 0 10V 22 s bei 2k 200pF Current Output range 0 20mA 4 20mA 0 24mA Load resistance max 500 max 1mH induktive...

Страница 109: ...ter s control program Please note the following differences if you have a program including the old variant Ventura FIO AO4 12 Bit old Kuhnke FIO AO4 12 Bit new Current 0 20mA Current 0 20mA To be abl...

Страница 110: ...rror Off Malfunction of module if E bus LED On Inoperative if E bus LED Off Red 1x Short circuit Red 2x Low voltage Red 4x EtherCAT watchdog control Red 6x Module specific fault Red 7x Configuration e...

Страница 111: ...7 32767 16 7FFF 6 6 12 19660 16 4CCC 26216 39320 16 9998 7 7 14 22936 16 5998 19662 45874 16 B332 8 8 16 26213 16 6665 13109 52427 16 CCCB 9 9 18 29490 16 7332 6555 58981 16 E665 10 10 20 32767 16 7FF...

Страница 112: ...Configuration error or watchdog control Specific_Error BOOL Module specific fault OptionsSet BOOL Sent by module to acknowledge SetOptions To reset the messages see section Module Control Module speci...

Страница 113: ...V 10V Short circuit protection Yes Short circuit current max 30mA Load resistance min 1k Settling time 0 10V 22 s at 2k 200pF Current Measuring range 0 20mA Load resistance max 500 max 1mH inductive S...

Страница 114: ...94 442 02 with a Kuhnke FIO AO4 16 Bit module 694 442 52 you must modify the EtherCAT master s control program Please note the following differences Ventura FIO AO4 12 Bit old Kuhnke FIO AO4 16 Bit ne...

Страница 115: ...and the module state Service data objects SDO are available for details and settings You may run the configuration tool offline to change some settings of module AO4 16 Bit such as the properties of...

Страница 116: ...AO4 U I 16 Bit Kendrion Kuhnke Automation GmbH 116 E 747GB V2 28 January 2020 Click tap on Add choose an object and set the appropriate value...

Страница 117: ...rror Off Malfunction of module if E bus LED On Inoperative if E bus LED Off Red 1x Short circuit Red 2x Low voltage Red 4x EtherCAT watchdog control Red 6x Module specific fault Red 7x Configuration e...

Страница 118: ...999 13107 16 3332 3 6 8 8 7 2 9830 16 2666 19660 16 4CCC 4 8 10 4 9 6 13106 16 3332 26214 16 6665 5 10 12 0 12 0 16383 16 3FFF 32767 16 7FFF 6 12 13 6 14 4 19660 16 4CCC 39320 16 9998 7 14 15 2 16 8 2...

Страница 119: ...sed Object Dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0xF0191 RO 1001 Error Register UINT8 RO 1008 Device Name String RO 1009 Hardware Version String 1 00 RO 100A Softwa...

Страница 120: ...ehavior Output 3 Array 2004 0 Number of Entries UINT8 2 RO 2004 1 Active on Undervoltage 24 BOOL FALSE RW 2004 1 Active on EtherCAT Watchdog Error BOOL FALSE RW 6411 Analogue Outputs Array 6411 0 Numb...

Страница 121: ...5 K Destruction limit external voltages 15V Voltage Measuring range 0 10V 10V Short circuit protection Yes Short circuit current max 30mA Load resistance min 1k Settling time 0 10V 22 s at 2k 200pF Cu...

Страница 122: ...441 52 you must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates the state of the EtherCAT ASIC State LED flash code Explanation Init O...

Страница 123: ...ignals Channels can be combined as follows 0 1 2 3 4 5 and 6 7 Measured Value Table Analogue voltage values Measured value Variable value 16 bits 10 V 5 V 2 5 V Bipolar Unipolar UINT Data type convers...

Страница 124: ...hould deactivate the measurement channel at the start parameters or set the input to ground short circuit when measuring differential signals To Set up the Options Conversion of the analogue values ca...

Страница 125: ...also use the SDO transfer components available for the EtherCAT master to change settings at runtime Click tap on Add choose an object and set the appropriate value Options You can set up the followin...

Страница 126: ...pe Default Min Max Access 1000 Device Type UINT32 0x40191 RO 1001 Error Register UINT8 RO 1008 Device Name String AI4 8 U 13 Bit RO 1009 Hardware Version String 1 00 RO 100A Software Version String 1...

Страница 127: ...gle ended Single ended 0 Differential 1 RW 2001 3 Input 4_5 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2001 4 Input 6_7 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2003...

Страница 128: ...1 6 Analog Input 5 UINT16 RO P 6401 7 Analog Input 6 UINT16 RO P 6401 8 Analog Input 7 UINT16 RO P 6500 StateWord Array 6500 0 Number of Entries UINT8 16 RO 6500 1 ResetErrorAck BOOL RO P 6500 3 Ether...

Страница 129: ...ronised with DC SM Conversion time 464 s if all channels are active Internal resistance 1M Input filter cutoff frequency typ 1kHz Measuring error 0 4 typ 0 2 of final value Baud rate 100 Mbit s Contro...

Страница 130: ...441 03 with a Kuhnke FIO AI8 16 U module 694 441 53 you must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates the state of the EtherCA...

Страница 131: ...3 5 1 75 22938 16 A666 6 3 1 5 19661 16 B333 5 2 5 1 25 16384 16 C000 4 2 1 13108 16 CCCC 3 1 5 0 75 9831 16 D999 2 1 0 5 6574 16 E666 1 0 5 0 25 3292 16 F324 0 0 0 0 0 0 0 1 0 5 0 25 3276 16 0CCC 655...

Страница 132: ...ured values displayed in the I O image are floated To prevent this you should deactivate the measurement channel at the start parameters or set the input to ground short circuit when measuring differe...

Страница 133: ...ettings of module AI4 8U 16 Bit such as the properties of each of the inputs The EtherCAT master will apply the settings when starting up the module You can also use the SDO transfer components availa...

Страница 134: ...0 ResetError 0 errors are retained 1 errors cleared after removing their cause 1 15 not used Object Dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0x40191 RO 1001 Error Regi...

Страница 135: ...3 2 5V 4 RW 2000 6 Input 5 UINT8 Off Off 0 0 10V 1 5V 2 10V 3 2 5V 4 RW 2000 7 Input 6 UINT8 Off Off 0 0 10V 1 5V 2 10V 3 2 5V 4 RW 2000 8 Input 7 UINT8 Off Off 0 0 10V 1 5V 2 10V 3 2 5V 4 RW 2000 9...

Страница 136: ...l 1 RW 2001 4 Input 6_7 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2001 5 Input 8_9 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2001 6 Input 10_11 Switch UINT8 Single en...

Страница 137: ...t 2 UINT16 RO P 6401 4 Analog Input 3 UINT16 RO P 6401 5 Analog Input 4 UINT16 RO P 6401 6 Analog Input 5 UINT16 RO P 6401 7 Analog Input 6 UINT16 RO P 6401 8 Analog Input 7 UINT16 RO P 6401 9 Analog...

Страница 138: ...hronised with DC SM Conversion time 580 s if all channels are active Internal resistance 1M Input filter cutoff frequency typ 1kHz Measuring error 0 4 typ 0 2 of final value Baud rate 100 Mbit s Contr...

Страница 139: ...must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates the state of the EtherCAT ASIC State LED flash code Explanation Init Off Initiali...

Страница 140: ...hannel enabled Off Off Channel disabled Added to the CoE variant 694 441 51 Kuhnke FIO AI4 I 12 Bit Error Red 1x Current 20 5 mA Red 2x Current 3 5 mA 4 20 mA mode Function The AI4 I module has four a...

Страница 141: ...ues and state of AI4 I CoE To Set up the Options Conversion of the analogue values can be synchronised with DC Distributed Clocks or SM Sync Manager The process data objects stored as variables in the...

Страница 142: ...ne and choose the Startup Parameters to change some settings of module AI4 I 12 Bit such as the properties of each of the inputs The EtherCAT master will apply the settings when starting up the module...

Страница 143: ...rent at 4 20mA 3 5mA 11 Input3low Current at 4 20mA 3 5mA 12 15 not used 16 Input0high Current 20 5 mA 17 Input1high Current 20 5 mA 18 Input2high Current 20 5 mA 19 Input3high Current 20 5 mA 20 31 n...

Страница 144: ...e UINT8 1 1 255 RW 2003 3 Input 2 Average UINT8 1 1 255 RW 2003 4 Input 3 Average UINT8 1 1 255 RW 6401 Analogue input Array 6401 0 Number of Entries UINT8 4 RO 6401 1 Analog Input 0 UINT16 RO P 6401...

Страница 145: ...asuring range 0 20mA 4 20mA final value 20mA Resolution 12 bit Start AD conversion synchronised with DC SM Conversion time 235 s if all channels are active Internal resistance 300 Input filter cutoff...

Страница 146: ...I 12 Bit module 694 441 04 with a Kuhnke FIO AI8 I 12 Bit module 694 441 54 you must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates...

Страница 147: ...EDs indicate the state of every channel State LED flash code Explanation On Green on Channel enabled Off Off Channel disabled Added to the CoE variant 694 441 51 Kuhnke FIO AI4 I 12 Bit Error red Curr...

Страница 148: ...ues and state of AI8 I CoE To Set up the Options Conversion of the analogue values can be synchronised with DC Distributed Clocks or SM Sync Manager The process data objects stored as variables in the...

Страница 149: ...ne and choose the Startup Parameters to change some settings of module AI8 I 12 Bit such as the properties of each of the inputs The EtherCAT master will apply the settings when starting up the module...

Страница 150: ...Current at 4 20mA 3 5mA 10 Input2low Current at 4 20mA 3 5mA 11 Input3low Current at 4 20mA 3 5mA 12 Input4low Current at 4 20mA 3 5mA 13 Input5low Current at 4 20mA 3 5mA 14 Input6low Current at 4 2...

Страница 151: ...nput 0 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW 2000 2 Input 1 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW 2000 3 Input 2 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW 2000 4 Input 3 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW...

Страница 152: ...L RO P 6500 4 ConfigError BOOL RO P 6500 5 8 BOOL RO P 6500 9 Input 0 low BOOL RO P 6500 10 Input 1 low BOOL RO P 6500 11 Input 2 low BOOL RO P 6500 12 Input 3 low BOOL RO P 6500 13 Input 4 low BOOL R...

Страница 153: ...time 290 s if all channels are active Internal resistance 300 Input filter cutoff frequency 100 kHz Measuring error 0 5 typ 0 4 of final value Supply of Sensors 24VDC a total of max 200mA Baud rate 1...

Страница 154: ...lacing a Ventura FIO AI4 Pt Ni100 or 694 443 03 Ventura FIO AI4 Pt Ni1000 or 694 443 05 Ventura FIO AI4 TE 694 443 01 with a Kuhnke FIO AI4 Pt Ni TC module 694 443 57 you must modify the EtherCAT mast...

Страница 155: ...ction to ensure that all error are detected shown properly Note on thermocouple mode Errors input low and input high are just indicative of the temperature being out of the set range A short circuit i...

Страница 156: ...available for details and settings You may run the configuration tool offline and choose the Startup Parameters to change some settings of module AI4 Pt Ni TC such as the properties of each of the inp...

Страница 157: ...mV 2 Pt100 3 Pt1000 4 Ni100 5 Ni1000 DIN43760 6 Thermo K 7 Thermo J InputFormat 0 0 1 C 1 V 2 Raw raw data Data rate and filter 0 1000 readings per second 1 600 readings per second 2 330 readings per...

Страница 158: ...range of connected reading 18 Input2high Incorrect range of connected reading 19 Input3high Incorrect range of connected reading 20 31 not used Analogue Inputs Check the following variables for the di...

Страница 159: ...INT32 0x0048554B RO 1018 2 Product Code UINT32 185345 RO 1018 3 Revision Number UINT32 1 RO 1018 4 Serial Number UINT32 RO 2000 Sensor Type Array 2000 0 Number of Entries UINT8 4 RO 2000 1 Sensor0 UIN...

Страница 160: ...Number of Entries UINT8 4 2002 1 Input0DataRateAnd Filter UINT8 20 PLC 1000 PLC 0 600 PLC 1 330 PLC 2 175 PLC 3 90 PLC 4 45 PLC 5 20 PLC 6 20 PLC 50 60Hz 7 20 PLC 50Hz 8 20 PLC 60Hz 9 RO 2002 2 Input1...

Страница 161: ...O P 6401 2 Analog Input 1 UINT16 RO P 6401 3 Analog Input 2 UINT16 RO P 6500 StateWord Array RO P 6500 0 Number of Entries UINT8 32 RO P 6500 1 ResetErrorAck BOOL RO P 6500 2 BOOL RO P 6500 3 EtherCAT...

Страница 162: ...s Measuring range Type K 200 C 1372 C Measuring range Type J 50 C 760 C Measuring range mV 40 65 mV Pt100 Ni100 Measuring range Pt 75 C 670 C Measuring range Ni 60 C 250 C Input resistance 70 320 Meas...

Страница 163: ...h ETG guidelines Before replacing a Ventura FIO AI8 Pt Ni100 694 443 02 or Ventura FIO AI8 Pt Ni1000 694 443 04 or Ventura FIO AI4 TE 694 443 06 with a Kuhnke FIO AI8 Pt Ni TC module 694 443 58 you mu...

Страница 164: ...or 3 wire connection to ensure that all error are detected shown properly Note on thermocouple mode Errors input low and input high are just indicative of the temperature being out of the set range A...

Страница 165: ...available for details and settings You may run the configuration tool offline and choose the Startup Parameters to change some settings of module AI8 Pt Ni TC such as the properties of each of the inp...

Страница 166: ...2 Pt100 3 Pt1000 4 Ni100 5 Ni1000 DIN43760 6 Thermo K 7 Thermo J InputFormat 0 0 1 C Data rate and filter 1 V 2 Raw raw data 0 1000 readings per second Average 1 600 readings per second 2 330 readings...

Страница 167: ...eading 16 Input0high Incorrect range of connected reading 17 Input1high Incorrect range of connected reading 18 Input2high Incorrect range of connected reading 19 Input3high Incorrect range of connect...

Страница 168: ...sion String 1 00 RO 100A Software Version String 1 00 RO 1018 Identity Object Array 1018 0 Number of Entries UINT8 4 RO 1018 1 Vendor Id UINT32 0x0048554B RO 1018 2 Product Code UINT32 185346 RO 1018...

Страница 169: ...PT100 PT1000 NI100 NI1000 Thermo_K Thermo_J RW 2000 7 Sensor6 UINT8 Off Off Internal PT100 PT1000 NI100 NI1000 Thermo_K Thermo_J RW 2000 8 Sensor7 UINT8 Off Off Internal PT100 PT1000 NI100 NI1000 Ther...

Страница 170: ...rray 2002 0 Number of Entries UINT8 8 2002 1 Input0DataRateAnd Filter UINT8 20 PLC 1000 PLC 0 600 PLC 1 330 PLC 2 175 PLC 3 90 PLC 4 45 PLC 5 20 PLC 6 20 PLC 50 60Hz 7 20 PLC 50Hz 8 20 PLC 60Hz 9 RO 2...

Страница 171: ...75 PLC 90 PLC 45 PLC 20 PLC 20 PLC 50 60Hz 20 PLC 50Hz 20 PLC 60Hz RO 2002 6 Input5DataRateAnd Filter UINT8 20 PLC 1000 PLC 600 PLC 330 PLC 175 PLC 90 PLC 45 PLC 20 PLC 20 PLC 50 60Hz 20 PLC 50Hz 20 P...

Страница 172: ...6401 4 Analog Input 3 UINT16 RO P 6401 5 Analog Input 4 UINT16 RO P 6401 6 Analog Input 5 UINT16 RO P 6401 7 Analog Input 6 UINT16 RO P 6401 8 Analog Input 7 UINT16 RO P 6500 StateWord Array 6500 0 N...

Страница 173: ...3 28 January 2020 Index Name Type Default Min Max Access 6500 1 EtherCAT Error BOOL RO P 6500 3 ConfigError BOOL RO P 6500 4 Module Control Array 7001 Number of Entries UINT8 1 RO 7001 0 Reset Error B...

Страница 174: ...s Measuring range Type K 200 C 1372 C Measuring range Type J 50 C 760 C Measuring range mV 40 65 mV Pt100 Ni100 Measuring range Pt 75 C 670 C Measuring range Ni 60 C 250 C Input resistance 70 320 Meas...

Страница 175: ...ate power lines It picks up the potential fed to connections L1 and L2 0 VDC or 24 VDC to the operator s discretion and distributes its among the connections 0 to 15 along the same line The E bus is f...

Страница 176: ...ure that you do not mount several potential distributors next to each other to prevent possible EMC problems Please note the following connection example Technical Data Power Distributor 2 x 16 Power...

Страница 177: ...ng washers Use the 2 screws washers and spring washers to mount the terminal bracket on the housing mount of the Kuhnke FIO module Screw the screws into the 2 holes tapped into the bottom of the front...

Страница 178: ...endrion Kuhnke Automation GmbH 178 E 747GB V2 28 January 2020 Technical Data Shield Terminal 2x8mm Shield terminals 8mm 2 pcs Part no 694 412 01 Shield Terminal 14mm Shield terminals 14mm 1 pcs Part n...

Страница 179: ...T allows both a configuration offline and the scanning of station data via an Ethernet line online configuration The examples below are based around the standard ETG configuration tool EtherCAT config...

Страница 180: ...bH 180 E 747GB V2 28 January 2020 Go down the list of devices pick EtherCAT_Master EtherCAT Master and add Kuhnke Automation s FIO Controller Go down the list of devices pick E Bus FIO Controller and...

Страница 181: ...e settings on the right hand side see section AO4 16Bit Keep repeating the last two steps until your configuration is complete If the configuration is complete and all devices are connected to the pro...

Страница 182: ...nnect Kuhnke Controller 113 to the Kuhnke FIO AI8 I module and the Kuhnke FIO AI8 Pt Ni Tc module and turn on the power supply Use a CAT5 cable to connect your PC s Ethernet port to your CoDeSys3 cont...

Страница 183: ...twork The software now scans the Ethernet network and finds the CoDeSys3 control unit connected to it Now select EtherCAT_Master and choose Netzwerk durchsuchen search network CoDeSys scans your Ether...

Страница 184: ...Configuration Kendrion Kuhnke Automation GmbH 184 E 747GB V2 28 January 2020 Test the EtherCAT IOs DANGER Set outputs only if you are sure that this will cause no harm...

Страница 185: ...l insulation modules electrically insulated from one another and from the bus Length of analogue signal lines 30m Storage temperature 25 70 C Working temperature 0 55 C Rel humidity 5 95 non condensin...

Страница 186: ...O state summarised state of every I O Digital inputs 8 3 ms delay Digital outputs 8 load 0 5 A high side semiconductor Kuhnke FIO Bus Coupler DI8 DO4 Part no 694 400 04 Fieldbus EtherCAT 100 Mbit s 1...

Страница 187: ...iconductor Kuhnke FIO DI16 DO16 5ms 0 5A Part no 694 450 01 Digital inputs 16 5 ms delay Digital outputs 16 load 0 5 A high side semiconductor Kuhnke FIO DI16 DO16 1ms 0 5A LS Part no 694 450 13 Digit...

Страница 188: ...ctor Kuhnke FIO DO8 NO Relay 24V Part no 694 452 03 Digital outputs 8 load 5A resistive 2A inductive n o relay Swiching voltage max 24 VDC VAC Kuhnke FIO DO8 NO Relay 230 VAC Part no 694 452 04 Digita...

Страница 189: ...r 8x single ended Resolution 13 bit Measuring range 0 10V 10V 5V 2 5V Conversion time 464 s all channels Kuhnke FIO AI8 16 U 13 Bit Part no 694 441 53 Analogue inputs 8x differential signal or 16x sin...

Страница 190: ...ection reset Counting frequency 500 kHz up to 1 MHz Analogue inputs 4x 0 10 V 12 bit RS485 2 4 921 6 kBit s electrically insulated Counter Posi Drive CAM Modules Counter2 5V Part no 694 444 01 Encoder...

Страница 191: ...ort Part no 694 455 04 Serial interface 2x RS232 electrically insulated Baud rate 2400 115200 Bit s Payload data max 152 bytes In Out Kuhnke FIO CAN Master Slave Part no 694 455 06 Serial interface RS...

Страница 192: ...694 451 02 182 644 36 pin Kuhnke FIO DI16 1ms 694 451 03 182 639 18 pin Kuhnke FIO DI16 DO8 1ms 1A 694 450 02 176 617 36 pin Kuhnke FIO DI8 DO8 5ms 0 5A 694 450 04 182 638 18 pin Kuhnke FIO DI8 DO8 1...

Страница 193: ...n Kuhnke FIO RS232 2 Port 694 455 04 185 725 18 pin Kuhnke FIO CAN Master Slave 694 455 06 187 272 18 pin Safety Modules Kuhnke FIO Safety PLC 694 330 00 178 779 none Kuhnke FIO Safety SDI4 SDO2 694 4...

Страница 194: ...ctor 18 pin 20x 694 101 18 20 178 641 Spring return unlock button Kuhnke FIO connector 36 pin 20x 694 101 36 20 178 643 Push in unlock button Name Part no ID no Type Ventura FIO Connector black plug b...

Страница 195: ...ive overview of our sales and service network including all the relevant addresses Feel free to also contact us at our headquarters in Malente Germany Malente Headquarters Kendrion Kuhnke Automation G...

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