Kemppi SuperSnake GTX Скачать руководство пользователя страница 24 | Manualshive

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Kemppi SuperSnake GTX Скачать руководство пользователя страница 24

SuperSnake GTX

Operating manual - EN

3. MAINTENANCE

When considering and planning routine maintenance, please consider the frequency of machine use and the working
environment.

Correct operation of the machine and regular maintenance will help you avoid unnecessary downtime and equipment
failure.

Disconnect the machine from the mains before handling electrical cables.

Daily maintenance

Tools needed:

Checks:

•

Check the overall condition of SuperSnake and the welding gun. Remove welding spatter from the contact tip and
clean the gas nozzle. Replace worn or damaged parts. Only use original Kemppi spare parts.

•

Check the condition and connection of the welding circuit components: welding gun, earth return cable and clamp,
sockets and connectors.

•

Check the condition of the feed rolls, needle bearings and shafts. Clean and lubricate bearings and shafts with a
small quantity of light machine oil if necessary. Assemble, adjust and test function.

Subfeeder cleaning:

Clean system with dry compressed air during at least every fifth wire spool change. Keep the subfeeder cover open
during the cleaning process.

1.

When the filler wire is not loaded in the subfeeder system, release the cable(s) from the subfeeder and from the wire
feeder.

2.

Blow the subfeeder clean with compressed air.

© Kemppi

24

1921930 / 2144

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Содержание SuperSnake GTX

Страница 1: ...SuperSnake GTX Operating manual EN SuperSnake GTX Operating manual Kemppi 1 1921930 2144...

Страница 2: ...4 Installing subfeeder into protective frame 18 2 5 Preparing filler wire 20 2 6 Loading filler wire into subfeeder 21 2 7 Shielding gas setting 22 2 8 Cooling unit preparation 23 3 Maintenance 24 3 1...

Страница 3: ...ipment Items in the manual that require particular attention in order to minimize damage and harm are indicated with the below symbols Read these sections carefully and follow their instructions Note...

Страница 4: ...is delivered with Kemppi s steel spiral wire liner by default DL Chili wire liner is available as an option If the SuperSnake GTX subfeeder is not available in your X5 FastMig welding equipment s subf...

Страница 5: ...e automatically deactivated to pre vent accidental changing of welding parameters The control knob functions are activated again by turning either of the control knobs a quarter of a turn When active...

Страница 6: ...eder 2 Control cable connector for interconnection cable from wire feeder 3 Subfeeder synchronization cable connector for interconnection cable from wire feeder Interconnection cable 1 Welding cable w...

Страница 7: ...ce to the serial number of the product when ordering spare parts or making repairs for example Quick Response QR code The serial number and other device related identification information may also be...

Страница 8: ...damaged during transportation Check also that you have received the components you ordered and that the operating manuals are available Straighten the subfeeder cable by carrying the subfeeder close...

Страница 9: ...main wire feeder unit when using the SuperSnake GTX sub feeder They may apply too much friction on the filler wire at the wire feeder end preventing the best possible out come with the SuperSnake GTX...

Страница 10: ...e the feed roll fixing pins B by pulling them up 4 Install the wire inlet guide tip Secure the component in place with a spanner 5 Install the wire outlet guide by inserting it from the welding gun en...

Страница 11: ...cogged roll section down and secure the fixing pin cap Make sure that the groove on the bottom of the roll aligns with the crossing pin on the drive shaft 7 Mount the pressure roll in place cogged rol...

Страница 12: ...SuperSnake GTX Operating manual EN 8 Close the pressure arm For adjusting the feed roll pressure refer to Feed roll pressure adjustment on the next page Kemppi 12 1921930 2144...

Страница 13: ...soft filler wires less feed pressure is required Refer to the table in the end of this chapter for further guidance 1 Release the pressure arm by lifting it up 2 If not already in place install the w...

Страница 14: ...ot recom mended When the SuperSnake GTX subfeeder is selected in the X5 FastMig welding equipment settings the wire inch feature will feed the wire automatically to the system when the Wire inch butto...

Страница 15: ...d or water cooling is used the subfeeder must be turned upside down for correct cable routing and connections 1 Connect the subfeeder interconnection cable welding cable control cable and synchronizat...

Страница 16: ...cooling is used connect and route the cooling hoses under the brackets on the subfeeder bottom Cooling hoses are color coded 4 If voltage sensing cable is used connect and route the cable under the br...

Страница 17: ...7 On your wire feeder s user interface select SuperSnake GTX subfeeder and the subfeeder interconnection cable length Refer to your welding equipment s operating instructions for more details X5 FastM...

Страница 18: ...e towards the center and lift that side up 2 Lift the fully connected subfeeder upside down into the protective frame Ensure that The Euro connector housings in both ends of the subfeeder sits firmly...

Страница 19: ...SuperSnake GTX Operating manual EN 4 Turn the subfeeder assembly back the right way around subfeeder face up Kemppi 19 1921930 2144...

Страница 20: ...ructions Note also the following Sharp edges on the filler wire tip may damage the wire liner Cut off any deformed section and with a fine file or abrasive cloth remove any sharp edges from the filler...

Страница 21: ...wire feeder or directly on the subfeeder The system will automatically load the filler wire to the subfeeder until the wire hits the feed rolls or when the set sub feeder cable length plus 0 5 meters...

Страница 22: ...before welding Normally the measure is between 10 20 liters per minute for various welding applications If you have not welded for a while flush the system with shielding gas before welding by pressi...

Страница 23: ...s enough cooling liquid in the cooler and that also the subfeeder system is filled with coolant Add cooling liquid as necessary and cir culate the coolant throughout the system Run the coolant through...

Страница 24: ...worn or damaged parts Only use original Kemppi spare parts Check the condition and connection of the welding circuit components welding gun earth return cable and clamp sockets and connectors Check th...

Страница 25: ...mpressed air Service shop maintenance Kemppi Service Workshops complete maintenance according to your Kemppi service agreement Regular preventative maintenance by trained technicians will increase equ...

Страница 26: ...ting manual If you change the filler wire to a different diameter or material change also the feed rolls and feed roll accessories accordingly The filler wire must be removed from the subfeeder system...

Страница 27: ...the liner sleeve of wire liner is extrud ing from the subfeeder end of the cable 3 Insert the cone sealing ring and liner sleeve on the wire liner at the subfeeder end Use wire liner specific accessor...

Страница 28: ...t the wire feeder end cut the excess wire liner by using the liner sleeve as measure Cut the excess of the steel spiral liner with side cutting pliers and the excess of the Chili liner with a carpet k...

Страница 29: ...r installation by tightening the liner sleeve in place Replace filler wire inlet guide liner Use the wire liner specific accessories delivered with the new wire liner 1 Temporarily remove the wire inl...

Страница 30: ...outside Remove the old filler wire inlet guide liner 3 Install the temporarily removed wire inlet guide tip back in place 4 Install the new filler wire inlet guide liner Once the interconnection cabl...

Страница 31: ...aw electrical equipment that has reached the end of its life must be collected separately and taken to an appropriate environmentally responsible recycling facility The owner of the equipment is oblig...

Страница 32: ...ingle motor Diameter of feed rolls 32 mm Filler wires Fe 1 0 1 6 mm Ss 1 0 1 6 mm Mc Fc 1 2 1 6 mm Al 1 2 1 6 mm Wire feed speed 1 25 m min Shielding gas pressure max pmax 0 5 MPa Operating temperatur...

Страница 33: ...ic 1 0 F000513 Plastic 1 2 F000514 Plastic 1 4 F000515 Plastic 1 6 F000516 Ss Fe Heavy Duty V groove Metal 1 0 F000517 Metal 1 2 F000518 Metal 1 6 F000519 Mc Fc Standard V groove knurled Plastic 1 2 F...

Страница 34: ...RE LINER 15M FE W022460 CHILI W022459 WIRE LINER 20M FE W022462 CHILI W022461 WIRE LINER 25M FE W022464 CHILI W022463 FE refers to the steel spiral liner and CHILI to the DL Chili liner The wire inlet...

Страница 35: ...Ordering For SuperSnake GTX ordering information refer to Kemppi com For feed roll kit selection refer to Feed roll kit selection on page 33 For ordering wire liners refer to Wire liner selection on t...

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